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Gary S. Coyne - A Practical Guide to Materials, Equipment, and Technique.pdf
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Contents

xi

 

6.2.5

Dry Ice (Frozen Carbon Dioxide) (-78'C)

303

 

6.2.6

Liquid Nitrogen (-195.8°C)

303

 

6.2.7

Slush Baths (+13° to -160°C)

304

 

6.2.8

Safety with Slush Baths

306

 

6.2.9

Containment of Cold Materials

309

 

6.2.10

Liquid (Cryogenic) Gas Tanks

313

References

 

 

318

7 Vacuum Systems

 

321

7.1

How to Destroy a Vacuum System

321

7.2

An Overview of Vacuum Science and Technology

322

 

7.2.1

Preface

 

322

 

7.2.2

How to Use a Vacuum System

325

 

7.2.3

The History of Vacuum Equipment

325

 

7.2.4

Pressure, Vacuum, and Force

328

 

7.2.5 Gases, Vapors, and the Gas Laws

329

 

7.2.6

Vapor Pressure

332

 

7.2.7

How to Make (and Maintain) a Vacuum

333

 

7.2.8

Gas Flow

 

334

 

7.2.9

Throughput and Pumping Speed

338

7.3

Pumps

 

 

340

 

7.3.1

The Purpose of Pumps

340

 

7.3.2

The Aspirator

341

 

7.3.3

Types and Features of Mechanical Pumps

343

 

7.3.4

Connection, Use, Maintenance, and Safety

349

 

7.3.5

Condensable Vapors

354

 

7.3.6

Traps for Pumps

356

 

7.3.7

Mechanical Pump Oils

358

 

7.3.8

The Various Mechanical Pump Oils

360

 

7.3.9

Storing Mechanical Pumps

362

 

7.3.10

The Limitations of Mechanical Pumps and the Demands

 

 

 

of High-Vacuum Pumps

363

 

7.3.11

Ultrahigh-Vacuum Levels Without Ultrahigh-Vacuum Pumps

364

 

7.3.12

Diffusion

Pumps

365

 

7.3.13

Attaching a Diffusion Pump to a Vacuum System

370

 

7.3.14

How to Use a Diffusion Pump

372

 

7 3.15

Diffusion

Pump Limitations

377

 

7.3.16

Diffusion

Pump Oils

378

 

7.3.17

Diffusion

Pump Maintenance

380

 

7.3.18

Toepler Pumps

384

7.4

Traps

 

 

386

 

7.4.1

The Purpose and Functions of Traps

386

 

7.4.2

Types of Traps

388

 

7.4.3 Proper Use of Cold Traps

391

 

7.4.4

Maintenance of Cold Traps

396

 

7.4.5

Separation Traps

399

 

7.4.6

Liquid Traps

401

xii

Contents

 

 

7.5

Vacuum Gauges

402

 

7.5.1

The Purposes (and Limitations) of Vacuum Gauges

402

 

7.5.2

The Mechanical Gauge Family

404

 

7.5.3

Cleaning a Mechanical Gauge

405

 

7.5.4

The Liquid Gauge Family

406

 

7.5.5

The Manometer

407

 

7.5.6

The McLeod Gauge

409

 

7.5.7

How to Read a McLeod Gauge

411

 

7.5.8

Bringing a McLeod Gauge to Vacuum Conditions

413

 

7.5.9

Returning a McLeod Gauge to Atmospheric Conditions

414

 

7.5.10

The Tipping McLeod Gauge

414

 

7.5.11

Condensable Vapors and the McLeod Gauge

416

 

7.5.12

Mercury Contamination from McLeod Gauges

416

 

7.5.13

Cleaning a McLeod Gauge

417

 

7.5.14

Thermocouple and Pirani Gauges

419

 

7.5.15

The Pirani Gauge

420

 

7.5.16

Cleaning Pirani Gauges

421

 

7.5.17

The Thermocouple Gauge

422

 

7.5.18

Cleaning Thermocouple Gauges

423

 

7.5.19

The Ionization Gauge Family

423

 

7.5.20

The Hot-Cathode Ion Gauge

424

 

7.5.21

Cleaning Hot-Cathode Ion Gauges

428

 

7.5.22

The Cold-Cathode Ion Gauge

429

 

7.5.23

Cleaning Cold-Cathode Ion Gauges

430

 

7.5.24

The Momentum Transfer Gauge (MTG)

430

7.6

Leak Detection and Location

431

 

7.6.1

All About Leaks

431

 

7.6.2

Is Poor Vacuum a Leak or a Poor Vacuum?

433

 

7.6.3

False Leaks

433

 

7.6.4

Real Leaks

435

 

7.6.5

Isolation to Find Leaks

442

 

7.6.6

Probe Gases and Liquids

444

 

7.6.7

The Tesla Coil

446

 

7.6.8

Soap Bubbles

451

 

7.6.9

Pirani or Thermocouple Gauges

452

 

7.6.10

Helium Leak Detection

454

 

7.6.11

Helium Leak Detection Techniques

457

 

7.6.12

General Tips and Tricks of Helium Leak Detection

459

 

7.6.13

Repairing Leaks

466

7.7

More Vacuum System Information

467

 

7.7.1

The Designs of Things

467

References

 

472

8 The Gas-Oxygen Torch

477

8.1

The Dynamics of the Gas-Oxygen Torch

'477

 

8.1.1

Types of Gas-Oxygen Torches

477

 

 

Contents

xiii

8.1.2

How to Light a Gas-Oxygen Torch

480

8.1.3

How to Prevent a Premix Torch from Popping

481

8.2 Using the Gas-Oxygen Torch

482

8.2.1 Uses for the Gas-Oxygen Torch in the Lab

482

8.2.2

How to Tip-Off a Sample

483

8.2.3

How to Fire-Polish the End of a Glass Tube

487

8.2.4

Brazing and Silver Soldering

488

APPENDIX

 

 

 

Appendix A Preparing Drawings for a Technician

489

 

A. 1

The Problems with Requests to Glass Shops

489

 

A.2 Suggestions for Glassware Requests

490

Appendix B

Polymer Resistance

493

 

B.I

Introduction

493

 

B.2

Polyolefins

493

 

B.3

Engineering Resins

495

 

B.4

Fluorocarbons

496

 

B.5

Chemical Resistance Chart

497

 

 

Appendix C

Manufacturers

504

 

Appendix D

Recommended Reading

511

 

Index

 

 

517

 

 

 

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