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136

Measurement

position. Open the door and remove the object that was weighed. If there are any liquid or powder spills, clean them up immediately.

2.4.11 The Top-Loading Balance

The advent of the servomotor brought new levels of accuracy to the top-loading balance. The servomotor gave top-loading balances the ability to weigh very small amounts quickly. Top-loading balances can generally measure as little as one-hun- dredth of a gram; more sensitive (and therefore more expensive) models can measure one-ten thousandth of a gram.

The operation of the servomotor is completely different from balancebeam balances because it does not require the use of counterbalancing weights. By their simplicity, servomotors have done to weighing what quartz crystals have done to timekeeping. This revolutionary device has allowed the removal of sluggish counterbalance weights and replaced them with electronics. Basically, the servomotor works by transferring linear motion to an electromagnetic force. The pan is established in a null position with an electronic light sensor. Any weight placed on the pan deflects the light sensor off its established position, and an electromagnetic current is initiated to return the pan to its original position. Because a greater weight requires a greater electric current to accomplish this task, the current can be directly read as a weight.

Because the neutral (or null) position can easily be established with a weight on the pan, recalibration and taring* to the null position (before actual weighing) are accomplished by pressing a button.

Servomotors may be found in both single-pan balances and in top-loading balances. The operation of top-loading balances typically requires turning on the balance, pressing the null, or taring, button, and placing an object on the balance. The weight is calibrated and displayed on a screen within moments. Because the entire operation is electronic, the information can be sent to a printer for a permanent record, or to a computer for automatic processing. Computational capabilities (by software) can also be included to process such things as counting or statistical information about objects being weighed.

Lest you think that the laboratory balance has been made perfect by the servomotor, realize that the servomotor is electronic and therefore is susceptible to various types of interference. Sources of interference include:

1. Weighing magnetic materials or placing the balance on a magnetic or ferrous table or surface. Magnetic objects cannot be weighed on a servomotor. To verify whether the magnetic or ferrous surface is affecting the readings, you can place the balance at various locations around the table and note any differences. In most circumstances, you

'Taring is the act of setting the scale to zero when a container is on the balance. Consequently, further weighings do not require subtracting the already-weighed container.

Weight and Mass 2.4

137

do not need to bother trying to weigh with a servomotor on such a surface.

2.Electromagnetic interference. This interference can come from any elec- tromagnetic-emitting field or source such as a CRT (from computer screens), RF generator, and radio transmitter. Using a hand-held radio transmitter, one can test the effects of electromagnetic interference on a balance. Erratic behavior of the balance's display may also be caused by interference on a floor above or below the balance location.

3.Dust contamination. Although it is easy to associate problems with dust on mechanical balances, it is less apparent why dust would affect an electronic apparatus. The answer is that because there is movement within the servomotor itself, dust collections between the magnet and electric coils is likely to cause erratic measurements. Additionally, if dust-sized ferrous particles find their way to the electromagnet, the servomotor could be shorted and rendered useless.

Analytical top-loading balances (those that can measure one-thousandth of a gram or smaller) have covers or doors to isolate the balances from drafts. These covers also provide limited protection from accidental spills. Typically, generaluse, top-loading balances do not have covers and are therefore subject to damage from accidents. Plexiglass covers may be obtained for many models of top-load- ing balances to protect them against such problems. Even a cardboard box placed over a balance will help reduce dust and limit accidental spills on the balance.

One problem inherent in top-loading balances is that the weight of objects to be weighed can vary when placed at different locations on the weighing pan.* Although this inconsistency should not apply, the problem is often complex and has to do with the geometry of how a top-loading balance is made and where the weight is distributed. Fortunately, testing for this problem is easy: Make several weighings of the same object at various locations on the balance pan. You may want to pre-mark the pan with some numbered geometric pattern (such as a star) to readily identify the location of any weight changes.

2.4.12 Balance Verification

If you have determined that your balance is making inaccurate measurements and you have eliminated human error, you not only cannot trust any future weighings, you must question all past weighings to the point of the last balance verification. By maintaining written records of balance accuracy tests on a routine basis, the reliability of past measurements can be verified. Otherwise, every weighing made between the last verification and the first appearance of faulty readings is in

'Hanging pan balances, by their design, cannot have this problem.

138 Measurement

doubt.* If you find errors during equipment testing, you need to track their source and correct the problem. Otherwise, all future data will also be in doubt.

The tolerance of a given balance is based on the level of accuracy that the balance is designed to provide. The greater the tolerance, the less the precision. The less the tolerance, the greater the precision. The tolerance of a balance is a percentage of its last significant figure (in fact, tolerance is often defined by the last significant figure). If you have a balance which is accurate to ± 0.1 gram, you should not report a reading of 0.02 grams.

When we discuss a balance's quality, we generally are referring to its reliability and accuracy. A balance, no matter how sensitive, is not a quality balance unless it is reliable and accurate in its measurements. Because the accuracy of a balance can decrease from wear, dirt, or contamination, routine periodic verification is required. The manufacturer can provide suggested verification schedules that may have to be increased or decreased depending on the conditions in your lab.

All balances should be checked for:

1.Precision. Does the balance read the same weight over a series of measurements for the same object?

2.Accuracy and linearity. Does the balance read the same weight as that given for a calibration's nominal weight, and does the balance provide the same accurate weighings over the full weight range of the balance?

3.Readability. Is there accurate, repeatable deflection at the smallest unit of measurement that the balance is supposed to read, including any vernier or micrometer calibration (if present)?

4.Settling time. Does the balance take the same amount of time to settle at the final weighing as it did to null?

5.Response to temperature. Does the balance provide the same reading at 20°C as it does at 25°C?

6.Responses to other environmental disturbances. What are the effects on the balance of drafts, vibrations, electromagnetic fields, magnetic fields, and other conditions?

Tests 4, 5, and 6 help identify under what conditions you should not bother making weighings. They should be reevaluated each time balance verification is made, because general wear and tear may exacerbate any environmental influence.

All electronic balances should also be checked for:

7. Warm-up variations. Some balances may indicate different weight values for the same object depending on how long the balance has remained in operation. See if any of the six previous tests is affected

If the amount of inaccuracy is less than your experimental limits, there is no reason to throw out any measurement.

Weight and Mass 2.4

139

Table 2.25 Laboratory Weight Types*

Type I

Type II

These are made from one piece of material and have no compensating added materials. They are required when a precise measurement of density must be made.

These can be made of multiple materials for purposes of correcting the weight. This can be done by adding material or adding rings or hooks. The added material must not be able to separate from the weight.

" From ASTM Designation E 617 "Standard Specification for Laboratory Weights And Precision Mass Standards," reprinted with permission.

if the balance has just been turned on, left on for one-half hour, or left on for several hours.

Finally, top-loading balances should also be checked for:

8. Off-center errors. Does the balance make consistent weight measurements when an object is placed at different locations on the balance pan?

2.4.13 Calibration Weights

Calibration weights should only be used to calibrate or verify the accuracy of a balance. Calibration weights should never be used to make weight determinations. They should never be handled directly with hands, and they should be stored in safe locations away from environmental dangers.

A balance should be verified using the same calibrated weight each time. Because calibrated weights have expected variations in tolerance, using different weights may yield varying test results and could lead you to believe your balance requires constant (minor) recalibration when, in fact, no such calibration is required.

The ASTM has categorized laboratory weights into the following divisions:

1. Types (I and II). Type refers to how the weights were constructed. Type I is of better quality than Type II. See Table 2.25.

2.Grades (S, O, P, and Q). Grade refers to how the surfaces of the weights are finished. S is better in quality than O and, likewise in turn, P and Q. See Table 2.26.

3.Classes (1,1.1, 2, 3, 4, 5, 6). Class refers to the amount of weight tolerance. The lower the Class number, the smaller the tolerance. Class 1.1 is a specialized class for calibrating low-capacity, high-sensitivity balances. See Table 2.27 & Table 2.28.

140

Measurement

Table 2.26 Laboratory Weight Grades"

Grade

S

O

P

Q

Density

7.7 to 8.1

(50 mg and larger)

7.7 to 9.1 (1 g and larger)

7.2 to 10(1 g and larger)

7.2 to 10(1 g and larger)

Surface Area

Surface Finish

Should not be

Highly polished and

greater than

free of pits or mark-

twice the area of

ings except for iden-

a cylinder of

tification markings.

equal height

 

and diameter.

 

(Same as Grade

(Same as Grade S)

S)

 

No restrictions

Smooth and free of

but those made

irregularities that

out of sheet

could retain foreign

metal should not

matter.

be overly thin.

 

(Same as Grade

(Same as Grade P)

P)

 

Surface Protection

None, must be pure.

May be plated with platinum, rhodium, or other suitable material that will meet specification for corrosion resistance, magnetic properties, and hardness.

May be plated or lacquered. Coating material should resist handling or tarnishing.

May be plated, lacquered, or painted to resist tarnishing and handling. Weights 50 kg or larger may have opaque paint.

" From ASTM Designation E 617 "Standard Specification for Laboratory Weights and Precision Mass Standards," reprinted with permission.

Weight and Mass 2.4

141

Table 2.27 Tolerance by Class of Weights

 

Class 1'i

 

 

Tolerance (mg)

Weighi (kg)

Individual

Group

50

125

135

30

75

 

25

62

 

20

50

 

10

25

 

5

12

13

3

7.5

 

2

5.0

 

1

2.5

 

(g)

 

 

500

1.2

1.35

300

0.75

 

200

0.50

 

100

0.25

 

50

0.12

0.16

30

0.074

 

20

0.074

 

10

0.050

 

5

0.034

0.065

3

0.034

 

2

0.034

 

1

0.034

 

 

Class 2l

 

 

Tolerance (mg)

Weight (Kg)

Individual

Group

50

250

270

30

150

 

25

125

 

20

100

 

10

50

 

5

25

27

3

15

 

2

10

 

1

5.0

 

(g)

 

 

500

2.5

2.7

300

1.5

 

200

1.0

 

100

0.50

 

50

0.25

0.29

30

0.15

 

20

0.10

 

10

0.074

 

5

0.054

0.105

3

0.054

 

2

0.054

 

1

0.054

 

 

Class 3C

 

 

Tolerance

 

(mg)

Weighi (Kg)

Individual

Group

50

500

625

30

300

 

25

250

 

20

200

 

10

100

 

5

50

62.5

3

30

 

2

20

 

1

10

 

(g)

 

 

500

5.0

6.3

300

3.0

 

200

2.0

 

100

1.0

 

50

0.60

2.00

30

0.45

 

20

0.35

 

10

0.25

 

5

0.18

0.70

3

0.15

 

2

0.13

 

1

0.10

 

(mg)

(mg)

(mg)

142

Measurement

 

Table 2.27 Tolerance by Class of Weights

(continued)

 

 

Class V

 

 

Class 2h

 

 

 

Class 3C

 

 

Tolerance (mg)

 

Tolerance (mg)

 

 

Tolerance

 

 

 

 

(mg)

 

 

 

 

 

 

 

 

 

 

Weight (kg)

Individual

Group

Weight (Kg)

Individual

Group

Weight

(Kg)

Individual

Group

500

0.01

0.020

500

0.025

0.055

500

0.080

0.325

300

0.01

 

300

0.025

 

300

0.070

 

200

0.01

 

200

0.025

 

200

0.060

 

100

0.01

 

100

0.025

 

100

0.050

 

50

0.01

 

50

0.014

0.034

 

50

0.042

0.183

30

0.01

 

30

0.014

 

 

30

0.038

 

20

0.01

 

20

0.014

 

 

20

0.035

 

10

0.01

 

10

0.014

 

 

10

0.030

 

5

0.01

 

5

0.014

 

 

5

0.028

0.128

3

0.01

 

3

0.014

 

 

3

0.026

 

2

0.01

 

2

0.014

 

 

2

0.025

 

1

0.01

 

1

0.014

 

 

1

0.025

 

a From theASTM document E 617, Table X3.1, Class 1Metric, reprinted with permission. * From theASTM document E 617, Table X3.3, Class 2 Metric, reprinted with permission. c From theASTM document E 617, Table X4.1, Class 3 Metric, reprinted with permission.

Weight and Mass 2.4

143

Table:2.28 Tolerance by Class of Weights

 

Class4"

 

 

 

Tolerance (g)

 

Weight (kg)

Individual

Group

Weight (kg)

5,000

100

 

5,000

3,000

60

250

3,000

2,000

40

2,000

 

1,000

20

 

1,000

500

10

 

500

300

6.0

25

300

200

4.0

200

 

100

2.0

 

100

 

(ing)

 

50

50

1,000

 

30

30

600

 

25

25

500

1,250

20

20

400

10

 

10

200

 

 

5

100

 

5

3

60

 

3

2

40

250

2

1

20

 

1

(g)

 

 

(g)

500

10

 

500

300

6.0

25.0

300

200

4.0

200

 

100

2.0

 

100

50

1.2

 

50

30

0.90

4.00

30

20

0.70

20

 

10

0.50

 

10

5

0.36

 

5

3

0.30

0.75

3

2

0.26

2

 

1

0.20

 

1

Class 5b

 

 

Class 6C

 

Tolerance (g)

 

Tolerance (g)

Individual

Group

Weight (kg)

Individual

Group

250

 

500

50.0

 

150

625

300

30.0

 

100

200

20.0

 

 

No

50

 

100

10.0

 

group

25

 

50

5.00

 

tolerance

 

 

15

63

30

3.00

 

10

20

2.00

 

 

 

5.0

 

10

1.00

 

2.5

 

 

(mg)

 

1.5

 

5

500

 

1.2

3.0

3

300

 

1.0

 

2

200

 

0.50

 

1

100

 

(nig)

(g)

 

 

 

 

 

 

250

 

500

50

 

150

625

300

30

 

100

200

20

 

 

 

50

 

100

10

 

 

 

50

7

No

30

 

30

5

 

group

20

 

20

2

88

tolerance

15

10

2

 

 

9

 

5

2

 

5.6

 

3

2

 

4.0

17.5

2

2

 

3.0

1

2

 

 

 

2.0(mg)

1.3

500

1

0.95

300

1

0.75

4.25

1

200

0.50

100

1

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