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Compressed Gas Tanks 5.1

Tank cap

hole

Gas tank shoulder

Compressed

gas tank

257

Tank cap

/ i C C 3AA 1800

^

I

U U

5-BB-82

\

HSCS892S

/

V

N N

 

/

Required cylinder

markings (sample

enlarged)

Fig. 5.2 An example of a compressed gas tank with cap.

5.1.4 Safety Aspects of Compressed Gas Tanks

Sections of a compressed gas tank are designed to provide safety for potentially abusive conditions. The most common structural protection is the tank cap, which is placed over the valve, then screwed onto the threaded neck of the compressed gas tank (see Fig. 5.2). In addition, you can obtain separate foot-rings that help a cylinder stand up, along with protective girdles for around the valve area.

Tank caps can occasionally be difficult to remove. The easiest way to remove one is to insert a large screwdriver a short way into the tank cap hole (see Fig. 5.2), being careful not to make contact with the main tank valve stem. Using the screwdriver as a lever, it is simple to remove a tank cap (the cap should be rotated so the right side of the cap is rotating away from the observer). Sometimes it may be easier to place two screwdrivers (one in each hole). This provides equal leverage on both sides. Never use this technique to tighten a tank cap. Simply screwing

 

Table 5.2 Common Laboratory Gases

 

 

The Gases and Connectors

The Gases and Connectors

Ammonia, anhydrous

Connection 204/705 or 180

 

 

Acetylene

 

Ammonia, electronic

Connection 510

 

Connection 660

Air

Argon

Connection 590 or 170

Connection 580 or 180

 

AUene

Arsine

Connection 510 or 110

Connection 660

 

258

Compressed Gases

Table 5.2 Common Laboratory Gases (continued)

The Gases and Connectors

The Gases and Connectors

Boron trichloride

Chlorotrifluoroethylene

Connection 660 or 180

Connection 660 or 170

Boron trifluoride

Chlorotrifluoromethane

Connection 330 or 180

Connection 320

Bromine pentafluoride

Cyanogen

Connection 670

Connection 660

Bromine trifluoride

Cyanogen chloride

Connection 670

Connection 660

Bromotrifluorethylene

Cyclopropane

1/8" National Pipe Thread male outlet

Connection 510 or 170

needle valve 112A

Deuterium

Bromotrifluoromethane

Connection 350 or 170

Connection 320

Diborane

1,3-Butadiene

Connection 350

Connection 510 or 170

Dibromodifluoromethane

Butane

Connection 660

Connection 510 or 170

1,2-Dibromotetrafluoroethane

1-Butane

Shipped in cans, no CGA fitting needed

Connection 510

Dichlorodifluoromethane

2-Butane

Connection 660

Connection 510

Dichlorofluoromethane

Butenes

Connection 660

Connection 510 or 170

Dichlorosilane

Carbon dioxide

Connection 678

Connection 320 or 170

1,2-Dichlorotetrafluoroethane

Carbon monoxide

Connection 660

Connection 350 or 170

1,1-Difluoro-1-chloroethane

Carbon tetrafluoride

Connection 660

Connection 320

1,1-Difluoroe thane

 

Carbonyl fluoride

Connection 660

Connection 660

1,1-Difluoroethy ene

Carbonyl sulfide

Connection 320

Connection 330 or 180

Dimethyl ether

Chlorine

Connection 510 or 170

Connection 660 or 110

2,2-Dimethylpropane

Chlorine trifluoride

Connection 510

Connection 670

Dimethylamine

Chlorodifluoromethane

Connection 705 or 180

Connection 660

Ethane

Chloropentafluorethane

Connection 350 or 170

Connection 660

 

Compressed Gas Tanks 5.1

259

Table 5.2 Common Laboratory Gases (continued)

The Gases and Connectors

Ethyl chloride

Connection 510 or 170

Ethylacetylene

Connection 510

Ethylene

Connection 350 or 170

Ethylene oxide

Connection 510 or 180

Fluorine

Connection 679

Freon® 12 (Dichlorodifluoromethane)

Connection 660 or 170

Freon® 13 (Chlorotrifluoromethane)

Connection 320 or 170

Freon® 13B1 (Bromotrifluoromethane)

Connection 320 or 170

Freon® 14 (Tetrafluoromethane)

Connection 320 or 170

Freon® 22 (Chlorodifluoromethane)

Connection 660 or 170

Freon® 23 (Fluoroform)

Connection 320 or 170

Freon® 114 (2, 2 Dichlorotetrafluoroethane)

Connection 660 or 170

Freon® 116 (Hexafluoroethane)

Connection 320 or 170

Germane

Connection 350/660

Helium

Connection 580 or 170

Hexafluoroacetone

Connection 660

Hexafluoroethane

Connection 320

Hexafluoropropylene

Connection 660 or 170

Hydrogen

Connection 350 or 170

Hydrogen bromide

The Gases and Connectors

Hydrogen chloride

Connection 330 or 110

Hydrogen cyanide

Connection 660

Hydrogen fluoride

Connection 660 or 180

Hydrogen iodine

Connection 330 or 180

Hydrogen selenide

Connection 660

Hydrogen sulfide

Connection 330 or 110

Iodine pentafluoride

No CGA fitting needed

Isobutane

Connection 510 or 170

Isobutylene

Connection 510 or 170

Krypton

Connection 580

Methane

Connection 350 or 170

Methyl bromide

Connection 320 or 170

3-Methyl-l-butene

Connection 510

Methyl chloride

Connection 660 or 170

Methyl fluoride

Connection 350 or 170

Methyl mercaptan

Connection 330 or 110

Methyl vinyl ether

Connection 290

Methylacetylene

Connection 510

Monoethylamine

Connection 240/705

Monomethylamine

Connection 204/705 or 180

Connection 330 or 180

260

Compressed Gases

Table 5.2 Common Laboratory Gases(continued)

The Gases and Connectors

Neon

Connection 580 or 170

Nickel carbonyl

Connection 320

Nitric oxide

Connection 660

Nitrogen

Connection 580 or 170

Nitrogen dioxide

Connection 660

Nitrogen trifluoride

Connection 679

Nitrogen trioxide

Connection 660

Nitrosyl chloride

Connection 660

Nitrous oxide

Connection 326 or 170

Octofluorocyclobutane

Connection 660 or 170

Oxygen

Connection 540 or 170

Oxygen difluoride

Connection 679

Ozone

Connection 660

Perchloryl fluoride

Connection 670

Perfluoro-2-butene

Connection 660

Perfluorobutane

Connection 668

Perfluoropropane

Connection 660 or 170

Phosgene

Connection 660

Phosphine

Connection 350/660

Phosphorous pentafluoride

The Gases and Connectors

Phosphorous trifluoride

Connection 330

Propane

Connection 510 or 170

Propylene

Connection 510 or 170

Silane

Connection 510

Silicon tetrafluoride

Connection 330 or 180

Sulfur dioxide

Connection 330

Sulfur hexafluoride

Connection 590

Sulfur tetrafluoride

Connection 330 or 180

Sulfuryl fluoride

Connection 660

Tetrafluoroethylene

Connection 350

Tetrafluorohydrazine

Connection 679

Trichlorofluoromethane

Comes in drums with a 3/4" female outlet

l,l>2-Trichloro-l,2,2-trifluoroethane

Comes in drums with a 3/4* female outlet

Trimethylamine

Connection 204/705 or 180

Vinyl bromide

Connection 290 or 180

Vinyl chloride

Connection 290

Vinyl fluoride

Connection 320

Vinyl methyl ether

Connection 290 or 180

Xenon

Connection 580 or 110

Connection 330/660 or 180

Compressed Gas Tanks 5.1

261

Table 5.3 Common Laboratory CGA Regulators

CGA Fittings and Gasses

110Allene Chlorine

Hydrogen chloride Hydrogen sulfide Methyl mercaptan Xenon

170Air 1,3-Butadiene Butane Butenes

Carbon dioxide

Carbon monoxide

Chlorotrifluoroethylene

Cyclopropane

Deuterium

Dimethyl Ether

Ethane

Ethyl chloride

Ethylene

Freon® 12

Freon® 13

Freon® 13B1

Freon® 14

Freon® 22

Freon® 23

Freon® 114

Freon® 116

Helium

Hexafluoropropylene

Hydrogen

Isobutane

Isobutylene

Methane

Methyl bromide

Methyl chloride

Methyl fluoride

Neon

CGA Fittings and Gasses

Nitrogen

Nitrous oxide

Octofluorocyclobutane

Oxygen

Perfluoropropane

Propane

Propylene

180Ammonia, anhydrous Argon

Boron trichloride Boron trifluoride Carbonyl sulfide Dimethylamine Ethylene oxide Hydrogen bromide Hydrogen fluoride Hydrogen iodine Monomethylamine

Phosphorous pentafluoride Silicon tetrafluoride Sulfur tetrafluoride Trimethylamine

Vinyl bromide Vinyl methyl ether

240Ammonia, anhydrous Monoethylamine

Monomethylamine

Trimethylamine

290Methyl vinyl ether Vinyl bromide Vinyl chloride Vinyl methyl ether

320Chlorotrifluoromethane Bromotrifluoromethane Carbon dioxide Carbon tetrafluoride 1,1 -Difluoroethyene

262

Compressed Gases

Table 5.3 Common Laboratory CGA Regulators (continued)

CGA Fittings and Gasses

Freon® 13 (Chlorotrifluo-

romethane)

Freon® 13B1

(Bromotrifluoromethane)

Freon® 14 (Tetrafluoromethane)

Freon® 23 (Fluoroform)

Freon® 116 (Hexafluoroethane)

Hexafluoroethane

Methyl bromide

Nickel carbonyl

Vinyl fluoride

326 Nitrous oxide

330Boron trifluoride Carbonyl sulfide Hydrogen bromide Hydrogen chloride Hydrogen iodine Hydrogen sulfide Methyl mercaptan

Phosphorous pentafluoride Phosphorous trifluoride Silicon tetrafluoride Sulfur dioxide

Sulfur tetrafluoride

350Carbon monoxide Deuterium Diborane

Ethane Ethylene Germane Hydrogen Methane

Methyl fluoride

Phosphine

Tetrafluoroethylene

510Acetylene Allene 1,3-Butadiene Butane

CGA Fittings and Gasses

1-Butane

2-Butane Butenes

Chlorotriftuoroethylene Cyclopropane Dimethyl ether 2,2-Dimethylpropane Ethyl chloride Ethylacetylene Ethylene oxide Isobutane

Isobutylene Methylacetylene 3-Methyl-l-butene Propane Propylene

Silane

540 Oxygen

580Argon Helium Krypton Neon Nitrogen Xenon

590Air

Sulfur hexafluoride

660Ammonia Arsine

Boron trichloride Carbonyl fluoride Chlorine Chloropentafluorethane Chlorotrifluoroethylene Cyanogen

Cyanogen chloride Dibromodifluoromethane Dichlorofluoromethane

Compressed Gas Tanks 5.1

263

Table 5.3 Common Laboratory CGA Regulators {continued)

CGA Fittings and Gasses

1,2-Dichlorotetrafluoroethane

1,1-Difluoro-1 -chloroethane

1,1-Difluoroethane

Freon® 12 (Dichlorodifluo-

romethane)

Freon® 22 (Chlorodifluo-

romethane)

Freon® 114

(2, 2 Dichlorotetrafluoroethane)

Germane

Hexafluoroacetone

Hexafluoropropylene

Hydrogen cyanide

Hydrogen fluoride

Hydrogen selenide

Methyl chloride

Nitric oxide

Nitrogen dioxide

Nitrogen trioxide

Nitrosyl chloride

Octofluorocyclobutane

CGA Fittings and Gasses

Ozone

Perfluoro-2-butene

Perfluoropropane

Phosgene

Phosphine

Phosphorous pentafluoride

Sulfuryl fluoride

668 Perfluorobutane

670Bromine pentafluoride Bromine trifluoride Chlorine trifluoride

Perchloryl fluoride

677Argon

678Dichlorosilane

679Fluorine

Nitrogen trifluoride Oxygen difluoride Tetrafluorohydrazine

705Ammonia, anhydrous Monoethylamine Monomethylamine Trimethylamine

264

Compressed Gases

Schematic Drawing

CGA#

Outlet 5/16" - 32 Connection

110

5/16"-32 RH INT

Uses flat seat

with washer.

Lead washer

Lecture Bottle Outlet—Corrosive Gases

Outlet

.

Connection

I outlet

170

V

T

 

l ^ ^ w i — . ^ T

1

 

.5625

9/16"-18 RH EXT

and 5/16" RH INT

9/16

Uses flat seat

 

 

with washer.

Lecture Bottle Outlet—Non-Corrosive Gases

Connection

180

am

 

5/8"-18 RH EXT

; ; • • i r - : ' . - ; - - - 1 ' " - 1 ; . 1 . : 1 "

•".'••

1 d)

and 516" RH INT

Uses flat seat

 

with washer.

Lecture Bottle Outlet—Corrosive Gases

3/8" NGT

 

670"

 

Outlet 1 1 i 1 6 Connection

240

 

3/8"NGTRHINT

 

IPS accepts

- Taper

tapered thread.

 

thread

 

Fig. 5.2 CGA regulator attachment fittings.

Compressed Gas Tanks 5.1

Schematic Drawing

Connection

•745"| | .750

3/4" 3/4"

Outlet y * Connection

8 2 5 " |

|.830"

13/16"

 

Connection

I Outlet y jf_

.825" I 1.830"

13/16"' 13/16"

Connection

Connection

Outlet

825"| I.830"

13/16"

265

CGA#

290

.745"-14 LH EXT

Accepts a bullet-

shaped nipple.

320

.825"-14 RH EXT Uses flat

seat and washer.

326

.825"-14 RH EXT Accepts a roundshaped nipple.

330

.825"-14 LH EXT Uses flat

seat and washer.

350

.825"-14 LH EXT Accepts a roundshaped nipple.

Fig. 5.2 (continued)

266

Schematic Drawing

Outlet Connection

Outlet w Connection

Outlet Connection

.965" j

| .960"

15/16" 15/16"

Outlet Connection

•965" |

| .960"

15/16"

-15/16-

Outlet Connection

1.030'i V

Compressed Gases

CGA#

510

.885"-14 LH INT

Accepts a bullet-

shaped nipple.

540

.903"-14 RH EXT

Accepts a round-

shaped nipple.

580

.965"-14 RH INT

Accepts a bullet-

shaped nipple.

590

.965"-14 LH INT

Accepts a bullet-

shaped nipple.

660

1.030"-14 RH EXT

Uses a flat seat with washer.

Fig. 5.2 (continued)

Compressed Gas Tanks 5.1

267

Schematic Drawing

. Outlet^, ^Connection

1.030 I 11.035 Washer

I Outlet ^ Connection

IT .035" 1.030") I1-C1"

1"

I Outlet^ ^Connection

1.030"! n.035' Washer

Outlet^ jConnection

1.035" (2)Lead Washers

1"

I Outlet ^ x Connection

\^^—^^^^-.—^ *—

CGA#

668

1.030"-14 RH EXT

Uses a flat seat with washer.

670

1.030"-14 LH EXT

Uses a flat seat

with washer.

678

1.030"-14 LH EXT

Uses a flat seat

with washer.

679

1.030"-14 LH EXT Uses a small flat seat with washer.

705

1.125"-14 RH EXT Uses a flat seat with washer.

Fig. 5.2 (continued)

268

 

Compressed Gases

Table 5.4 Color Code of Medical Gas Cylinders

Type of Gas

 

Color

USA

Canada

 

Nitrogen

Black

Black

Oxygen

Green

White

Carbon dioxide

Gray

Gray

Nitrous oxide

Blue

Blue

Cyclopropane

Orange

Orange

Helium

Brown

Brown

Carbon dioxide-oxygen

Gray and green

Gray and white

Helium-oxygen

Brown and green

Brown and white

Air

Yellow

White and black

Oxygen-nitrogen (other than air)

Green and black

White and black

on the tank cap by hand is sufficient—it is not necessary to forcefully tighten one down.

There are various color codes that are used with compressed gas tanks, but only the color codes of the medical gas industry are consistent. Note however, that the identifying colors from the United States and Canada are not consistent with each other (see Table 5.4).

Compressed gas tanks of large industries (or of particular gas distributors) are often color-coded by their own specifications for easy ownership identification and/or gas type recognition. You should never trust the color markings of compressed gas tanks for identification unless the tank is used in medicine. The medical industries of both the United States and Canada have established color codes for medicinal gas tanks, but unfortunately they do not agree with each other (see Table 5.4). Otherwise, always depend on formal markings or labels for gas identification. If there is any question as to the contents of any compressed gas tank, do not use it; instead, return the tank to your gas distributor for identification and/or replacement.

Although the gas industry has not been consistent with color-coding (with the exception of the medical gas industry), is has agreed on warning signs with three specific signal words (see Table 5.1). The specific potential dangers associated with the various signal words are shown in Table 5.5.

Regardless of compressed gas tank construction quality, the printed warnings, and the various "idiot-proof arrangements, the user still must be aware of some basic safety rules when working with compressed gases and must be able to apply them with common sense to the dangers of compressed gases. There are two types of dangers when working with compressed gases: the danger presented by the specific gas you are using (flammable, toxic, oxidizing, and so forth) and the danger of having a metal cylinder under tremendous pressure standing a few feet from you. The next section details potential dangers that can occur during general

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