- •Contents
- •Foreword
- •Preface
- •1 Materials in the Lab
- •2 Measurement
- •3 Joints, Stopcocks, and Glass Tubing
- •4 Cleaning Glassware
- •5 Compressed Gases
- •6 High and Low Temperature
- •7 Vacuum Systems
- •8 The Gas-Oxygen Torch
- •APPENDIX
- •Appendix A Preparing Drawings for a Technician
- •Index
- •Foreword
- •Preface
- •For the Second Edition
- •Please note:
- •1 Materials in the Lab
- •1.1 Glass
- •1.1.1 Introduction
- •1.1.2 Structural Properties of Glass
- •1.1.3 Phase Separation
- •1.1.4 Devitrification
- •1.1.5 Different Types of Glass Used in the Lab
- •1.1.6 Grading Glass and Graded Seals
- •1.1.7 Separating Glass by Type
- •1.1.9 Stress in Glass
- •1.1.11 Tempered Glass
- •1.1.13 Limiting Broken Glass in the Lab
- •1.1.14 Storing Glass
- •1.1.15 Marking Glass
- •1.1.16 Consumer's Guide to Purchasing Laboratory Glassware
- •1.2 Flexible Tubing
- •1.2.1 Introduction
- •1.2.2 Physical Properties of Flexible Tubing
- •1.3 Corks, Rubber Stoppers, and Enclosures
- •1.3.1 Corks
- •1.3.2 Rubber Stoppers
- •1.3.3 Preholed Stoppers
- •1.3.4 Inserting Glass Tubing into Stoppers
- •1.3.5 Removing Glass from Stoppers and Flexible Tubing
- •1.3.6 Film Enclosures
- •1.4 O-Rings
- •1.4.2 Chemical Resistance of O-Ring Material
- •1.4.3 O-Ring Sizes
- •2 Measurement
- •2.1 Measurement: The Basics
- •2.1.1 Uniformity, Reliability, and Accuracy
- •2.1.2 History of the Metric System
- •2.1.3 The Base Units
- •2.1.4 The Use of Prefixes in the Metric System
- •2.1.5 Measurement Rules
- •2.2 Length
- •2.2.1 The Ruler
- •2.2.2 How to Measure Length
- •2.2.3 The Caliper
- •2.2.4 The Micrometer
- •2.3 Volume
- •2.3.1 The Concepts of Volume Measurement
- •2.3.2 Background of Volume Standards
- •2.3.4 Materials of Volumetric Construction #1 Plastic
- •2.3.5 Materials of Volumetric Construction #2 Glass
- •2.3.6 Reading Volumetric Ware
- •2.3.7 General Practices of Volumetric Ware Use
- •2.3.8 Calibrations, Calibration, and Accuracy
- •2.3.9 Correcting Volumetric Readings
- •2.3.10 Volumetric Flasks
- •2.3.11 Graduated Cylinders
- •2.3.12 Pipettes
- •2.3.13 Burettes
- •2.3.14 Types of Burettes
- •2.3.15 Care and Use of Burettes
- •2.4 Weight and Mass
- •2.4.1 Tools for Weighing
- •2.4.2 Weight Versus Mass Versus Density
- •2.4.3 Air Buoyancy
- •2.4.5 Balance Location
- •2.4.6 Balance Reading
- •2.4.7 The Spring Balance
- •2.4.8 The Lever Arm Balance
- •2.4.9 Beam Balances
- •2.4.10 Analytical Balances
- •2.4.11 The Top-Loading Balance
- •2.4.12 Balance Verification
- •2.4.13 Calibration Weights
- •2.5 Temperature
- •2.5.1 TheNature of Temperature Measurement
- •2.5.2 The Physics of Temperature-Taking
- •2.5.3 Expansion-Based Thermometers
- •2.5.4 Linear Expansion Thermometers
- •2.5.5 Volumetric Expansion Thermometers
- •2.5.7 Thermometer Calibration
- •2.5.8 Thermometer Lag
- •2.5.9 Air Bubbles in Liquid Columns
- •2.5.10 Pressure Expansion Thermometers
- •2.5.11 Thermocouples
- •2.5.12 Resistance Thermometers
- •3.1 Joints and Connections
- •3.1.1 Standard Taper Joints
- •3.1.2 Ball-and-Socket Joints
- •3.1.3 The O-Ring Joint
- •3.1.4 Hybrids and Alternative Joints
- •3.1.5 Special Connectors
- •3.2 Stopcocks and Valves
- •3.2.1 Glass Stopcocks
- •3.2.2 Teflon Stopcocks
- •3.2.3 Rotary Valves
- •3.2.4 Stopcock Design Variations
- •3.3.1 Storage and Use of Stopcocks and Joints
- •3.3.2 Preparation for Use
- •3.3.3 Types of Greases
- •3.3.4 The Teflon Sleeve
- •3.3.5 Applying Grease to Stopcocks and Joints
- •3.3.6 Preventing Glass Stopcocks and Joints from Sticking or Breaking on a Working System
- •3.3.7 Unsticking Joints and Stopcocks
- •3.3.8 Leaking Stopcocks and Joints
- •3.3.9 What to Do About Leaks in Stopcocks and Joints
- •3.3.10 General Tips
- •3.4 Glass Tubing
- •3.4.1 The Basics of Glass Tubing
- •3.4.2 Calculating the Inside Diameter (I.D.)
- •3.4.3 Sample Volume Calculations
- •4 Cleaning Glassware
- •4.1 The Clean Laboratory
- •4.1.1 Basic Cleaning Concepts
- •4.1.2 Safety
- •4.1.3 Removing Stopcock Grease
- •4.1.4 Soap and Water
- •4.1.5 Ultrasonic Cleaners
- •4.1.6 Organic Solvents
- •4.1.7 The Base Bath
- •4.1.8 Acids and Oxidizers
- •4.1.9 Chromic Acid
- •4.1.10 Hydrofluoric Acid
- •4.1.11 Extra Cleaning Tips
- •4.1.12 Additional Cleaning Problems and Solutions
- •4.1.13 Last Resort Cleaning Solutions
- •5 Compressed Gases
- •5.1 Compressed GasTanks
- •5.1.1 Types of Gases
- •5.1.2 The Dangers of Compressed Gas
- •5.1.3 CGA Fittings
- •5.1.4 Safety Aspects of Compressed Gas Tanks
- •5.1.5 Safety Practices Using Compressed Gases
- •5.1.6 In Case of Emergency
- •5.1.7 Gas Compatibility with Various Materials
- •5.2 The Regulator
- •5.2.1 The Parts of the Regulator
- •5.2.2 House Air Pressure System
- •5.2.4 How to Use Regulators Safely
- •5.2.6 How to Purchase a Regulator
- •6 High and Low Temperature
- •6.1 High Temperature
- •6.1.1 TheDynamics of Heat in the Lab
- •6.1.2 General Safety Precautions
- •6.1.3 Open Flames
- •6.1.4 Steam
- •6.1.5 Thermal Radiation
- •6.1.6 Transfer of Energy
- •6.1.7 Hot Air Guns
- •6.1.8 Electrical Resistance Heating
- •6.1.9 Alternatives to Heat
- •6.2 Low Temperature
- •6.2.1 TheDynamics of Cold in the Lab
- •6.2.2 Room Temperature Tap Water (=20°C)
- •6.2.8 Safety with Slush Baths
- •6.2.9 Containment of Cold Materials
- •6.2.10 Liquid (Cryogenic) Gas Tanks
- •7 Vacuum Systems
- •7.1 How to Destroy a Vacuum System
- •7.2.1 Preface
- •7.2.2 How to Use a Vacuum System
- •7.2.4 Pressure, Vacuum, and Force
- •7.2.5 Gases, Vapors, and the Gas Laws
- •7.2.6 Vapor Pressure
- •7.2.7 How to Make (and Maintain) a Vacuum
- •7.2.8 Gas Flow
- •7.2.9 Throughput and Pumping Speed
- •7.3 Pumps
- •7.3.1 The Purpose of Pumps
- •7.3.2 The Aspirator
- •7.3.3 Types and Features of Mechanical Pumps
- •7.3.4 Connection, Use, Maintenance, and Safety
- •7.3.5 Condensable Vapors
- •7.3.6 Traps for Pumps
- •7.3.7 Mechanical Pump Oils
- •7.3.8 The Various Mechanical Pump Oils
- •7.3.9 Storing Mechanical Pumps
- •7.3.11 Ultra-High Vacuum Levels Without Ultra-High
- •7.3.12 Diffusion Pumps
- •7.3.13 Attaching a Diffusion Pump to a Vacuum System
- •7.3.14 How to Use a Diffusion Pump
- •7.3.15 Diffusion Pump Limitations
- •7.3.17 Diffusion Pump Maintenance
- •7.3.18 Toepler Pumps
- •7.4 Traps
- •7.4.1 The Purpose and Functions of Traps
- •7.4.2 Types of Traps
- •7.4.3 Proper Use of Cold Traps
- •7.4.4 Maintenance of Cold Traps
- •7.4.5 Separation Traps
- •7.4.6 Liquid Traps
- •7.5 Vacuum Gauges
- •7.5.2 The Mechanical Gauge Family
- •7.5.4 The Liquid Gauge Family
- •7.5.5 The Manometer
- •7.5.6 The McLeod Gauge
- •7.5.7 How to Read a McLeod Gauge
- •7.5.8 Bringing a McLeod Gauge to Vacuum Conditions
- •7.5.10 The Tipping McLeod Gauge
- •7.5.11 Condensable Vapors and the McLeod Gauge
- •7.5.12 Mercury Contamination from McLeod Gauges
- •7.5.13 Cleaning a McLeod Gauge
- •7.5.14 Thermocouple and Pirani Gauges
- •7.5.15 The Pirani Gauge
- •7.5.16 Cleaning Pirani Gauges
- •7.5.17 The Thermocouple Gauge
- •7.5.18 Cleaning Thermocouple Gauges
- •7.5.19 The lonization Gauge Family
- •7.5.20 The Hot-Cathode Ion Gauge
- •7.5.21 Cleaning Hot-Cathode Ion Gauges
- •7.5.24 The Momentum Transfer Gauge (MTG)
- •7.6 Leak Detection and Location
- •7.6.1 AllAbout Leaks
- •7.6.3 False Leaks
- •7.6.4 Real Leaks
- •7.6.5 Isolation to Find Leaks
- •7.6.6 Probe Gases and Liquids
- •7.6.7 The Tesla Coil
- •7.6.8 Soap Bubbles
- •7.6.9 Pirani or Thermocouple Gauges
- •7.6.10 Helium Leak Detection
- •7.6.11 Helium Leak Detection Techniques
- •7.6.13 Repairing Leaks
- •7.7 More Vacuum System Information
- •7.7.1 The Designs of Things
- •8 The Gas-Oxygen Torch
- •8.1.2 How to Light a Gas-Oxygen Torch
- •8.1.3 How to Prevent a Premix Torch from Popping
- •8.2.2 How to Tip-Off a Sample
- •8.2.3 How to Fire-Polish the End of a Glass Tube
- •8.2.4 Brazing and Silver Soldering
- •Appendix
- •A.2 Suggestions for Glassware Requests
- •B.1 Introduction
- •B.2 Polyolefins
- •B.3 Engineering Resins
- •B.4 Fluorocarbons
- •B.5 Chemical Resistance Chart
- •C.1 Chapter 1
- •C.4 Chapter 4
- •C.5 Chapter 5 & Chapter 6
- •C.6 Chapter 7
- •C.7 Chapter 8
- •D.1 Laboratory Safety
- •D.2 Chemical Safety
- •D.3 Chapter 1
- •D.4 Chapter 2
- •D.5 Chapter 3
- •D.6 Chapter 4
- •D.7 Chapter 5 and the Second Half of Chapter 6
- •D.8 Chapter 7
- •D.9 Chapter 8
- •Index
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Fig. 2.14 Storage or drying of volumetric ware.
materials into the container. It is also not safe to balance any volumetric ware on its end to drain or dry as it might be tipped over. Williams and Graves7 came up with an ingenious approach to drying and/or storage similar to how wine glasses are often stored. Although they limited their explanation to volumetric flasks, the idea can be expanded to any volumetric container with a bulge or protuberance at one end. Such volumetric ware items would include the base of a graduated cylinder or the stopcocks of a burette (see Fig. 2.14). This technique obviously will not work with pipettes.
2.3.6 Reading Volumetric Ware
The parallax problems of linear measurement are compounded with volumetric ware because there are two distinct lines to read. One line is where the liquid makes contact with the walls of the volumetric container, and the other is in the center of the volumetric tube (see Fig. 2.15).
The distortion of the liquid is caused by the surface tension of that liquid and the walls of the container. This distorted line is called the meniscus. When liquid wets the walls of a container, you read the bottom of the meniscus. When liquid does not wet a containers walls (such as mercury or any liquid in a plastic container),
<J
Viewing the meniscus.
Fig. 2.15 Observe the center of the meniscus at eye level.
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Measurement |
Fig. 2.16 By using the lines above and below the one you are sighting on, you can avoid parallax.
you read the top of the meniscus. Incidentally, if the glassware is dirty, a smooth meniscus cannot form and proper sighting is impossible; therefore, clean volumetric glassware is essential.
It may take a bit of practice to properly see the correct part of the meniscus line for accurate measurement. Fortunately, there are tricks and devices to facilitate the reading. For instance, if the graduation lines on the volumetric ware mostly encircle the tube, it is easy to line up your vision so that you can avoid parallax problems (see Fig. 2.16).
If the meniscus is difficult to see, you can make it stand out by placing a piece of black paper behind the glass tube, below the liquid line. The liquid picks up the dark color and, like a light pipe, the end of the liquid column will have a dark line. Alternatively, the paper can be folded around the tube and can be held by a paper clip (like a French cuff). This "paper cuff' can be raised or lowered easily, and it frees both hands. Black paper is inexpensive and easy to use, but if the paper gets wet it will need to be replaced. This problem is not major, but if it occurs midexperiment, it can be an inconvenience.
Another technique that does not require paper uses a black ring cut from flexible tubing. These rings can be purchased to fit a variety of tube sizes, but if you have a hose of the right size available, they are easy to make by cutting out a disk from black tubing or by slicing a disk from a black rubber stopper (and a hole) and then cutting a wedge out of either disk (see Fig. 2.17). By sliding this ring up or down so that it is below the top of the liquid column, the meniscus can be easily seen.
2.3.7 General Practices of Volumetric Ware Use
After using volumetric ware, wash if necessary and always rinse thoroughly, first with water and then with distilled water. Although it is not necessary to dry to deliver volumetric ware between measurements (if the same chemical is being
Fig. 2.17 A piece of black flexible tube that facilitates seeing the meniscus.
Volume 2.3 |
95 |
measured), it is necessary to dry the insides of to contain containers before use. Reagent grade acetone or methyl alcohol may be used to facilitate drying.
If using volumetric ware for gravimetric calibration, unintended weight (i.e., dirt or fingerprint oils) may alter the results of any weighing. Therefore, be very careful where you place volumetric ware on a bench and how you hold it. You may choose to use cotton gloves to prevent fingerprint marks or handle all glassware with tweezers or tongs.
Excess solution on the walls (inside or out) of volumetric ware adds weight to measurement, but are not considered part of the volume. Therefore, be careful not to splash your solution into the container. Such splashing can cause drops to settle on the side walls. To prevent splashing, place the tip of a burette or pipette against the walls of the receiving container so the liquid slides down the walls. This procedure should always be done above the calibration line. Wait a few minutes for any residual fluid along the walls to settle before making any final volume determination. Because fluids may cling to the walls of the container, it may take a few moments for everything to drain to its lowest level (for an exaggeration, think of honey). During the settling period, cap the container to limit the amount of fluid that would otherwise evaporate.
Do not leave alkaline materials in glass volumetric ware. Aside from the damage they may do to the volumetric ware, dissolved glass can affect the pH of your solution. In addition, a glass plug or stopcock may freeze (stick) in place if left in contact with an alkaline solution. This freezing prevents the stopcock or plug from being turned or removed. A long-standing alkaline solution can roughen a surface of the glass barrel even in a Teflon stopcock. The rough surface can later scratch the surface of the Teflon plug when it is rotated.
2.3.8 Calibrations, Calibration, and Accuracy
The volumetric marks on volumetric ware are called calibrations. How they were located on the volumetric ware is called calibration. All volumetric ware is calibrated to provide its stated volume at 20°C. The International Standards Organization has recommended that the standard volumetric temperature should be changed to 27°C. However, so far there has not been any significant movement toward this goal. The ASTM recommends that those labs in temperate climates that are unable to maintain an environment at 20°C should maintain one at 27°C.
There are many labs that not only are unable to maintain a 20°C temperature, but cannot maintain any temperature consistently. Temperature variations can create problems if you are attempting to do accurate work. The more accurate the work, the greater the need to maintain room temperature at 20°C. Alternatively, include the temperature of the liquid at the time of measurement in your experiment log. Then, at a later time, apply corrections to all measurements made to conform to ASTM 20°C measurements. However, do not waste your time doing unnecessary work. The correction for any given measurement may be irrelevant if either (1) its result is smaller than the tolerances of your equipment (2) it involves
96 |
Measurement |
Table 2.9 Precision Data" |
|
Nominal Size |
Reproducibility |
Vessel |
(cm3)* |
(cm3) |
|
1 |
0.002 |
2 |
0.002 |
5 |
0.002 |
10 |
0.003 |
Transfer pipette |
0.005 |
15 |
|
25 |
0.005 |
50 |
0.007 |
100 |
0.010 |
10 |
0.005 |
25 |
0.005 |
50 |
0.007 |
100 |
0.011 |
Flasks |
0.014 |
200 |
|
250 |
0.017 |
500 |
0.021 |
1000 |
0.042 |
10 |
0.003 |
25 |
0.005 |
Burettes |
0.007 |
50 |
|
100 |
0.012 |
a From the ASTM document E 542, Table 4, reprinted with permission.
*The term "reproducibility" refers to the maximum difference expected between two independent determinations of volume.
more significant figures than can be supported by other aspects of your work,* or
(3) you do not require that level of accuracy.
Another concern for accuracy is based on how accurately the user can read calibrations on the volumetric ware. The reproducibility of an individual user will be more consistent than the reading made by a variety of users. Therefore, if there will be a variety of users on any given apparatus, all who are likely to use it should make a series of measurements. This way, the individual errors can be calculated. The ASTM has analyzed the range of errors made by trained personnel, and the reproducibility of these results are shown in Table 2.9.
*For example, suppose you are calculating your car's "miles per gallon." It is a waste of time to measure the gas to hundredths of a gallon if your odometer can only read tenths of a mile.