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58

Materials in the Lab

paper support film usually tears off during this process. The film forms a closure that can prevent spillage from the container during normal use.

PARAFILM is best used over water solutions, but may be used for short periods over polar-hydrocarbon solutions. Other organic solutions will dissolve the film. It is not designed to prevent spills from tipped-over containers, nor can it contain pressure. If you need to shake a container, do not depend on PARAFILM to maintain its seal. When agitating a container, leave a thumb, finger, or even the palm of your hand (depending on the size of the opening) over the seal to ensure against leakage.

PARAFILM is excellent for keeping air and dust out of containers, and it can be used to maintain containers clean when stored. Although PARAFILM does not wet (liquids run right off it), once used, it should be discarded to avoid contaminating other work. If it has been in contact with toxic materials, it should be thrown into a proper hazardous waste receptacle.

1.4O-Rings

1.4.1O-Rings in the Laboratory

O-rings are commonly found on mechanical vacuum pumps, rotary valves, and O- ring joints. O-rings are used to separate environments. If an O-ring is attacked by the chemicals from one or both of these separated environments and fails, it will lose its protective sealing capabilities. Similarly, if an O-ring is left in a chemically destructive environment, it may become dysfunctional without ever having been used.

1.4.2 Chemical Resistance of O-Ring Material

When an O-ring needs replacement (such as in a mechanical vacuum pump), the manufacturer can provide, or recommend, an O-ring that will be resistant to the pump's vacuum fluid. On the other hand, when an O-ring is being used in varying conditions, you will be responsible for the selection of the proper O-ring material to maintain the integrity of your system and the health and safety of the operators.

As is typical for most polymers, the material composition of an O-ring may be suitable for one chemical environment and unsuitable for another. For example, ethylene propylene rubber is excellent in water conditions and exhibits essentially no swelling in these environments. However, if any lubrication is required, a petroleum-based lubricant will deteriorate the rubber. If needed, a silicone, glycerin, or ethylene glycol lubricant is recommended.

An increase in size is a common reaction to O-ring materials in specific harsh environments. This is not necessarily bad if expansion enhances sealing. The worst that happens is that when the apparatus is taken apart, the O-ring is no

O-Rings 1.4

59

longer able to fit where it came from and a new one must be used. Typically, however, the distorted O-ring tends to expand beyond its confines causing leaks and creating a mess.

There are seven primary materials from which O-rings are made. Table 1.9 catalogs these different materials, listing suitable and unsuitable chemical contacts and properties for each. Also included is a single O-ring price comparison (these 1991 prices are not meant to be absolute and are only offered to provide comparison).

By its design, an O-ring should not require stopcock grease to improve its seal, although the grease may provide peripheral assistance. For example, stopcock grease may be used on rotary valves to facilitate the axial movement of O-rings against the glass barrel. In addition, it may also be used as an extra protective barrier against solvents. For example, if you are using Viton O-rings in a ketone environment (i.e., acetone), you could lay a thin film of silicone grease on the O-ring to protect the surface. The easiest way to apply a thin film of grease is to rub a bit of grease on your fingertips,* then rub it onto the O-ring. This method will limit the contact between the O-ring and the ketone, which in turn will increase the longevity of the O-ring. Do not, however, depend on this technique as a standard, or long-term, O-ring protection procedure.

Incidentally, several companies cover one type of O-ring material (i.e., Buna-N) with a Teflon sheath. These O-rings have the resiliency of less expensive O-rings with the chemical inertness of Teflon.

1.4.3 O-Ring Sizes

There are almost 400 standard-size O-rings. This number does not take into consideration military sizes, special orders, and unique shapes. Most standard-size O-

Wall thickness

7T W

Fig. 1.19 The O-ring dimensions.

*Be sure your hands are clean, to minimize contamination as much as possible.

60

Materials in the Lab

rings are for use in reciprocating seals, static seals, and rotary seals, each of which makes contact on the inside or outside diameter of the O-ring.

O-ring dimensions are based on the ring's internal diameter (I.D.) and its wall thickness* (W) (see Fig. 1.19), which are typically measured in English measurements (in thousandths of an inch). However, O-rings are not ordered by outside diameter or wall thickness. Rather, you order by a standardized size code called a dash number. O-ring sizes are grouped into common thicknesses, and the first number of the dash number represents a wall thickness group. All O-rings with the same first number have common wall thicknesses. Table 1.10 shows the dash number and sizes of metric dimensions of four commonly used O-ring thicknesses.

Table 1.9 Comparison of Primary O-ring Material

Name

Suitable for ...

Unsuitable for...

Comments

BUNA N (nitrile) Aromatic hydrocar-

Halogen compounds,

bons, dilute acids and

halogenated hydrocar-

bases, silicones,

bons (carbon tetra-

helium & hydrogen

chloride,

 

trichlorethylene),

 

ketones (acetone),

 

nitro compounds, or

 

strong acids

Typical color: black. Temperature range: -50 to 120°C. Easily compressed. Density: 1.00. Lowest permeability rates for gases of all elastomers.

Price (1) Size 001 O-Ring

$0.25

E.P. (ethylene pro-

Water, dilute acids and

Petroleum oils or

Typical color: purple.

$0.85

pylene)

alkalies, ketones, alco-

diester base lubricants

Temperature range: -54

 

 

hols, phosphate ester

 

to 149°C. Easily com-

 

 

base fluids, and sili-

 

pressed. Density: 0.86.

 

 

cone oils

 

 

 

FETFE (fluo-

Alcohols, aldehydes,

Ketones and ethers

Typical color: black

$0.85

roelastomer with

chlorinated organics,

 

Temperature range: -23

 

TFE additives)

paraffins, concen-

 

to 240°C. Firm compres-

 

 

trated mineral acids,

 

sion. Density: 1.85

 

 

and mild bases

 

 

 

Kalrez (perfluoro-

All chemicals

Alkali metals and fluo-

Typical color: black.

$21.50

elastomer)

 

rine

Temperature range:-37

 

 

 

 

to 260°C. Firm compres-

 

 

 

 

sion. Density: 2.02.

 

 

 

 

Chemically inert proper-

 

 

 

 

ties similar to Teflon, but

 

 

 

 

mechanically similar to

 

 

 

 

Viton. Very expensive.

 

'Occasionally, the outside diameter (O.D.) is also referred to, but such references are redundant.

O-Rings 1.4

 

 

61

Table 1.9 Comparison of Primary O-ring Material (continued)

 

Name

Suitable for... Unsuitable for...

Comments

6

 

 

 

 

 

8

-H

Silicone

Teflon (PTFE)

Viton A (hexafluoroprpylene and 1, 1-difluoro-eth- ylene)

Alcohols, aldehydes,

Petroleum oils or

Typical color: brick red $0.90

ammonia, dry heat,

fuels, aldehydes, con-

Temperature range:-60

chlorinated diphenyls,

centrated mineral

to 260°C. Easily com-

and hydrogen perox-

acids, ketones, esters,

pressed. Density: 1.15

ide

and silicone fluids

1.32

All chemicals

Alkali metals and fluo-

 

rine

Typical color: white.

$0.85

Temperature range:-180 to 260°C. Firm compression, but poor resiliency. Density: 2.20.

Acids, halogenated

Aldehydes, ketones,

aromatic and aliphatic

ammonia, fluorides/

hydrocarbons, alco-

acetates, acrylonitrile,

hols, concentrated

hydrozine/analine,

bases, non-polar com-

and concentrated min-

pounds, oxidizing

eral acids

agents, and metalloid

 

halides

 

Typical color: brown.

$0.90

Temperature range:-30 to 200°C. Firm compression. Density: 1.85. Probably the best all round O-ring material.

62

Materials in the Lab

Table 1.10 Representative Dash Numbers

and Dimensions of O-Rings in Metric Sizes

Dash

I.D.

W

Dash

I.D.

W

Dash

I.D.

W

Dash

I.D.

W

#

(mm)

(mm)

#

(mm)

(mm)

#

(mm)

(mm)

#

(mm)

(mm)

001

0.74

1.52

 

 

 

201

4.34

3.53

 

 

 

002

1.07

1.52

102

1.25

2.62

202

5.94

3.53

 

 

 

003

1.42

1.52

103

2.06

2.62

203

7.52

3.53

 

 

 

004

1.78

1.78

104

2.85

2.62

204

9.12

3.53

 

 

 

005

2.57

1.78

105

3.63

2.62

205

10.69

3.53

 

 

 

006

2.90

1.78

106

4.42

2.62

206

12.29

3.53

 

 

 

007

3.68

1.78

107

5.23

2.62

207

13.87

3.53

 

 

 

008

4.47

1.78

108

6.02

2.62

208

15.47

3.53

 

 

 

009

5.28

1.78

109

7.59

2.62

209

17.04

3.53

309

10.46

5.33

010

6.07

1.78

110

9.19

2.62

210

18.64

3.53

310

12.07

5.33

Oil

7.65

1.78

111

10.77

2.62

211

20.22

3.53

311

13.64

5.33

012

9.25

1.78

112

12.37

2.62

212

21.82

3.53

312

15.24

5.33

013

10.82

1.78

113

13.90

2.62

213

23.39

3.53

313

16.81

5.33

014

12.42

1.78

114

15.50

2.62

214

24.99

3.53

314

18.42

5.33

015

14.00

1.78

115

17.12

2.62

215

26.57

3.53

315

19.99

5.33

016

15.60

1.78

116

18.72

2.62

216

28.17

3.53

316

21.59

5.33

017

17.17

1.78

117

20.30

2.62

217

29.74

3.53

317

23.16

5.33

018

18.77

1.78

118

21.89

2.62

218

31.34

3.53

318

24.77

5.33

019

20.35

1.78

119

23.47

2.62

219

32.92

3.53

319

26.34

5.33

020

21.95

1.78

120

25.07

2.62

220

34.52

3.53

320

27.94

5.33

021

23.52

1.78

121

26.65

2.62

221

36.09

3.53

321

29.51

5.33

022

25.12

1.78

122

28.25

2.62

222

37.69

3.53

322

31.12

5.33

023

26.70

1.78

123

29.82

2.62

223

40.87

3.53

323

32.69

5.33

024

28.30

1.78

124

31.42

2.62

224

44.04

3.53

324

34.29

5.33

025

29.87

1.78

125

33.00

2.62

225

47.22

3.53

325

37.47

5.33

026

31.47

1.78

126

34.59

2.62

226

50.39

3.53

326

40.64

5.33

027

33.05

1.78

127

36.17

2.62

227

53.57

3.53

327

43.82

5.33

028

34.65

1.78

128

37.77

2.62

228

56.74

3.53

328

46.99

5.33

029

37.82

1.78

129

39.35

2.62

229

59.92

3.53

329

50.17

5.33

030

41.00

1.78

130

40.95

2.62

230

59.92

3.53

330

53.34

5.33

031

42.52

1.78

131

42.52

2.62

231

66.27

3.53

331

56.52

5.33

032

47.35

1.78

132

44.12

2.62

232

69.44

3.53

332

59.69

5.33

033

45.70

1.78

133

45.69

2.62

233

72.62

3.53

333

62.87

5.33

034

53.70

1.78

134

47.29

2.62

234

75.79

3.53

334

66.04

5.33

035

56.87

1.78

135

48.90

2.62

235

78.97

3.53

335

69.22

5.33

036

60.05

1.78

136

50.47

2.62

236

82.14

3.53

336

72.39

5.33

037

63.22

1.78

137

52.07

2.62

237

85.32

3.53

337

75.57

5.33

038

66.40

1.78

138

53.64

2.62

238

88.49

3.53

338

78.74

5.33

039

69.57

1.78

139

55.24

2.62

239

91.67

3.53

339

81.92

5.33

040

72.75

1.78

140

56.82

2.62

240

94.84

3.53

340

85.09

5.33

References

63

References

1. ASTM Designation C 162-85a, "Standard Definitions of Terms Relating to Glass and Glass Products," Annual Book of ASTM Standards, Vol. 15.02.

2.F.M. Ernsberger, Glass: Science and Technology, Vol. V, eds., D.R. Uhlmann and N.J. Dreidle, Academic Press, New York., 1980, Chapter 1.

3.G.W. McLellan and E.B. Shand, Glass Engineering Handbook, 3rd ed., McGrawHill, New York., 1984, pp. 2-20.

4.R.C. Plumb, "Antique Windowpanes and the Flow of Supercooled Liquids," Journal of Chemical Education, 66, pp. 994-996 (1989).

5."Practical Hints on Processing Duran®," prepared by Schott Glass.

6.G.W. McLellan and E.B. Shand, Glass Engineering Handbook, 3rd ed. McGrawHill, New York, 1984, pp. 1-7

7.D.C. Holloway, The Physical Properties of Glass, Wykeham Publications LTD, London, 1973, p. 205.

8.J.E. Stanworth, Physical Properties of Glass, Oxford University Press, London, 1953, p. 209.

9.W.A. Weyl, "Chemical Composition and Constitution of Glasses," Proceedings of the Seventh Symposium of the American Scientific Glassblowers Society, pp. 1623 (1962).

10.Ibid, Ref. 6, pp. 1-7.

11.C.S. Green, "The Art and Science of Glass Making," Proceedings of the Seventh Symposium of the American Scientific Glassblowers Society, pp. 7-15 (1962).

12.A.A. Smith, "Consumption of Base by Glassware," Journal of Chemical Education, 63, pp. 85-86(1986).

13.M.J. Souza, "Super Thin Windows for High Density 3He Target Cells," Fusion, 42, pp 20-28 (1995).

14.V.O. Altemose, "Gas Permeation Through Glass," Proceedings of the Seventh Symposium of the American Scientific Glassblowers Society, pp. 61-70 (1962).

15.W.H. Kohl, Handbook of Materials and Techniquesfor Vacuum Devices, American Institute of Physics, Van Nostrand Reinhold, Woodbury, NY, 1967, p. 11.

16.G. Hetherington, K.H. Jack, and M.W. Ramsay, "The High Temperature Electrolysis of Vitreous Silica, Part I. Oxidation, Ultraviolet Induced Fluroescence, and Irradiation Colour," Physics and Chemistry of Glasses, 6, pp. 6-15 (1965).

17.R. Bruckner, "Properties and Structure of Vitreous Silica. I," Journal of Non-Crystal- line Solids, 5, pp. 123-175 (1970).

18.R. Bruckner, "Properties and Structure of Vitreous Silica. I," Journal of Non-Crystal- line Solids, 5, pp. 177-216 (1971).

19.Don Kempf, personal conversation, 1989.

20.W.H. Brown, "A Simple Method of Distinguishing Borosilicate and Soda Lime Glass," Journal of Chemical Education, 56, p. 692 (1979).

64

References

21.Kimble Glass Technical Data, Owens-Illinois Inc., Toledo, Ohio 43666, p. G-3, (1960).

22.Ibid, Ref. 6, p. 64.

23.T.C. Baker and F.W. Preston, "The Effect of Water on the Strength of Glass," Journal of Applied Physics, 17, pp. 179-188 (1946).

24.V.K. Moorthy and F.V. Tooley, "Effect of Certain Organic Liquids on Strength of Glass," Journal of the American Ceramic Society, 39, pp. 215-217 (1956).

25.T.A. Michalske and S.W. Freidman, "A Molecular Mechanism for Stress Corrosion in Vitreous Silica,: Journal of the American Ceramic Society, 66, pp. 284—288 (1983).

26.T. A. Michalske and B.C. Bunker, "Slow Fracture Model Based on Strained Silicate Structure," Journal of Applied Physics, 56, pp. 2686-2693, (1984).

27.E.B. Shand, Glass Engineering Handbook, 2nd Ed. McGraw-Hill Book Co., Inc., New York, 1958, p. 141.

28.Ibid Ref. 27, p. 143.

29.J. Walker, "What Causes the Color in Plastic Objects Stressed Between Polarizing Filters?," Scientific American., 246, pp. 146-52 (1983).

30.I.C.P. Smith, "Safety Letter; ref: Insertion or Removal of Glass Tubes in Rubber Bungs by Use of Cork Borers," Journal of the B.S.S.G., 12, p. 62 (1975).

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