- •Contents
- •Foreword
- •Preface
- •1 Materials in the Lab
- •2 Measurement
- •3 Joints, Stopcocks, and Glass Tubing
- •4 Cleaning Glassware
- •5 Compressed Gases
- •6 High and Low Temperature
- •7 Vacuum Systems
- •8 The Gas-Oxygen Torch
- •APPENDIX
- •Appendix A Preparing Drawings for a Technician
- •Index
- •Foreword
- •Preface
- •For the Second Edition
- •Please note:
- •1 Materials in the Lab
- •1.1 Glass
- •1.1.1 Introduction
- •1.1.2 Structural Properties of Glass
- •1.1.3 Phase Separation
- •1.1.4 Devitrification
- •1.1.5 Different Types of Glass Used in the Lab
- •1.1.6 Grading Glass and Graded Seals
- •1.1.7 Separating Glass by Type
- •1.1.9 Stress in Glass
- •1.1.11 Tempered Glass
- •1.1.13 Limiting Broken Glass in the Lab
- •1.1.14 Storing Glass
- •1.1.15 Marking Glass
- •1.1.16 Consumer's Guide to Purchasing Laboratory Glassware
- •1.2 Flexible Tubing
- •1.2.1 Introduction
- •1.2.2 Physical Properties of Flexible Tubing
- •1.3 Corks, Rubber Stoppers, and Enclosures
- •1.3.1 Corks
- •1.3.2 Rubber Stoppers
- •1.3.3 Preholed Stoppers
- •1.3.4 Inserting Glass Tubing into Stoppers
- •1.3.5 Removing Glass from Stoppers and Flexible Tubing
- •1.3.6 Film Enclosures
- •1.4 O-Rings
- •1.4.2 Chemical Resistance of O-Ring Material
- •1.4.3 O-Ring Sizes
- •2 Measurement
- •2.1 Measurement: The Basics
- •2.1.1 Uniformity, Reliability, and Accuracy
- •2.1.2 History of the Metric System
- •2.1.3 The Base Units
- •2.1.4 The Use of Prefixes in the Metric System
- •2.1.5 Measurement Rules
- •2.2 Length
- •2.2.1 The Ruler
- •2.2.2 How to Measure Length
- •2.2.3 The Caliper
- •2.2.4 The Micrometer
- •2.3 Volume
- •2.3.1 The Concepts of Volume Measurement
- •2.3.2 Background of Volume Standards
- •2.3.4 Materials of Volumetric Construction #1 Plastic
- •2.3.5 Materials of Volumetric Construction #2 Glass
- •2.3.6 Reading Volumetric Ware
- •2.3.7 General Practices of Volumetric Ware Use
- •2.3.8 Calibrations, Calibration, and Accuracy
- •2.3.9 Correcting Volumetric Readings
- •2.3.10 Volumetric Flasks
- •2.3.11 Graduated Cylinders
- •2.3.12 Pipettes
- •2.3.13 Burettes
- •2.3.14 Types of Burettes
- •2.3.15 Care and Use of Burettes
- •2.4 Weight and Mass
- •2.4.1 Tools for Weighing
- •2.4.2 Weight Versus Mass Versus Density
- •2.4.3 Air Buoyancy
- •2.4.5 Balance Location
- •2.4.6 Balance Reading
- •2.4.7 The Spring Balance
- •2.4.8 The Lever Arm Balance
- •2.4.9 Beam Balances
- •2.4.10 Analytical Balances
- •2.4.11 The Top-Loading Balance
- •2.4.12 Balance Verification
- •2.4.13 Calibration Weights
- •2.5 Temperature
- •2.5.1 TheNature of Temperature Measurement
- •2.5.2 The Physics of Temperature-Taking
- •2.5.3 Expansion-Based Thermometers
- •2.5.4 Linear Expansion Thermometers
- •2.5.5 Volumetric Expansion Thermometers
- •2.5.7 Thermometer Calibration
- •2.5.8 Thermometer Lag
- •2.5.9 Air Bubbles in Liquid Columns
- •2.5.10 Pressure Expansion Thermometers
- •2.5.11 Thermocouples
- •2.5.12 Resistance Thermometers
- •3.1 Joints and Connections
- •3.1.1 Standard Taper Joints
- •3.1.2 Ball-and-Socket Joints
- •3.1.3 The O-Ring Joint
- •3.1.4 Hybrids and Alternative Joints
- •3.1.5 Special Connectors
- •3.2 Stopcocks and Valves
- •3.2.1 Glass Stopcocks
- •3.2.2 Teflon Stopcocks
- •3.2.3 Rotary Valves
- •3.2.4 Stopcock Design Variations
- •3.3.1 Storage and Use of Stopcocks and Joints
- •3.3.2 Preparation for Use
- •3.3.3 Types of Greases
- •3.3.4 The Teflon Sleeve
- •3.3.5 Applying Grease to Stopcocks and Joints
- •3.3.6 Preventing Glass Stopcocks and Joints from Sticking or Breaking on a Working System
- •3.3.7 Unsticking Joints and Stopcocks
- •3.3.8 Leaking Stopcocks and Joints
- •3.3.9 What to Do About Leaks in Stopcocks and Joints
- •3.3.10 General Tips
- •3.4 Glass Tubing
- •3.4.1 The Basics of Glass Tubing
- •3.4.2 Calculating the Inside Diameter (I.D.)
- •3.4.3 Sample Volume Calculations
- •4 Cleaning Glassware
- •4.1 The Clean Laboratory
- •4.1.1 Basic Cleaning Concepts
- •4.1.2 Safety
- •4.1.3 Removing Stopcock Grease
- •4.1.4 Soap and Water
- •4.1.5 Ultrasonic Cleaners
- •4.1.6 Organic Solvents
- •4.1.7 The Base Bath
- •4.1.8 Acids and Oxidizers
- •4.1.9 Chromic Acid
- •4.1.10 Hydrofluoric Acid
- •4.1.11 Extra Cleaning Tips
- •4.1.12 Additional Cleaning Problems and Solutions
- •4.1.13 Last Resort Cleaning Solutions
- •5 Compressed Gases
- •5.1 Compressed GasTanks
- •5.1.1 Types of Gases
- •5.1.2 The Dangers of Compressed Gas
- •5.1.3 CGA Fittings
- •5.1.4 Safety Aspects of Compressed Gas Tanks
- •5.1.5 Safety Practices Using Compressed Gases
- •5.1.6 In Case of Emergency
- •5.1.7 Gas Compatibility with Various Materials
- •5.2 The Regulator
- •5.2.1 The Parts of the Regulator
- •5.2.2 House Air Pressure System
- •5.2.4 How to Use Regulators Safely
- •5.2.6 How to Purchase a Regulator
- •6 High and Low Temperature
- •6.1 High Temperature
- •6.1.1 TheDynamics of Heat in the Lab
- •6.1.2 General Safety Precautions
- •6.1.3 Open Flames
- •6.1.4 Steam
- •6.1.5 Thermal Radiation
- •6.1.6 Transfer of Energy
- •6.1.7 Hot Air Guns
- •6.1.8 Electrical Resistance Heating
- •6.1.9 Alternatives to Heat
- •6.2 Low Temperature
- •6.2.1 TheDynamics of Cold in the Lab
- •6.2.2 Room Temperature Tap Water (=20°C)
- •6.2.8 Safety with Slush Baths
- •6.2.9 Containment of Cold Materials
- •6.2.10 Liquid (Cryogenic) Gas Tanks
- •7 Vacuum Systems
- •7.1 How to Destroy a Vacuum System
- •7.2.1 Preface
- •7.2.2 How to Use a Vacuum System
- •7.2.4 Pressure, Vacuum, and Force
- •7.2.5 Gases, Vapors, and the Gas Laws
- •7.2.6 Vapor Pressure
- •7.2.7 How to Make (and Maintain) a Vacuum
- •7.2.8 Gas Flow
- •7.2.9 Throughput and Pumping Speed
- •7.3 Pumps
- •7.3.1 The Purpose of Pumps
- •7.3.2 The Aspirator
- •7.3.3 Types and Features of Mechanical Pumps
- •7.3.4 Connection, Use, Maintenance, and Safety
- •7.3.5 Condensable Vapors
- •7.3.6 Traps for Pumps
- •7.3.7 Mechanical Pump Oils
- •7.3.8 The Various Mechanical Pump Oils
- •7.3.9 Storing Mechanical Pumps
- •7.3.11 Ultra-High Vacuum Levels Without Ultra-High
- •7.3.12 Diffusion Pumps
- •7.3.13 Attaching a Diffusion Pump to a Vacuum System
- •7.3.14 How to Use a Diffusion Pump
- •7.3.15 Diffusion Pump Limitations
- •7.3.17 Diffusion Pump Maintenance
- •7.3.18 Toepler Pumps
- •7.4 Traps
- •7.4.1 The Purpose and Functions of Traps
- •7.4.2 Types of Traps
- •7.4.3 Proper Use of Cold Traps
- •7.4.4 Maintenance of Cold Traps
- •7.4.5 Separation Traps
- •7.4.6 Liquid Traps
- •7.5 Vacuum Gauges
- •7.5.2 The Mechanical Gauge Family
- •7.5.4 The Liquid Gauge Family
- •7.5.5 The Manometer
- •7.5.6 The McLeod Gauge
- •7.5.7 How to Read a McLeod Gauge
- •7.5.8 Bringing a McLeod Gauge to Vacuum Conditions
- •7.5.10 The Tipping McLeod Gauge
- •7.5.11 Condensable Vapors and the McLeod Gauge
- •7.5.12 Mercury Contamination from McLeod Gauges
- •7.5.13 Cleaning a McLeod Gauge
- •7.5.14 Thermocouple and Pirani Gauges
- •7.5.15 The Pirani Gauge
- •7.5.16 Cleaning Pirani Gauges
- •7.5.17 The Thermocouple Gauge
- •7.5.18 Cleaning Thermocouple Gauges
- •7.5.19 The lonization Gauge Family
- •7.5.20 The Hot-Cathode Ion Gauge
- •7.5.21 Cleaning Hot-Cathode Ion Gauges
- •7.5.24 The Momentum Transfer Gauge (MTG)
- •7.6 Leak Detection and Location
- •7.6.1 AllAbout Leaks
- •7.6.3 False Leaks
- •7.6.4 Real Leaks
- •7.6.5 Isolation to Find Leaks
- •7.6.6 Probe Gases and Liquids
- •7.6.7 The Tesla Coil
- •7.6.8 Soap Bubbles
- •7.6.9 Pirani or Thermocouple Gauges
- •7.6.10 Helium Leak Detection
- •7.6.11 Helium Leak Detection Techniques
- •7.6.13 Repairing Leaks
- •7.7 More Vacuum System Information
- •7.7.1 The Designs of Things
- •8 The Gas-Oxygen Torch
- •8.1.2 How to Light a Gas-Oxygen Torch
- •8.1.3 How to Prevent a Premix Torch from Popping
- •8.2.2 How to Tip-Off a Sample
- •8.2.3 How to Fire-Polish the End of a Glass Tube
- •8.2.4 Brazing and Silver Soldering
- •Appendix
- •A.2 Suggestions for Glassware Requests
- •B.1 Introduction
- •B.2 Polyolefins
- •B.3 Engineering Resins
- •B.4 Fluorocarbons
- •B.5 Chemical Resistance Chart
- •C.1 Chapter 1
- •C.4 Chapter 4
- •C.5 Chapter 5 & Chapter 6
- •C.6 Chapter 7
- •C.7 Chapter 8
- •D.1 Laboratory Safety
- •D.2 Chemical Safety
- •D.3 Chapter 1
- •D.4 Chapter 2
- •D.5 Chapter 3
- •D.6 Chapter 4
- •D.7 Chapter 5 and the Second Half of Chapter 6
- •D.8 Chapter 7
- •D.9 Chapter 8
- •Index
Low Temperature 6.2 |
313 |
Foam-insulated containers are adequate for some slush baths, but will require more effort to maintain the coolant. Foam-insulated containers should never be used for longor short-term storage of cryogenic liquids. They may be used for cryogenic liquid transport, but there will be significantly more loss of the liquid coolant (even in limited transport) than from a regular Dewar.
Beakers and Flasks. Beakers and flasks are the least effective containers for cryogenic materials because there is no insulation whatsoever. However, if the coolant is only water, ice, or a salt/ice mixture, not much insulation is required. There is little concern for rapid material loss with these coolant solutions because they are easy and inexpensive to replace. In addition, it is (usually) safe to pick up these containers with your bare hands. If any ice forms on the sides of a container, it is simple to use gloves or tongs to pick up the beaker or flask and prevent possible skin damage.
6.2.10 Liquid (Cryogenic) Gas Tanks
Nitrogen, argon, and oxygen can be stored in liquid form in cryogenic gas tanks. As can be seen at the left of Fig. 6.6, they are large containers (about four and one-half feet tall and 20 inches in diameter). These tanks are in fact highly reinforced double-walled Dewars and can maintain the various cryogenic gases in liquid states (at room temperature) with a minimum of bleed-off.
Liquid nitrogen is used almost exclusively as a coolant in the lab. Liquid argon and oxygen are not used as coolants, but they may be used in the lab or in industry when large quantities of these gases are required. The liquid form of the gas occupies much less space than the equivalent quantity of compressed gas. In addition, less time is lost in changing the equivalent number of tanks that would otherwise be required.
There are two major types of cryogenic tanks: one used primarily for liquid dispensing (see Fig. 6.6 and Fig. 6.7) and another used primarily for gas dispensing (see Fig. 6.6 and Fig. 6.10). Both are similar in size, both have rings of sheet metal around their tops to protect their valves from impact, and both have float devices on the top that indicate approximate liquid volume.
Both of the cryogenic tank designs have a tare (net) weight of =230-250 lb, depending on design and manufacturer. When filled with a gas, the tank's weight is considerably greater: With nitrogen its weight is >300 lb, with oxygen its weight is >400 lb, and with argon its weight is >500 lb.12 Unless you have the proper training and equipment, never attempt to move a cryogenic gas tank by yourself. Should one of these tanks be tipped over and rupture, the potential damages and injuries could be extensive.
The Liquid Dispensing Tank. As opposed to high-pressure tanks filled with a highly compressed gas, cryogenic gas tanks hold the liquid form of a gas and are insulated to maintain the cryogenic temperatures necessary to maintain the gas in its liquid state.
314 |
High and Low Temperature |
Tube to vent, pressure gauge, container bursting disk, and safety release valve
Level gauge float
Double wall insulated container
Pressure building coil
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Vaporizor |
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coil (to |
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use valve) |
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Liquid Dispersing |
Liquid fill and |
Gas Dispersing |
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Design |
Design |
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withdrawal tube |
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Fig. 6.6 The internal designs of liquid and liquid/gas dispersing cryogenic tanks. From Instruction Manual PLC-180A and PLC-180LP, Figs. 3 and 8, by MVE, Bloomington, MN 55425, reproduced with permission.
Although the liquid dispensing tank can provide gas, it is best suited for dispensing liquids. The tank develops a head* pressure of 20 to 30 psig, which is sufficient to dispense the liquid gas (like a seltzer bottle) at a reasonable flow rate. If you remove the gas (as opposed to the liquid) at too fast a rate, the head pressure drops sufficiently that the amount of discharge equals the rate of gas creation, and the pressure drops to zero.
As seen in Fig. 6.7, the liquid dispensing tank has a gas port, liquid port, and a third port with a pressure gauge. Normal pressures are around 20 to 30 lb/in.2. This pressure will change as liquid is dispensed or as the temperature conditions of the room change. Attached to the pressure gauge is a pressure release valve to prevent excess pressure buildup. Above a predetermined pressure, any excess pressure would pass out through the release valve with a loud, hissing sound. If this release occurs, do not become alarmed, because the safety valve is simply doing its job.
Each port on a cryogenic tank should have a small, metal tag identifying each valve as gas or liquid. Unfortunately, these tags are often broken off, leaving you with little idea of which port is which. Figure 6.7 shows one configuration that can be used for reference. However, not all manufacturers follow this pattern. If the
The "head" is the gas space within the container, above the liquid.
Low Temperature 6.2 |
315 |
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Float valve volume gauge |
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Protective ring |
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Valve handles |
Burst |
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disk |
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Ends are |
Relief |
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threaded for |
valve |
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proper gas, or |
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liquid, removal. |
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Gas port
Liquid port
TOP VIEW
(enlarged from the
SIDE VIEW |
side view) |
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Fig. 6.7 The liquid (cryogenic) gas tank for liquid dispensing.
tags are broken off, you have three ways of finding out which of the two ports will deliver gas or liquid, respectively;
1.Call the supplier of the tanks and ask which valve delivers gas and which delivers liquid.
2.See if there are any tanks elsewhere in your building of that type and/or design. Because it is likely that any tanks from the same supplier will be of the same type, it is a safe guess that the valve setup will be similar.
3.Open and close the valve quickly several times to see what comes out. Be sure that the area in front of the valve is free from materials that could be damaged by cryogenic temperatures. The first thing out of the liquid port will most likely be gas because it may take a moment or two for the liquid to arrive. Be sure you have adequate ventilation before doing this activity. Nitrogen and argon can displace air, leaving the user in an oxygen-poor environment. Do not use this technique with oxygen if there are any flames or sparks in the area.
The port in the middle (which may have a small metal clip hanging from it saying "Liquid") dispenses the liquid form of the gas within. To dispense the liquid into a Dewar, first attach a dispensing tube, which is available from your gas supplier. Place the opening of your Dewar over the end of the tube, and then slowly open the valve (see Fig. 6.8). Hissing and gurgling indicate that the liquid gas is pouring out the end of the tube. Always point the open end of the Dewar away from your face and other people when filling so that any splattering cryogenic liq-
316 |
High and Low Temperature |
uid will not fly into your face. You should wear safety glasses during this and any other operations with cryogenic fluids.
Some labs may have a separate room where liquid nitrogen tanks are stored. [Important: If you have such a room, be sure to leave the door open whenever transferring nitrogen into Dewars. The expansion of the nitrogen can easily leave a closed room oxygen-poor!] This tank setup might service one lab, a whole floor, or an entire building. To transport liquid nitrogen from a storage container to a lab and provide short-term (one day) storage for the lab, there are various designs of transport Dewars (see Fig. 6.9). Transport Dewars are made of stainless steel, copper, plastic, or fiberglass. They are double-walled containers that are evacuated or foam-filled for insulation. The necks of transport Dewars should always be small compared to the size of their bodies. This design helps prevent splashing while transporting and facilitates pouring cryogenic fluids. When used for storage, a Styrofoam ball and pin should be loosely* placed in the neck to limit evaporation.
It is essentially impossible to fill a short or shallow container from a liquid/gas tank because the liquid gas leaves the dispensing tube forcefully (there is limited ability to control the rate of flow), and once the liquid gas hits the bottom of the relatively warm container, it immediately (and forcefully) boils off and out of the container. In a taller container, the liquid gas does not eject itself from the container, but falls back to the bottom. Once back at the bottom, it can cool the container so that newly arriving liquid gas will not boil off. Eventually, incoming liquid gas will collect in a taller Dewar. A short or shallow Dewar can then be filled from the taller Dewar because the liquid can be slowly poured, limiting the amount of resultant ejecting fluids.
The Gas Dispensing Tank. The gas dispensing tank (the body is shown in Fig. 6.6, the top is shown in Fig. 6.10) is designed to provide gas continuously at a delivery pressure between 75 to 175 psig. It can provide a continuous supply of 250-350 cfh (cubic feet per hour) with bursts of up to 1000 cfh. These tanks can
fjjU
•® •
Attach a liquid dispensing tube before removing liquid
gas from the tank. |
| n s e r t ( h e e n d Qf ^ f j | | j n g t u b e |
|
deep into the receiving vessel. |
Fig. 6.8 Dispensing liquids from a liquid/gas tank.
If the cap is too snug, the expanding pressure (of the gas evaporating) may cause the cap to be ejected like a rocket or cause the container to explode.
Low Temperature 6.2 |
317 |
Fig. 6.9 Various designs of cryogenic liquid transport containers.
dispense liquid as well, but it is necessary to alter them by replacing the pressure relief valve from the supplied 235 psig valve to one of 22 psig. However, once the alteration is done, the tank cannot dispense gas at the greater pressure unless the tank is restored to its original condition.
The pressure building valve is connected to a series of heat transfer tubes within the casing that encircles the inner portions of the tank. By opening this valve, a much higher gas pressure can be achieved (while releasing the gas) than could otherwise be maintained. Oxygen and nitrogen tanks are set to deliver 125 psig, and argon tanks are set to deliver 75 psig. All gas dispensing tanks can be attached to an external vaporizer to provide gas at higher rates and/or pressures than may otherwise be available solely through the internal vaporizer.
An external regulator must be attached to a gas dispensing tank (just as you would to a high compression tank) to control the gas (tank) pressure to the desired (outflow) pressure. Liquid cryogenic tanks follow the same CGA (Compressed
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Pressure |
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Relief valve |
gauge |
Rupture |
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disk |
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Gas use |
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valve |
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Economizer |
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regulator |
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Liquid level |
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gauge |
Pressure |
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Liquid fill and |
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withdrawal valve |
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building |
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valve |
Pressure |
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building |
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regulator |
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Fig. 6.10 Top view of pressure building liquid/gas tank. From Instruction Manual forPLC-180A and PLC-180LP, Fig. 5 from MVE, Bloomington MN, 55425. Reproduced with permission.
318 |
References |
Gas Association) numbering standards (see Sec. 5.1.3) as compressed gases. For oxygen, use a CGA 540 fitting, and for nitrogen or argon, a CGA 580 is required.
To use a gas dispensing cryogenic tank, attach the correct regulator to the gas use outlet. Then, open the gas use valve and pressure building valve. Once the pressure is at least 125 psig, you may then adjust the regulator to the required delivery pressure and dispense the gas as needed. Do not handle any tubing from the tank without some protection because it will be very cold and can severely damage skin.
Cryogenic tanks have limitations that become immediately obvious if gas is withdrawn at a rate faster than the internal coils can maintain: Frost develops on the outlet connections and/or regulator, which decreases gas output. The problem can be resolved with an external heat exchanger. The external heat exchanger is first connected to the gas use valve, and then the regulator is attached to the external heat exchanger.
Other options for gas dispensing cryogenic tanks are manifolds that can connect two to six cylinders together. These manifolds can provide flow rates of 250 cfh (cubic feet per hour), can set up a reserve of gas for uninterrupted flow when changing cylinders, and (with an economizer circuit) can cut loss due to evaporation. For extra-high-capacity gas demands, there are external vaporizing manifolds, which are a combination of the external heat exchanger and manifold setup. n
References
1.R.K. Lane, P.D. Provence, M.W. Adkins, and E.J. Elsenbraun, "Laboratory Steam Distillation Using Electrically Generated Superheated Steam," Journal of Chemical Education, 64, pp. 373-375 (1987).
2.J.P. Hagen and K.L. Barton, "An Inexpensive Laboratory Steam Generator," Journal of Chemical Education, 67, p. 448 (1990).
3.R.Q. Thompson and M. Ghadiali, "Microwave Drying of Precipitates for Gravimetric Analysis," Journal of Chemical Education, 70, pp. 170-171 (1993).
4.D.R. Beltran, E.P. Hervey, and H. Keyser, "Teaching with the Commercial Microwave Oven," J. of Science Teaching, 9, pp. 91-92 (1979).
5.H. Keyser, "Some Uses for the Commercial Microwave Oven in Chemistry," Chemistry, in Australia, 45, p. 44, (1978).
6.A.B. Brown and H. Keyser, "Sample Preparation for Strontium Analysis of Ancient Skeletal Remains," Contributions to Geology, University of Wyoming, 16, pp. 85-87(1978).
7.G.S. Coyne and R. Keys, "The Unintended Melting of Glass in a Microwave Oven,"
Proceedings of the Forty First Symposium on the Art of Scientific Glassblowing, pp. 84-92, 1996.
References |
319 |
8.R.E. Stronski, "Minimizing Evaporation from Constant Temperature Water Baths,"
Journal of Chemical Education, 44, p. 767 (1967).
9.D.W. Mayo, R.M. Pike, and S.S. Butcher, Microscale Organic Laboratory, John Wiley & Sons, New York, 1986.
10.S. N. Lodwig, "The Use of Solid Aluminum Heat Transfer Devices in Organic Chemistry Laboratory Instruction and Research," Journal of Chemical Education, 66, pp. 77-84 (1989).
11.Frank Dehann, personal conversation.
12.Instruction manual for PLC-180A & PLC-180LP, from Cryogenic Services Inc., Canton, GA 30114.
13.Instruction manual for PGS-45 Portable Gas Supply System, Form 13-109-D (February 1975), from Union Carbide Cryogenic Equipment, Indianapolis, IN 46224.