- •Contents
- •Foreword
- •Preface
- •1 Materials in the Lab
- •2 Measurement
- •3 Joints, Stopcocks, and Glass Tubing
- •4 Cleaning Glassware
- •5 Compressed Gases
- •6 High and Low Temperature
- •7 Vacuum Systems
- •8 The Gas-Oxygen Torch
- •APPENDIX
- •Appendix A Preparing Drawings for a Technician
- •Index
- •Foreword
- •Preface
- •For the Second Edition
- •Please note:
- •1 Materials in the Lab
- •1.1 Glass
- •1.1.1 Introduction
- •1.1.2 Structural Properties of Glass
- •1.1.3 Phase Separation
- •1.1.4 Devitrification
- •1.1.5 Different Types of Glass Used in the Lab
- •1.1.6 Grading Glass and Graded Seals
- •1.1.7 Separating Glass by Type
- •1.1.9 Stress in Glass
- •1.1.11 Tempered Glass
- •1.1.13 Limiting Broken Glass in the Lab
- •1.1.14 Storing Glass
- •1.1.15 Marking Glass
- •1.1.16 Consumer's Guide to Purchasing Laboratory Glassware
- •1.2 Flexible Tubing
- •1.2.1 Introduction
- •1.2.2 Physical Properties of Flexible Tubing
- •1.3 Corks, Rubber Stoppers, and Enclosures
- •1.3.1 Corks
- •1.3.2 Rubber Stoppers
- •1.3.3 Preholed Stoppers
- •1.3.4 Inserting Glass Tubing into Stoppers
- •1.3.5 Removing Glass from Stoppers and Flexible Tubing
- •1.3.6 Film Enclosures
- •1.4 O-Rings
- •1.4.2 Chemical Resistance of O-Ring Material
- •1.4.3 O-Ring Sizes
- •2 Measurement
- •2.1 Measurement: The Basics
- •2.1.1 Uniformity, Reliability, and Accuracy
- •2.1.2 History of the Metric System
- •2.1.3 The Base Units
- •2.1.4 The Use of Prefixes in the Metric System
- •2.1.5 Measurement Rules
- •2.2 Length
- •2.2.1 The Ruler
- •2.2.2 How to Measure Length
- •2.2.3 The Caliper
- •2.2.4 The Micrometer
- •2.3 Volume
- •2.3.1 The Concepts of Volume Measurement
- •2.3.2 Background of Volume Standards
- •2.3.4 Materials of Volumetric Construction #1 Plastic
- •2.3.5 Materials of Volumetric Construction #2 Glass
- •2.3.6 Reading Volumetric Ware
- •2.3.7 General Practices of Volumetric Ware Use
- •2.3.8 Calibrations, Calibration, and Accuracy
- •2.3.9 Correcting Volumetric Readings
- •2.3.10 Volumetric Flasks
- •2.3.11 Graduated Cylinders
- •2.3.12 Pipettes
- •2.3.13 Burettes
- •2.3.14 Types of Burettes
- •2.3.15 Care and Use of Burettes
- •2.4 Weight and Mass
- •2.4.1 Tools for Weighing
- •2.4.2 Weight Versus Mass Versus Density
- •2.4.3 Air Buoyancy
- •2.4.5 Balance Location
- •2.4.6 Balance Reading
- •2.4.7 The Spring Balance
- •2.4.8 The Lever Arm Balance
- •2.4.9 Beam Balances
- •2.4.10 Analytical Balances
- •2.4.11 The Top-Loading Balance
- •2.4.12 Balance Verification
- •2.4.13 Calibration Weights
- •2.5 Temperature
- •2.5.1 TheNature of Temperature Measurement
- •2.5.2 The Physics of Temperature-Taking
- •2.5.3 Expansion-Based Thermometers
- •2.5.4 Linear Expansion Thermometers
- •2.5.5 Volumetric Expansion Thermometers
- •2.5.7 Thermometer Calibration
- •2.5.8 Thermometer Lag
- •2.5.9 Air Bubbles in Liquid Columns
- •2.5.10 Pressure Expansion Thermometers
- •2.5.11 Thermocouples
- •2.5.12 Resistance Thermometers
- •3.1 Joints and Connections
- •3.1.1 Standard Taper Joints
- •3.1.2 Ball-and-Socket Joints
- •3.1.3 The O-Ring Joint
- •3.1.4 Hybrids and Alternative Joints
- •3.1.5 Special Connectors
- •3.2 Stopcocks and Valves
- •3.2.1 Glass Stopcocks
- •3.2.2 Teflon Stopcocks
- •3.2.3 Rotary Valves
- •3.2.4 Stopcock Design Variations
- •3.3.1 Storage and Use of Stopcocks and Joints
- •3.3.2 Preparation for Use
- •3.3.3 Types of Greases
- •3.3.4 The Teflon Sleeve
- •3.3.5 Applying Grease to Stopcocks and Joints
- •3.3.6 Preventing Glass Stopcocks and Joints from Sticking or Breaking on a Working System
- •3.3.7 Unsticking Joints and Stopcocks
- •3.3.8 Leaking Stopcocks and Joints
- •3.3.9 What to Do About Leaks in Stopcocks and Joints
- •3.3.10 General Tips
- •3.4 Glass Tubing
- •3.4.1 The Basics of Glass Tubing
- •3.4.2 Calculating the Inside Diameter (I.D.)
- •3.4.3 Sample Volume Calculations
- •4 Cleaning Glassware
- •4.1 The Clean Laboratory
- •4.1.1 Basic Cleaning Concepts
- •4.1.2 Safety
- •4.1.3 Removing Stopcock Grease
- •4.1.4 Soap and Water
- •4.1.5 Ultrasonic Cleaners
- •4.1.6 Organic Solvents
- •4.1.7 The Base Bath
- •4.1.8 Acids and Oxidizers
- •4.1.9 Chromic Acid
- •4.1.10 Hydrofluoric Acid
- •4.1.11 Extra Cleaning Tips
- •4.1.12 Additional Cleaning Problems and Solutions
- •4.1.13 Last Resort Cleaning Solutions
- •5 Compressed Gases
- •5.1 Compressed GasTanks
- •5.1.1 Types of Gases
- •5.1.2 The Dangers of Compressed Gas
- •5.1.3 CGA Fittings
- •5.1.4 Safety Aspects of Compressed Gas Tanks
- •5.1.5 Safety Practices Using Compressed Gases
- •5.1.6 In Case of Emergency
- •5.1.7 Gas Compatibility with Various Materials
- •5.2 The Regulator
- •5.2.1 The Parts of the Regulator
- •5.2.2 House Air Pressure System
- •5.2.4 How to Use Regulators Safely
- •5.2.6 How to Purchase a Regulator
- •6 High and Low Temperature
- •6.1 High Temperature
- •6.1.1 TheDynamics of Heat in the Lab
- •6.1.2 General Safety Precautions
- •6.1.3 Open Flames
- •6.1.4 Steam
- •6.1.5 Thermal Radiation
- •6.1.6 Transfer of Energy
- •6.1.7 Hot Air Guns
- •6.1.8 Electrical Resistance Heating
- •6.1.9 Alternatives to Heat
- •6.2 Low Temperature
- •6.2.1 TheDynamics of Cold in the Lab
- •6.2.2 Room Temperature Tap Water (=20°C)
- •6.2.8 Safety with Slush Baths
- •6.2.9 Containment of Cold Materials
- •6.2.10 Liquid (Cryogenic) Gas Tanks
- •7 Vacuum Systems
- •7.1 How to Destroy a Vacuum System
- •7.2.1 Preface
- •7.2.2 How to Use a Vacuum System
- •7.2.4 Pressure, Vacuum, and Force
- •7.2.5 Gases, Vapors, and the Gas Laws
- •7.2.6 Vapor Pressure
- •7.2.7 How to Make (and Maintain) a Vacuum
- •7.2.8 Gas Flow
- •7.2.9 Throughput and Pumping Speed
- •7.3 Pumps
- •7.3.1 The Purpose of Pumps
- •7.3.2 The Aspirator
- •7.3.3 Types and Features of Mechanical Pumps
- •7.3.4 Connection, Use, Maintenance, and Safety
- •7.3.5 Condensable Vapors
- •7.3.6 Traps for Pumps
- •7.3.7 Mechanical Pump Oils
- •7.3.8 The Various Mechanical Pump Oils
- •7.3.9 Storing Mechanical Pumps
- •7.3.11 Ultra-High Vacuum Levels Without Ultra-High
- •7.3.12 Diffusion Pumps
- •7.3.13 Attaching a Diffusion Pump to a Vacuum System
- •7.3.14 How to Use a Diffusion Pump
- •7.3.15 Diffusion Pump Limitations
- •7.3.17 Diffusion Pump Maintenance
- •7.3.18 Toepler Pumps
- •7.4 Traps
- •7.4.1 The Purpose and Functions of Traps
- •7.4.2 Types of Traps
- •7.4.3 Proper Use of Cold Traps
- •7.4.4 Maintenance of Cold Traps
- •7.4.5 Separation Traps
- •7.4.6 Liquid Traps
- •7.5 Vacuum Gauges
- •7.5.2 The Mechanical Gauge Family
- •7.5.4 The Liquid Gauge Family
- •7.5.5 The Manometer
- •7.5.6 The McLeod Gauge
- •7.5.7 How to Read a McLeod Gauge
- •7.5.8 Bringing a McLeod Gauge to Vacuum Conditions
- •7.5.10 The Tipping McLeod Gauge
- •7.5.11 Condensable Vapors and the McLeod Gauge
- •7.5.12 Mercury Contamination from McLeod Gauges
- •7.5.13 Cleaning a McLeod Gauge
- •7.5.14 Thermocouple and Pirani Gauges
- •7.5.15 The Pirani Gauge
- •7.5.16 Cleaning Pirani Gauges
- •7.5.17 The Thermocouple Gauge
- •7.5.18 Cleaning Thermocouple Gauges
- •7.5.19 The lonization Gauge Family
- •7.5.20 The Hot-Cathode Ion Gauge
- •7.5.21 Cleaning Hot-Cathode Ion Gauges
- •7.5.24 The Momentum Transfer Gauge (MTG)
- •7.6 Leak Detection and Location
- •7.6.1 AllAbout Leaks
- •7.6.3 False Leaks
- •7.6.4 Real Leaks
- •7.6.5 Isolation to Find Leaks
- •7.6.6 Probe Gases and Liquids
- •7.6.7 The Tesla Coil
- •7.6.8 Soap Bubbles
- •7.6.9 Pirani or Thermocouple Gauges
- •7.6.10 Helium Leak Detection
- •7.6.11 Helium Leak Detection Techniques
- •7.6.13 Repairing Leaks
- •7.7 More Vacuum System Information
- •7.7.1 The Designs of Things
- •8 The Gas-Oxygen Torch
- •8.1.2 How to Light a Gas-Oxygen Torch
- •8.1.3 How to Prevent a Premix Torch from Popping
- •8.2.2 How to Tip-Off a Sample
- •8.2.3 How to Fire-Polish the End of a Glass Tube
- •8.2.4 Brazing and Silver Soldering
- •Appendix
- •A.2 Suggestions for Glassware Requests
- •B.1 Introduction
- •B.2 Polyolefins
- •B.3 Engineering Resins
- •B.4 Fluorocarbons
- •B.5 Chemical Resistance Chart
- •C.1 Chapter 1
- •C.4 Chapter 4
- •C.5 Chapter 5 & Chapter 6
- •C.6 Chapter 7
- •C.7 Chapter 8
- •D.1 Laboratory Safety
- •D.2 Chemical Safety
- •D.3 Chapter 1
- •D.4 Chapter 2
- •D.5 Chapter 3
- •D.6 Chapter 4
- •D.7 Chapter 5 and the Second Half of Chapter 6
- •D.8 Chapter 7
- •D.9 Chapter 8
- •Index
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to be a limit on the number of data collected because too much data wastes time and money. Collect a statistically viable amount of data, but be guided by common sense.
8. Keep your instruments and equipment clean. Filth cannot only chemically affect the materials of your experiment, it can also affect the operation of your measuring equipment. Therefore, just as your experimental equipment must be kept clean, it is equally important that your analysis and recording equipment also be kept clean. For example, if the mercury in a McLeod gauge or manometer is dirty, the manometer or McLeod gauge will not provide accurate readings. Similarly, if pH electrodes are not stored in a proper, standard solution, they will not provide accurate readings. Even fingerprints on objects used for weighing can affect the final weight. You are not likely to produce results worthy of note (let alone reproducible results) if your equipment is so filthy that the mess is obscuring or affecting your readings.
2.2 Length
2.2.1 The Ruler
It is appropriate that the object used to measure length is called a ruler. The dictionary's definition of a ruler is "a person who rules by authority."5 It therefore makes sense that the final arbiter of an object's length should be known as a ruler.
In the laboratory, the ruler is the meter stick. The meter stick may have inch measurements on one side (1 meter = 39 3/g inches), but a yardstick, or any ruler of 6, 12, or 18 inches has limited value in the laboratory unless it also has metric measurements in addition to English measurements.
2.2.2 How to Measure Length
Because measurements using a meter stick are straightforward, no explanation is provided. There are, however, two possible complications when using a meter stick. One problem is reading beyond the limits of the measurement device, and the other is parallax (see Fig. 2.1, Fig. 2.2, and Fig. 2.3).
Meter sticks have major limitations in that they can only measure flat objects. For example, it is impossible to accurately measure the outside diameter of a round-bottom flask, the inside diameter of an Erlenmeyer flask neck, or the depth of a test tube with a meter stick. Fortunately, there are various devices and tech-
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The ends of a pair of dividers can be inserted into an object to obtain an internal measurement. The dividers are then removed and laid on a meter stick to obtain the measurement.
Once depth is established with a depth gauge, measurement can be read directly, or the device is removed and laid onto a meter stick to determine depth measurement.
Fig. 2.4 How to measure the inside diameter and length of an object.
niques that can be used with the meter stick. The three limitations just mentioned can be resolved with the aid of other tools, as shown in Fig. 2.5 and Fig. 2.4.
Aside from meter sticks, there are other instruments used for linear measurement such as the caliper and micrometer. Their designs and mechanisms for use are very different, but both meet specific needs and have specific capabilities.
2.2.3 The Caliper
Although the caliper is not the most commonly used measuring device used by the machining industry (the micrometer has that award), it has still tends to be limited by American industries resistance against metrics. Thus, finding a good-quality caliper with metric units may take some looking. Fortunately, the inexpensive metal calipers (with both English and metric measurements) found in a hardware store are fine for ±0.2-mm accuracy. The plastic calipers also found in hardware stores are not recommended for anything.
la) |
(b) |
A right-angle triangle pressed against a round surface that is up against another right-angled surface will provide a linear surface for a meter stick to make a measurement.
A pair of dividers can be placed on the outside edge of a round surface. The dividers can then be placed on a meter stick for diameter measurement.
Fig. 2.5 How to measure the outside diameter of rounded objects.
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Slide piece
(with index scale)
Outside
Fig. 2.6 The caliper and its three measurement capabilities
A good-quality caliper can provide an accurate measurement of up to ± 0.05 mm (+ 0.002 in.). For more accurate measurements [± 0.0003 mm (± 0.0001 in.)], a micrometer is used. The micrometer is discussed in Sec. 2.2.4.
The caliper has one moving part, called the slide piece, with three extensions. The extensions of the slide piece are machined so that they can make an inside, outside, or depth measurement (see Fig. 2.6). To achieve greater precision, all calipers include vernier calibration markings on their slide piece. The vernier calibration markings allow measurements one decade greater than the markings on the caliper. The length of the vernier's 10 units on the side piece are only nine units of the ruler markings on the body of the caliper (see Fig. 2.7). Fortunately, you do not need to know the geometry or mathematics of how a vernier system works to use one.
If the smallest unit shown on the calipers is mm, then each of these represents one mm.
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 0
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This scale represents the measurements
on the body of the caliper.
This scale represents the Index on the Slide Piece.
The first line on the lower scale is called
the index line.
Each one of the lower units is one-tenth smaller than the width of a unit on the body of the caliper.
Fig. 2.7 This representation of the marks on a caliper body and slide piece shows that 10 units on the slide piece are as long as 9 units on the caliper.
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The distance "X" is determined where the "index" line touches the upper scale (4.4) PLUS the number of the unit on the slide piece that best alligns with a line on the main scale (the 6th line) which provides the hundredth place measurement (0.06). Therefore "X" is 4.46 caliper units.
Fig. 2.8 How to read a vernier caliper.
This representation of the marks on a caliper body and slide piece shows that 10 units on the slide piece are as long as 9 units on the body of the caliper. A measurement reading on a caliper is made in two parts: the main unit and the tenth unit are made on the body of the caliper. The hundredth part is read on the slide piece. For example, to read the distance "X" in Fig. 2.8, first read the units to the left of the index line on the body's ruler. (The index line is after the 4.4 unit line.) Second, continue the reading to the 100th place by noting where the measurement lines of the slide piece best align with the measurement lines of the body. In this example, they align on the 6th unit of the slide piece. Therefore the 100th place is 0.06, and the total measurement of X is 4.46 units.
A dial caliper (see Fig. 2.9) is easier to read than a vernier caliper, but this ease comes at a price. An acceptable vernier caliper can be purchased for $30 - $50, and it can be found with metric and English measurements on the same tool. A good-quality dial caliper may cost between $75 and $150, and it shows only metric or English measurements. On the dial caliper, the 10th place is read on the numbers of the dial itself, and the 100th place is read on the lines between the numbers.
Fig. 2.9 The dial caliper.