
- •Contents
- •Foreword
- •Preface
- •1 Materials in the Lab
- •2 Measurement
- •3 Joints, Stopcocks, and Glass Tubing
- •4 Cleaning Glassware
- •5 Compressed Gases
- •6 High and Low Temperature
- •7 Vacuum Systems
- •8 The Gas-Oxygen Torch
- •APPENDIX
- •Appendix A Preparing Drawings for a Technician
- •Index
- •Foreword
- •Preface
- •For the Second Edition
- •Please note:
- •1 Materials in the Lab
- •1.1 Glass
- •1.1.1 Introduction
- •1.1.2 Structural Properties of Glass
- •1.1.3 Phase Separation
- •1.1.4 Devitrification
- •1.1.5 Different Types of Glass Used in the Lab
- •1.1.6 Grading Glass and Graded Seals
- •1.1.7 Separating Glass by Type
- •1.1.9 Stress in Glass
- •1.1.11 Tempered Glass
- •1.1.13 Limiting Broken Glass in the Lab
- •1.1.14 Storing Glass
- •1.1.15 Marking Glass
- •1.1.16 Consumer's Guide to Purchasing Laboratory Glassware
- •1.2 Flexible Tubing
- •1.2.1 Introduction
- •1.2.2 Physical Properties of Flexible Tubing
- •1.3 Corks, Rubber Stoppers, and Enclosures
- •1.3.1 Corks
- •1.3.2 Rubber Stoppers
- •1.3.3 Preholed Stoppers
- •1.3.4 Inserting Glass Tubing into Stoppers
- •1.3.5 Removing Glass from Stoppers and Flexible Tubing
- •1.3.6 Film Enclosures
- •1.4 O-Rings
- •1.4.2 Chemical Resistance of O-Ring Material
- •1.4.3 O-Ring Sizes
- •2 Measurement
- •2.1 Measurement: The Basics
- •2.1.1 Uniformity, Reliability, and Accuracy
- •2.1.2 History of the Metric System
- •2.1.3 The Base Units
- •2.1.4 The Use of Prefixes in the Metric System
- •2.1.5 Measurement Rules
- •2.2 Length
- •2.2.1 The Ruler
- •2.2.2 How to Measure Length
- •2.2.3 The Caliper
- •2.2.4 The Micrometer
- •2.3 Volume
- •2.3.1 The Concepts of Volume Measurement
- •2.3.2 Background of Volume Standards
- •2.3.4 Materials of Volumetric Construction #1 Plastic
- •2.3.5 Materials of Volumetric Construction #2 Glass
- •2.3.6 Reading Volumetric Ware
- •2.3.7 General Practices of Volumetric Ware Use
- •2.3.8 Calibrations, Calibration, and Accuracy
- •2.3.9 Correcting Volumetric Readings
- •2.3.10 Volumetric Flasks
- •2.3.11 Graduated Cylinders
- •2.3.12 Pipettes
- •2.3.13 Burettes
- •2.3.14 Types of Burettes
- •2.3.15 Care and Use of Burettes
- •2.4 Weight and Mass
- •2.4.1 Tools for Weighing
- •2.4.2 Weight Versus Mass Versus Density
- •2.4.3 Air Buoyancy
- •2.4.5 Balance Location
- •2.4.6 Balance Reading
- •2.4.7 The Spring Balance
- •2.4.8 The Lever Arm Balance
- •2.4.9 Beam Balances
- •2.4.10 Analytical Balances
- •2.4.11 The Top-Loading Balance
- •2.4.12 Balance Verification
- •2.4.13 Calibration Weights
- •2.5 Temperature
- •2.5.1 TheNature of Temperature Measurement
- •2.5.2 The Physics of Temperature-Taking
- •2.5.3 Expansion-Based Thermometers
- •2.5.4 Linear Expansion Thermometers
- •2.5.5 Volumetric Expansion Thermometers
- •2.5.7 Thermometer Calibration
- •2.5.8 Thermometer Lag
- •2.5.9 Air Bubbles in Liquid Columns
- •2.5.10 Pressure Expansion Thermometers
- •2.5.11 Thermocouples
- •2.5.12 Resistance Thermometers
- •3.1 Joints and Connections
- •3.1.1 Standard Taper Joints
- •3.1.2 Ball-and-Socket Joints
- •3.1.3 The O-Ring Joint
- •3.1.4 Hybrids and Alternative Joints
- •3.1.5 Special Connectors
- •3.2 Stopcocks and Valves
- •3.2.1 Glass Stopcocks
- •3.2.2 Teflon Stopcocks
- •3.2.3 Rotary Valves
- •3.2.4 Stopcock Design Variations
- •3.3.1 Storage and Use of Stopcocks and Joints
- •3.3.2 Preparation for Use
- •3.3.3 Types of Greases
- •3.3.4 The Teflon Sleeve
- •3.3.5 Applying Grease to Stopcocks and Joints
- •3.3.6 Preventing Glass Stopcocks and Joints from Sticking or Breaking on a Working System
- •3.3.7 Unsticking Joints and Stopcocks
- •3.3.8 Leaking Stopcocks and Joints
- •3.3.9 What to Do About Leaks in Stopcocks and Joints
- •3.3.10 General Tips
- •3.4 Glass Tubing
- •3.4.1 The Basics of Glass Tubing
- •3.4.2 Calculating the Inside Diameter (I.D.)
- •3.4.3 Sample Volume Calculations
- •4 Cleaning Glassware
- •4.1 The Clean Laboratory
- •4.1.1 Basic Cleaning Concepts
- •4.1.2 Safety
- •4.1.3 Removing Stopcock Grease
- •4.1.4 Soap and Water
- •4.1.5 Ultrasonic Cleaners
- •4.1.6 Organic Solvents
- •4.1.7 The Base Bath
- •4.1.8 Acids and Oxidizers
- •4.1.9 Chromic Acid
- •4.1.10 Hydrofluoric Acid
- •4.1.11 Extra Cleaning Tips
- •4.1.12 Additional Cleaning Problems and Solutions
- •4.1.13 Last Resort Cleaning Solutions
- •5 Compressed Gases
- •5.1 Compressed GasTanks
- •5.1.1 Types of Gases
- •5.1.2 The Dangers of Compressed Gas
- •5.1.3 CGA Fittings
- •5.1.4 Safety Aspects of Compressed Gas Tanks
- •5.1.5 Safety Practices Using Compressed Gases
- •5.1.6 In Case of Emergency
- •5.1.7 Gas Compatibility with Various Materials
- •5.2 The Regulator
- •5.2.1 The Parts of the Regulator
- •5.2.2 House Air Pressure System
- •5.2.4 How to Use Regulators Safely
- •5.2.6 How to Purchase a Regulator
- •6 High and Low Temperature
- •6.1 High Temperature
- •6.1.1 TheDynamics of Heat in the Lab
- •6.1.2 General Safety Precautions
- •6.1.3 Open Flames
- •6.1.4 Steam
- •6.1.5 Thermal Radiation
- •6.1.6 Transfer of Energy
- •6.1.7 Hot Air Guns
- •6.1.8 Electrical Resistance Heating
- •6.1.9 Alternatives to Heat
- •6.2 Low Temperature
- •6.2.1 TheDynamics of Cold in the Lab
- •6.2.2 Room Temperature Tap Water (=20°C)
- •6.2.8 Safety with Slush Baths
- •6.2.9 Containment of Cold Materials
- •6.2.10 Liquid (Cryogenic) Gas Tanks
- •7 Vacuum Systems
- •7.1 How to Destroy a Vacuum System
- •7.2.1 Preface
- •7.2.2 How to Use a Vacuum System
- •7.2.4 Pressure, Vacuum, and Force
- •7.2.5 Gases, Vapors, and the Gas Laws
- •7.2.6 Vapor Pressure
- •7.2.7 How to Make (and Maintain) a Vacuum
- •7.2.8 Gas Flow
- •7.2.9 Throughput and Pumping Speed
- •7.3 Pumps
- •7.3.1 The Purpose of Pumps
- •7.3.2 The Aspirator
- •7.3.3 Types and Features of Mechanical Pumps
- •7.3.4 Connection, Use, Maintenance, and Safety
- •7.3.5 Condensable Vapors
- •7.3.6 Traps for Pumps
- •7.3.7 Mechanical Pump Oils
- •7.3.8 The Various Mechanical Pump Oils
- •7.3.9 Storing Mechanical Pumps
- •7.3.11 Ultra-High Vacuum Levels Without Ultra-High
- •7.3.12 Diffusion Pumps
- •7.3.13 Attaching a Diffusion Pump to a Vacuum System
- •7.3.14 How to Use a Diffusion Pump
- •7.3.15 Diffusion Pump Limitations
- •7.3.17 Diffusion Pump Maintenance
- •7.3.18 Toepler Pumps
- •7.4 Traps
- •7.4.1 The Purpose and Functions of Traps
- •7.4.2 Types of Traps
- •7.4.3 Proper Use of Cold Traps
- •7.4.4 Maintenance of Cold Traps
- •7.4.5 Separation Traps
- •7.4.6 Liquid Traps
- •7.5 Vacuum Gauges
- •7.5.2 The Mechanical Gauge Family
- •7.5.4 The Liquid Gauge Family
- •7.5.5 The Manometer
- •7.5.6 The McLeod Gauge
- •7.5.7 How to Read a McLeod Gauge
- •7.5.8 Bringing a McLeod Gauge to Vacuum Conditions
- •7.5.10 The Tipping McLeod Gauge
- •7.5.11 Condensable Vapors and the McLeod Gauge
- •7.5.12 Mercury Contamination from McLeod Gauges
- •7.5.13 Cleaning a McLeod Gauge
- •7.5.14 Thermocouple and Pirani Gauges
- •7.5.15 The Pirani Gauge
- •7.5.16 Cleaning Pirani Gauges
- •7.5.17 The Thermocouple Gauge
- •7.5.18 Cleaning Thermocouple Gauges
- •7.5.19 The lonization Gauge Family
- •7.5.20 The Hot-Cathode Ion Gauge
- •7.5.21 Cleaning Hot-Cathode Ion Gauges
- •7.5.24 The Momentum Transfer Gauge (MTG)
- •7.6 Leak Detection and Location
- •7.6.1 AllAbout Leaks
- •7.6.3 False Leaks
- •7.6.4 Real Leaks
- •7.6.5 Isolation to Find Leaks
- •7.6.6 Probe Gases and Liquids
- •7.6.7 The Tesla Coil
- •7.6.8 Soap Bubbles
- •7.6.9 Pirani or Thermocouple Gauges
- •7.6.10 Helium Leak Detection
- •7.6.11 Helium Leak Detection Techniques
- •7.6.13 Repairing Leaks
- •7.7 More Vacuum System Information
- •7.7.1 The Designs of Things
- •8 The Gas-Oxygen Torch
- •8.1.2 How to Light a Gas-Oxygen Torch
- •8.1.3 How to Prevent a Premix Torch from Popping
- •8.2.2 How to Tip-Off a Sample
- •8.2.3 How to Fire-Polish the End of a Glass Tube
- •8.2.4 Brazing and Silver Soldering
- •Appendix
- •A.2 Suggestions for Glassware Requests
- •B.1 Introduction
- •B.2 Polyolefins
- •B.3 Engineering Resins
- •B.4 Fluorocarbons
- •B.5 Chemical Resistance Chart
- •C.1 Chapter 1
- •C.4 Chapter 4
- •C.5 Chapter 5 & Chapter 6
- •C.6 Chapter 7
- •C.7 Chapter 8
- •D.1 Laboratory Safety
- •D.2 Chemical Safety
- •D.3 Chapter 1
- •D.4 Chapter 2
- •D.5 Chapter 3
- •D.6 Chapter 4
- •D.7 Chapter 5 and the Second Half of Chapter 6
- •D.8 Chapter 7
- •D.9 Chapter 8
- •Index
An Overview of Vacuum Science and Technology 7.2 |
329 |
Table 7.2 Pressure Conversion Table
\ \ |
To |
From \^
Pascal torr
atm
mbar
psi
kg/cm2
|
(multiplyby) |
torr (multiplyby) |
atm (multiplyby) |
mbar (multiplyby) |
|
(multiplyby) |
2 |
|
Pascal |
psi |
kg/cm (multiplyby) |
||||||
|
1 |
7.5 x 103 |
9.87 |
X 104 |
io-2 |
1.45 |
X104 |
10.2 X 10'6 |
133 |
1 |
1.32 |
X103 |
1.333 |
1.93 X 10"2 |
1.36 XlO3 |
||
1.01 |
X105 |
760 |
|
1 |
1013 |
14.7 |
1.033227 |
|
100 |
0.75 |
9.87 |
X104 |
1 |
1.45 |
XI0"2 |
1.02 X10'2 |
|
6.89 |
X 103 |
51.71 |
6.8 x 102 |
68.9 |
|
1 |
0.070307 |
|
9.81 x 104 |
735.6 |
0.968 |
981 |
14.2 |
1 |
|||
0.1333 |
1 x 10"3 |
1.32 X 1 0 3 |
1.33 X10"3 |
1.93 x 10s |
1.36 x l 0 6 |
by)(multiply 7.5
1000
7.6 x 10s
750.1
5.17X104
7.35 x 10s
1
7.2.5 Gases, Vapors, and the Gas Laws
A vapor is a gas that is near its condensation temperature and/or pressure. At room temperature and pressure, gaseous water is a vapor; in a steel furnace, gaseous water is a gas. Some gases (hydrogen, helium, nitrogen, oxygen, and other cryogenic gases) do not have a vapor state anywhere near STP and are sometimes called permanent gases. For more information on condensation as well as evaporation and equilibrium, see Sec. 7.2.6.
Of the three states of matter (solid, liquid, and gas), only gases have radically changing distances between molecules. When the distances between the molecules of a gas are different than what is found at STP (Standard Temperature and Pressure), we have either a positive or negative pressure (compared to atmospheric).
As far as a gas is concerned, it does not make a difference whether the size of the container, the temperature of the gas, or the amount of gas has changed. All these conditions separately or together can change the pressure within a container. Analysis of contained gases led to the following gas laws, most of which go by the name of the researcher who formally identified them:
1.All gases uniformly fill all spaces within a container. This space is called the volume (V). There cannot be an independent localized collection of gases exerting uneven pressures within a container.
2.All gases exert an equal pressure on all points of a container. Regardless of the shape of the container (on a static system), there can be no variation of gas pressure from any one point to any other point within that container.
3.All gases exhibit a direct relationship between the temperature and pres-
sure for a given volume and given amount of gas. Assuming that noth-
330 |
Vacuum Systems |
ing else changes, if the temperature increases, the pressure will increase a directly proportional amount.
Charles' Law |
|
P- = (constant) = £i = ^ |
(7.1) |
4.All gases exhibit an inverse relationship between the volume and the pressure of a gas for a given temperature and amount of gas. Assuming that nothing else changes, if the volume increases, the pressure will decrease a directly proportional amount.
Boyle's Law
PV = (constant) = P1Vl = P2V2 |
(7.2) |
5.All gases of equal volumes, at the same temperature and pressure, contain the same number of molecules. The size of a gas atom (or molecule) has no relationship to pressure, temperature, or volume.
|
Avogadro's Law |
|
|
- |
= (constant) = ^± = |
^ |
(7.3) |
n |
n\ |
«2 |
|
6.All gases exhibit a uniform relationship between the pressure and volume, temperature, and number of molecules present. This relationship is represented by the gas constant R (which is = 62.4 torrliter/molK) when Pressure is in torr, Volume is in liters, Temperature is in K, and n is the number of moles.*
Ideal Gas Law |
|
Pv = nRT |
(7.4) |
7.If more than one gas is in a container, and the gases are not interacting, each gas will exhibit its own characteristic pressure. The sum of these individual pressures equals the total pressure. The percentage of each partial pressure is equal to the percentage of that gas in the sample.
Dalton's Law of Partial Pressures |
|
Pt = P l + P 2 + P3 + ... |
(7.5) |
Laws 3,4, and 5 are pulled together to create the ideal gas law, and the effects of it are shown pictorially in Fig. 7.1, where three different approaches to doubling
*A mole is an Avogadro's number (6.023 x 1O23) of molecules. One mole is equal to one atomic mass, or the molar mass of a molecule or atom. For example, one mole of carbon (atomic mass 12) is equal to 12.01115 g.
An Overview of Vacuum Science and Technology 7.2
A B C
331
in
Vol:V |
Vol: V |
Vol: V |
Vol: 1/2 V |
Temp: T |
Temp: 2T |
Temp: T |
Temp: T |
number of |
number of |
number of |
number of |
molecules: n |
molecules: n |
molecules: 2n |
molecules: n |
Pressure: P |
Pressure: 2P |
Pressure: 2P |
Pressure: 2P |
Fig. 7.1 Notice how you can double the pressure of a container by either doubling the temperature, doubling the number of molecules, or halving the volume.
the pressure are demonstrated. In Box A we have a given number of molecules at a given temperature and pressure in a container of one unit. In Box B, we have doubled the temperature, which causes the molecules to double their activity, which doubles the pressure. For Box C we have brought the temperature back to the original temperature, but have doubled the number of molecules within the container, which causes a doubling of the pressure. Finally, in Box D we have the same original temperature and the same number of molecules as in Box A, but we have decreased the size of the box by half, which doubles the pressure.
Remember that these are ideal gas laws, and in nature, gases do not necessarily behave ideally. This is typically because some other force is preventing the ideal gas law from performing ideally. For example, the first gas law states that all gases uniformly fill a container. Yet, in Sec. 7.2.8, Barbour demonstrates that if a system does not have effective conductance, it is possible for a system to maintain unequal pressures in different sections for a considerable period of time. The first gas law is still in force, but it is prevented from performing ideally due to another physical limitation: conductance. Additionally, anyone who has forced gases into a compressed gas tank or hastily removed them would have reason to doubt the ideal gas law graphically pointed out in Fig. 7.1, Box C. When gases are rapidly compressed in a confined area, there is typically a heat rise. Conversely, when gases are rapidly removed from a confined area, there is a typically a heat loss. The ideal gas law very clearly states that if the volume is the same and you double the number of molecules, there will be a doubling of pressure. It says nothing about a change in temperature. The problem here is that independently of the ideal gas law, adiabatic compression (and expansion) is having a secondary effect on the system. The trick is, one must allow a sufficiently slow introduction or removal of gases from a confined space for the ideal gas law to predominate. The slow addition or removal of gas allows a sufficient amount of time for heat conductance through the gas, and no heat rise or loss is created.
332 |
Vacuum Systems |
Evaporation Equilibrium Condensation
Fig. 7.2 Evaporation, equilibrium, and condensation are dynamic processes of vapor pressure.
7.2.6 Vapor Pressure
The greatest vacuum that can be obtained within a system is solely dependent on the material with the greatest vapor pressure within the system. Remember, a vapor is a gas that is near its condensation temperature and/or pressure. As can be seen in Fig. 7.2, the evaporation, equilibrium, and condensation processes are dynamic conditions. That is, the molecules involved are not actually static after they have evaporated or condensed. For example, in evaporation, statistically more molecules are turning into a gas than are turning into a liquid (or solid); in condensation, statistically more molecules are turning into a liquid (or solid) than are turning into a gas; and, in equilibrium, the exchange is equal. Once equilibrium is achieved, the region is considered saturated.
The vapor pressure of a material creates the maximum vacuum potential that can be achieved against its evaporation rate at a given temperature. As a material evaporates, its molecules are included among those in the air envelope around the material. Normally, to obtain a vacuum, you are trying to rid (or bind up) the gas molecules within a vacuum. As long as the molecules you are trying to get rid of are being replaced, you cannot improve the quality of the vacuum. If water is in your system, your best vacuum is =18 torr. Not until the water finally evaporates off, or is frozen in a trap, can the system achieve a greater vacuum.
The vapor pressure of any given compound is dependent on its temperature and the pressure of its environment. As temperature is lowered, the vapor pressure of any compound also lowers.* Therefore, the easiest way to improve a vacuum is to lower the vapor pressure of the materials within the system by chilling with either water, dry ice, or liquid nitrogen. The choice of any of these coolants is typically dependent upon cost or availability. If you are limited in coolant choice, you can consider changing the materials you are working with to complement the range of coolants. For example, the vapor pressure of water is 4.6 torr at 0° C, 5 x 10"4 at dry ice temperatures and ~10"24 at liquid nitrogen temperatures. Thus, there may be little reason to use liquid nitrogen if you only want to achieve 10~2 torr. That is
The converse of this is heating. By heating water to its boiling point, its vapor pressure is the same as atmospheric pressure. Because atmospheric pressure varies as altitude (and weather conditions) varies, the boiling temperature varies. On the other hand, the temperature of gently boiling water is the same temperature as furiously boiling water.