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Gary S. Coyne - A Practical Guide to Materials, Equipment, and Technique.pdf
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Corks, Rubber Stoppers, and Enclosures 1.3

55

Fig. 1.14 An example of forced core drilling of a rubber stopper.

through the stopper, the resulting hole will lose its continuity and generally will decrease in diameter, as shown in Fig. 1.14.

When using a motorized borer machine on cork, use a cork bit that has an edge with saw blade teeth rather than a knife-edged rubber stopper bit (see Fig. 1.15). This is especially true on small corks. A rubber stopper borer slices through the material, demanding that the stopper or cork expand to make room for the borer itself. Corks can't stretch (as can rubber stoppers) and tend to crack and split. Larger corks are more likely to survive the stresses caused by a rubber stopper borer. On the other hand, cork borers chip away at the cork and remove the cork just as a saw removes pieces of wood as it cuts. The cork borer cuts its own path through the cork, allowing room for the borer, whereas the stopper borer requires the cork or stopper to squeeze around the borer. When selecting cork-boring bits, match the outside diameter of the bit to the piece you wish to insert. During the drilling operation, occasionally lift the blade up to help remove cork shards, otherwise these shards will fill up the channel being cut and will make drilling difficult.

1.3.4 Inserting Glass Tubing into Stoppers

The most common reason to bore holes in rubber stoppers is to insert glass tubing. Safe and proper techniques are simple and easy. Before inserting the glass, be sure that both ends of the glass tube are fire polished. Fire-polishing removes sharp ends or chipped edges. To fire-polish the end of a tube, place it in the flame of a gas-oxy torch (see the chapter on gas-oxy torches) and rotate the tube until the edge just starts to melt. Do not overdo it. If you let the tube remain in the flame too long, the end could close up. Because glass is a poor conductor of heat, the

Cork borer

Rubber stopper borer

Fig. 1.15 Two different types of core bits.

56

Materials in the Lab

Fig. 1.16 Preventing hot gases from "tunneling"up a tube with a cork in the end.

piece must be rotated while in the flame. Otherwise only one side will be softened and surface tension will cause it to sag in and distort. It may be possible to firepolish a small tube over a Bunsen burner, but it will take a long time for borosilicate glass to get sufficiently hot to melt. Tunneling (the transport of hot gases from the flame traveling down the tube, causing the tube to become excessively hot) can be prevented by placing a cork in the opposite end of the tube (see Fig. 1.16).

After fire-polishing a glass tube, let it cool before trying to place it in a stopper. Do not try to speed up the cooling process by placing the tube under running water, because the rapid temperature change is likely to cause a crack on the newly prepared end.

Use some lubrication on the tube and rubber stopper. This lubrication can be glycerin, soapy water, or even plain water. Hold the glass rod close to the rubber stopper and keep the glass rod as short as possible. The preferable distance should be no greater than about three diameters of the tubing away from the rubber stopper (see Fig. 1.17). The longer the distance, the greater the torque that can be created. As the tensile forces increase, the chances increase that you will break the glass tubing. Use a rotating motion to guide (not force) the tubing into the stopper. For safety's sake, wear leather gloves. Leather gloves are preferred because they provide a good amount of tactile control, a reasonable amount of friction, and excellent protection. A paper towel is not sufficient to meet any of these three criteria.

Finqers

Diameter

Distance

"x"

 

1

 

J

 

umb

Fig. 1.17 Insertion of a tube into a rubber stopper.

Corks, Rubber Stoppers, and Enclosures 1.3

57

1.3.5Removing Glass from Stoppers and Flexible Tubing

After a glass tube has been left in flexible tubing or a rubber stopper for a period of time, it is typically hard to remove. The easiest and safest way to remove flexible tubing from a glass tube or rod is to cut it off with a razor blade and discard the destroyed end of the flexible tubing. This method is not always possible with a rubber stopper because the stopper is too big to cut through. However, whenever cutting tubing or a stopper is possible, it is the recommended and safest procedure.

The reason for cutting off flexible tubing or a rubber stopper is because the force to remove the tubing or stopper may be greater than the tensile strength of the glass. Generally, it is much more difficult and costly to repair and/or replace glass items than it is to replace a stopper or flexible tube. When the hazard of sharp glass is considered, the flexible tubing and rubber stopper become clearly expendable.

There is a trick for removing a stopper from glass tubing or a rod that uses a cork borer (see Fig. 1.18). Select a borer size that is just greater than the size of your glass rod or tube. Then prelubricate the outside of the borer with glycerin (preferred), or soap and water, and ease the borer between the stopper and glass. When the borer is inserted all the way into the stopper, the glass tube or rod can be easily pulled out from the borer's hole. This trick can also be used to insert a tube or rod into a stopper by reversing the process.

1.3.6 Film Enclosures

Ground joint stoppers and snap-on plastic caps are commonplace, but many laboratory containers do not come with built in stoppers or seals. In the absence of a formal closure, or closures such as corks or rubber stoppers, there is the covering film, PARAFILM "M"®.*

PARAFILM "M"® is a thermoplastic film. Depending on its width, it can come in rolls of 50 to 250 feet in length. A portion of the plastic sheet is cut off the roll, laid over the clean dry top of a container, and stretched over and downward. The

Fig. 1.18 A cork borer can remove (or insert) a stopper from a glass tube or rod.

'PARAFILM "M"® is a product of American National Can, Greenwich, CT 06836.

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