- •Contents
- •Foreword
- •Preface
- •1 Materials in the Lab
- •2 Measurement
- •3 Joints, Stopcocks, and Glass Tubing
- •4 Cleaning Glassware
- •5 Compressed Gases
- •6 High and Low Temperature
- •7 Vacuum Systems
- •8 The Gas-Oxygen Torch
- •APPENDIX
- •Appendix A Preparing Drawings for a Technician
- •Index
- •Foreword
- •Preface
- •For the Second Edition
- •Please note:
- •1 Materials in the Lab
- •1.1 Glass
- •1.1.1 Introduction
- •1.1.2 Structural Properties of Glass
- •1.1.3 Phase Separation
- •1.1.4 Devitrification
- •1.1.5 Different Types of Glass Used in the Lab
- •1.1.6 Grading Glass and Graded Seals
- •1.1.7 Separating Glass by Type
- •1.1.9 Stress in Glass
- •1.1.11 Tempered Glass
- •1.1.13 Limiting Broken Glass in the Lab
- •1.1.14 Storing Glass
- •1.1.15 Marking Glass
- •1.1.16 Consumer's Guide to Purchasing Laboratory Glassware
- •1.2 Flexible Tubing
- •1.2.1 Introduction
- •1.2.2 Physical Properties of Flexible Tubing
- •1.3 Corks, Rubber Stoppers, and Enclosures
- •1.3.1 Corks
- •1.3.2 Rubber Stoppers
- •1.3.3 Preholed Stoppers
- •1.3.4 Inserting Glass Tubing into Stoppers
- •1.3.5 Removing Glass from Stoppers and Flexible Tubing
- •1.3.6 Film Enclosures
- •1.4 O-Rings
- •1.4.2 Chemical Resistance of O-Ring Material
- •1.4.3 O-Ring Sizes
- •2 Measurement
- •2.1 Measurement: The Basics
- •2.1.1 Uniformity, Reliability, and Accuracy
- •2.1.2 History of the Metric System
- •2.1.3 The Base Units
- •2.1.4 The Use of Prefixes in the Metric System
- •2.1.5 Measurement Rules
- •2.2 Length
- •2.2.1 The Ruler
- •2.2.2 How to Measure Length
- •2.2.3 The Caliper
- •2.2.4 The Micrometer
- •2.3 Volume
- •2.3.1 The Concepts of Volume Measurement
- •2.3.2 Background of Volume Standards
- •2.3.4 Materials of Volumetric Construction #1 Plastic
- •2.3.5 Materials of Volumetric Construction #2 Glass
- •2.3.6 Reading Volumetric Ware
- •2.3.7 General Practices of Volumetric Ware Use
- •2.3.8 Calibrations, Calibration, and Accuracy
- •2.3.9 Correcting Volumetric Readings
- •2.3.10 Volumetric Flasks
- •2.3.11 Graduated Cylinders
- •2.3.12 Pipettes
- •2.3.13 Burettes
- •2.3.14 Types of Burettes
- •2.3.15 Care and Use of Burettes
- •2.4 Weight and Mass
- •2.4.1 Tools for Weighing
- •2.4.2 Weight Versus Mass Versus Density
- •2.4.3 Air Buoyancy
- •2.4.5 Balance Location
- •2.4.6 Balance Reading
- •2.4.7 The Spring Balance
- •2.4.8 The Lever Arm Balance
- •2.4.9 Beam Balances
- •2.4.10 Analytical Balances
- •2.4.11 The Top-Loading Balance
- •2.4.12 Balance Verification
- •2.4.13 Calibration Weights
- •2.5 Temperature
- •2.5.1 TheNature of Temperature Measurement
- •2.5.2 The Physics of Temperature-Taking
- •2.5.3 Expansion-Based Thermometers
- •2.5.4 Linear Expansion Thermometers
- •2.5.5 Volumetric Expansion Thermometers
- •2.5.7 Thermometer Calibration
- •2.5.8 Thermometer Lag
- •2.5.9 Air Bubbles in Liquid Columns
- •2.5.10 Pressure Expansion Thermometers
- •2.5.11 Thermocouples
- •2.5.12 Resistance Thermometers
- •3.1 Joints and Connections
- •3.1.1 Standard Taper Joints
- •3.1.2 Ball-and-Socket Joints
- •3.1.3 The O-Ring Joint
- •3.1.4 Hybrids and Alternative Joints
- •3.1.5 Special Connectors
- •3.2 Stopcocks and Valves
- •3.2.1 Glass Stopcocks
- •3.2.2 Teflon Stopcocks
- •3.2.3 Rotary Valves
- •3.2.4 Stopcock Design Variations
- •3.3.1 Storage and Use of Stopcocks and Joints
- •3.3.2 Preparation for Use
- •3.3.3 Types of Greases
- •3.3.4 The Teflon Sleeve
- •3.3.5 Applying Grease to Stopcocks and Joints
- •3.3.6 Preventing Glass Stopcocks and Joints from Sticking or Breaking on a Working System
- •3.3.7 Unsticking Joints and Stopcocks
- •3.3.8 Leaking Stopcocks and Joints
- •3.3.9 What to Do About Leaks in Stopcocks and Joints
- •3.3.10 General Tips
- •3.4 Glass Tubing
- •3.4.1 The Basics of Glass Tubing
- •3.4.2 Calculating the Inside Diameter (I.D.)
- •3.4.3 Sample Volume Calculations
- •4 Cleaning Glassware
- •4.1 The Clean Laboratory
- •4.1.1 Basic Cleaning Concepts
- •4.1.2 Safety
- •4.1.3 Removing Stopcock Grease
- •4.1.4 Soap and Water
- •4.1.5 Ultrasonic Cleaners
- •4.1.6 Organic Solvents
- •4.1.7 The Base Bath
- •4.1.8 Acids and Oxidizers
- •4.1.9 Chromic Acid
- •4.1.10 Hydrofluoric Acid
- •4.1.11 Extra Cleaning Tips
- •4.1.12 Additional Cleaning Problems and Solutions
- •4.1.13 Last Resort Cleaning Solutions
- •5 Compressed Gases
- •5.1 Compressed GasTanks
- •5.1.1 Types of Gases
- •5.1.2 The Dangers of Compressed Gas
- •5.1.3 CGA Fittings
- •5.1.4 Safety Aspects of Compressed Gas Tanks
- •5.1.5 Safety Practices Using Compressed Gases
- •5.1.6 In Case of Emergency
- •5.1.7 Gas Compatibility with Various Materials
- •5.2 The Regulator
- •5.2.1 The Parts of the Regulator
- •5.2.2 House Air Pressure System
- •5.2.4 How to Use Regulators Safely
- •5.2.6 How to Purchase a Regulator
- •6 High and Low Temperature
- •6.1 High Temperature
- •6.1.1 TheDynamics of Heat in the Lab
- •6.1.2 General Safety Precautions
- •6.1.3 Open Flames
- •6.1.4 Steam
- •6.1.5 Thermal Radiation
- •6.1.6 Transfer of Energy
- •6.1.7 Hot Air Guns
- •6.1.8 Electrical Resistance Heating
- •6.1.9 Alternatives to Heat
- •6.2 Low Temperature
- •6.2.1 TheDynamics of Cold in the Lab
- •6.2.2 Room Temperature Tap Water (=20°C)
- •6.2.8 Safety with Slush Baths
- •6.2.9 Containment of Cold Materials
- •6.2.10 Liquid (Cryogenic) Gas Tanks
- •7 Vacuum Systems
- •7.1 How to Destroy a Vacuum System
- •7.2.1 Preface
- •7.2.2 How to Use a Vacuum System
- •7.2.4 Pressure, Vacuum, and Force
- •7.2.5 Gases, Vapors, and the Gas Laws
- •7.2.6 Vapor Pressure
- •7.2.7 How to Make (and Maintain) a Vacuum
- •7.2.8 Gas Flow
- •7.2.9 Throughput and Pumping Speed
- •7.3 Pumps
- •7.3.1 The Purpose of Pumps
- •7.3.2 The Aspirator
- •7.3.3 Types and Features of Mechanical Pumps
- •7.3.4 Connection, Use, Maintenance, and Safety
- •7.3.5 Condensable Vapors
- •7.3.6 Traps for Pumps
- •7.3.7 Mechanical Pump Oils
- •7.3.8 The Various Mechanical Pump Oils
- •7.3.9 Storing Mechanical Pumps
- •7.3.11 Ultra-High Vacuum Levels Without Ultra-High
- •7.3.12 Diffusion Pumps
- •7.3.13 Attaching a Diffusion Pump to a Vacuum System
- •7.3.14 How to Use a Diffusion Pump
- •7.3.15 Diffusion Pump Limitations
- •7.3.17 Diffusion Pump Maintenance
- •7.3.18 Toepler Pumps
- •7.4 Traps
- •7.4.1 The Purpose and Functions of Traps
- •7.4.2 Types of Traps
- •7.4.3 Proper Use of Cold Traps
- •7.4.4 Maintenance of Cold Traps
- •7.4.5 Separation Traps
- •7.4.6 Liquid Traps
- •7.5 Vacuum Gauges
- •7.5.2 The Mechanical Gauge Family
- •7.5.4 The Liquid Gauge Family
- •7.5.5 The Manometer
- •7.5.6 The McLeod Gauge
- •7.5.7 How to Read a McLeod Gauge
- •7.5.8 Bringing a McLeod Gauge to Vacuum Conditions
- •7.5.10 The Tipping McLeod Gauge
- •7.5.11 Condensable Vapors and the McLeod Gauge
- •7.5.12 Mercury Contamination from McLeod Gauges
- •7.5.13 Cleaning a McLeod Gauge
- •7.5.14 Thermocouple and Pirani Gauges
- •7.5.15 The Pirani Gauge
- •7.5.16 Cleaning Pirani Gauges
- •7.5.17 The Thermocouple Gauge
- •7.5.18 Cleaning Thermocouple Gauges
- •7.5.19 The lonization Gauge Family
- •7.5.20 The Hot-Cathode Ion Gauge
- •7.5.21 Cleaning Hot-Cathode Ion Gauges
- •7.5.24 The Momentum Transfer Gauge (MTG)
- •7.6 Leak Detection and Location
- •7.6.1 AllAbout Leaks
- •7.6.3 False Leaks
- •7.6.4 Real Leaks
- •7.6.5 Isolation to Find Leaks
- •7.6.6 Probe Gases and Liquids
- •7.6.7 The Tesla Coil
- •7.6.8 Soap Bubbles
- •7.6.9 Pirani or Thermocouple Gauges
- •7.6.10 Helium Leak Detection
- •7.6.11 Helium Leak Detection Techniques
- •7.6.13 Repairing Leaks
- •7.7 More Vacuum System Information
- •7.7.1 The Designs of Things
- •8 The Gas-Oxygen Torch
- •8.1.2 How to Light a Gas-Oxygen Torch
- •8.1.3 How to Prevent a Premix Torch from Popping
- •8.2.2 How to Tip-Off a Sample
- •8.2.3 How to Fire-Polish the End of a Glass Tube
- •8.2.4 Brazing and Silver Soldering
- •Appendix
- •A.2 Suggestions for Glassware Requests
- •B.1 Introduction
- •B.2 Polyolefins
- •B.3 Engineering Resins
- •B.4 Fluorocarbons
- •B.5 Chemical Resistance Chart
- •C.1 Chapter 1
- •C.4 Chapter 4
- •C.5 Chapter 5 & Chapter 6
- •C.6 Chapter 7
- •C.7 Chapter 8
- •D.1 Laboratory Safety
- •D.2 Chemical Safety
- •D.3 Chapter 1
- •D.4 Chapter 2
- •D.5 Chapter 3
- •D.6 Chapter 4
- •D.7 Chapter 5 and the Second Half of Chapter 6
- •D.8 Chapter 7
- •D.9 Chapter 8
- •Index
|
|
|
Contents |
xi |
|
6.2.5 |
Dry Ice (Frozen Carbon Dioxide) (-78'C) |
303 |
|
|
6.2.6 |
Liquid Nitrogen (-195.8°C) |
303 |
|
|
6.2.7 |
Slush Baths (+13° to -160°C) |
304 |
|
|
6.2.8 |
Safety with Slush Baths |
306 |
|
|
6.2.9 |
Containment of Cold Materials |
309 |
|
|
6.2.10 |
Liquid (Cryogenic) Gas Tanks |
313 |
|
References |
|
|
318 |
|
7 Vacuum Systems |
|
321 |
||
7.1 |
How to Destroy a Vacuum System |
321 |
||
7.2 |
An Overview of Vacuum Science and Technology |
322 |
||
|
7.2.1 |
Preface |
|
322 |
|
7.2.2 |
How to Use a Vacuum System |
325 |
|
|
7.2.3 |
The History of Vacuum Equipment |
325 |
|
|
7.2.4 |
Pressure, Vacuum, and Force |
328 |
|
|
7.2.5 Gases, Vapors, and the Gas Laws |
329 |
||
|
7.2.6 |
Vapor Pressure |
332 |
|
|
7.2.7 |
How to Make (and Maintain) a Vacuum |
333 |
|
|
7.2.8 |
Gas Flow |
|
334 |
|
7.2.9 |
Throughput and Pumping Speed |
338 |
|
7.3 |
Pumps |
|
|
340 |
|
7.3.1 |
The Purpose of Pumps |
340 |
|
|
7.3.2 |
The Aspirator |
341 |
|
|
7.3.3 |
Types and Features of Mechanical Pumps |
343 |
|
|
7.3.4 |
Connection, Use, Maintenance, and Safety |
349 |
|
|
7.3.5 |
Condensable Vapors |
354 |
|
|
7.3.6 |
Traps for Pumps |
356 |
|
|
7.3.7 |
Mechanical Pump Oils |
358 |
|
|
7.3.8 |
The Various Mechanical Pump Oils |
360 |
|
|
7.3.9 |
Storing Mechanical Pumps |
362 |
|
|
7.3.10 |
The Limitations of Mechanical Pumps and the Demands |
|
|
|
|
of High-Vacuum Pumps |
363 |
|
|
7.3.11 |
Ultrahigh-Vacuum Levels Without Ultrahigh-Vacuum Pumps |
364 |
|
|
7.3.12 |
Diffusion |
Pumps |
365 |
|
7.3.13 |
Attaching a Diffusion Pump to a Vacuum System |
370 |
|
|
7.3.14 |
How to Use a Diffusion Pump |
372 |
|
|
7 3.15 |
Diffusion |
Pump Limitations |
377 |
|
7.3.16 |
Diffusion |
Pump Oils |
378 |
|
7.3.17 |
Diffusion |
Pump Maintenance |
380 |
|
7.3.18 |
Toepler Pumps |
384 |
|
7.4 |
Traps |
|
|
386 |
|
7.4.1 |
The Purpose and Functions of Traps |
386 |
|
|
7.4.2 |
Types of Traps |
388 |
|
|
7.4.3 Proper Use of Cold Traps |
391 |
||
|
7.4.4 |
Maintenance of Cold Traps |
396 |
|
|
7.4.5 |
Separation Traps |
399 |
|
|
7.4.6 |
Liquid Traps |
401 |
xii |
Contents |
|
|
7.5 |
Vacuum Gauges |
402 |
|
|
7.5.1 |
The Purposes (and Limitations) of Vacuum Gauges |
402 |
|
7.5.2 |
The Mechanical Gauge Family |
404 |
|
7.5.3 |
Cleaning a Mechanical Gauge |
405 |
|
7.5.4 |
The Liquid Gauge Family |
406 |
|
7.5.5 |
The Manometer |
407 |
|
7.5.6 |
The McLeod Gauge |
409 |
|
7.5.7 |
How to Read a McLeod Gauge |
411 |
|
7.5.8 |
Bringing a McLeod Gauge to Vacuum Conditions |
413 |
|
7.5.9 |
Returning a McLeod Gauge to Atmospheric Conditions |
414 |
|
7.5.10 |
The Tipping McLeod Gauge |
414 |
|
7.5.11 |
Condensable Vapors and the McLeod Gauge |
416 |
|
7.5.12 |
Mercury Contamination from McLeod Gauges |
416 |
|
7.5.13 |
Cleaning a McLeod Gauge |
417 |
|
7.5.14 |
Thermocouple and Pirani Gauges |
419 |
|
7.5.15 |
The Pirani Gauge |
420 |
|
7.5.16 |
Cleaning Pirani Gauges |
421 |
|
7.5.17 |
The Thermocouple Gauge |
422 |
|
7.5.18 |
Cleaning Thermocouple Gauges |
423 |
|
7.5.19 |
The Ionization Gauge Family |
423 |
|
7.5.20 |
The Hot-Cathode Ion Gauge |
424 |
|
7.5.21 |
Cleaning Hot-Cathode Ion Gauges |
428 |
|
7.5.22 |
The Cold-Cathode Ion Gauge |
429 |
|
7.5.23 |
Cleaning Cold-Cathode Ion Gauges |
430 |
|
7.5.24 |
The Momentum Transfer Gauge (MTG) |
430 |
7.6 |
Leak Detection and Location |
431 |
|
|
7.6.1 |
All About Leaks |
431 |
|
7.6.2 |
Is Poor Vacuum a Leak or a Poor Vacuum? |
433 |
|
7.6.3 |
False Leaks |
433 |
|
7.6.4 |
Real Leaks |
435 |
|
7.6.5 |
Isolation to Find Leaks |
442 |
|
7.6.6 |
Probe Gases and Liquids |
444 |
|
7.6.7 |
The Tesla Coil |
446 |
|
7.6.8 |
Soap Bubbles |
451 |
|
7.6.9 |
Pirani or Thermocouple Gauges |
452 |
|
7.6.10 |
Helium Leak Detection |
454 |
|
7.6.11 |
Helium Leak Detection Techniques |
457 |
|
7.6.12 |
General Tips and Tricks of Helium Leak Detection |
459 |
|
7.6.13 |
Repairing Leaks |
466 |
7.7 |
More Vacuum System Information |
467 |
|
|
7.7.1 |
The Designs of Things |
467 |
References |
|
472 |
|
8 The Gas-Oxygen Torch |
477 |
||
8.1 |
The Dynamics of the Gas-Oxygen Torch |
'477 |
|
|
8.1.1 |
Types of Gas-Oxygen Torches |
477 |
|
|
Contents |
xiii |
8.1.2 |
How to Light a Gas-Oxygen Torch |
480 |
|
8.1.3 |
How to Prevent a Premix Torch from Popping |
481 |
|
8.2 Using the Gas-Oxygen Torch |
482 |
||
8.2.1 Uses for the Gas-Oxygen Torch in the Lab |
482 |
||
8.2.2 |
How to Tip-Off a Sample |
483 |
|
8.2.3 |
How to Fire-Polish the End of a Glass Tube |
487 |
|
8.2.4 |
Brazing and Silver Soldering |
488 |
|
APPENDIX |
|
|
|
Appendix A Preparing Drawings for a Technician |
489 |
||
|
A. 1 |
The Problems with Requests to Glass Shops |
489 |
|
A.2 Suggestions for Glassware Requests |
490 |
|
Appendix B |
Polymer Resistance |
493 |
|
|
B.I |
Introduction |
493 |
|
B.2 |
Polyolefins |
493 |
|
B.3 |
Engineering Resins |
495 |
|
B.4 |
Fluorocarbons |
496 |
|
B.5 |
Chemical Resistance Chart |
497 |
|
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||
Appendix C |
Manufacturers |
504 |
|
|
|||
Appendix D |
Recommended Reading |
511 |
|
|
|||
Index |
|
|
517 |
|
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|