- •HOW TO USE THIS MANUAL
- •TO LOCATE WHAT YOU ARE LOOKING FOR:
- •COMPONENT PARTS AND WORK TO BE DONE
- •SYMBOL
- •ABBREVIATIONS USED IN THIS MANUAL
- •01 GENERAL INFORMATION
- •COUNTRY AND AREA CODES
- •WARNING/CAUTION/NOTE
- •GENERAL PRECAUTIONS
- •SUZUKI GSX-R600K6 (’06-MODEL)
- •SERIAL NUMBER LOCATION
- •FUEL, OIL AND ENGINE COOLANT RECOMMENDATION
- •BREAK-IN PROCEDURES
- •CYLINDER IDENTIFICATION
- •INFORMATION LABELS
- •SPECIFICATIONS
- •02 PERIODIC MAINTENANCE
- •PERIODIC MAINTENANCE SCHEDULE
- •MAINTENANCE AND TUNE-UP PROCEDURES
- •COMPRESSION PRESSURE CHECK
- •SDS CHECK
- •03 ENGINE
- •ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
- •ENGINE REMOVAL AND INSTALLATION
- •ENGINE DISASSEMBLY
- •ENGINE REASSEMBLY
- •04 FI SYSTEM DIAGNOSIS
- •PRECAUTIONS IN SERVICING
- •FI SYSTEM TECHNICAL FEATURES
- •ECM TERMINAL
- •SELF-DIAGNOSIS FUNCTION
- •FAIL-SAFE FUNCTION
- •FI SYSTEM TROUBLESHOOTING
- •SENSORS
- •05 FUEL SYSTEM AND THROTTLE BODY
- •FUEL DELIVERY SYSTEM
- •FUEL SYSTEM
- •THROTTLE BODY
- •06 EXHAUST SYSTEM
- •EXHAUST SYSTEM
- •EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)
- •07 COOLING AND LUBRICATION SYSTEM
- •ENGINE COOLANT
- •COOLING CIRCUIT
- •COOLING FAN
- •ECT SENSOR
- •THERMOSTAT
- •WATER PUMP
- •LUBRICATION SYSTEM
- •08 CHASSIS
- •EXTERIOR PARTS
- •FRONT WHEEL
- •FRONT FORK
- •STEERING DAMPER
- •STEERING
- •HANDLEBARS
- •REAR WHEEL
- •REAR SHOCK ABSORBER
- •REAR SUSPENSION
- •FRONT BRAKE
- •REAR BRAKE
- •TIRE AND WHEEL
- •DRIVE CHAIN
- •09 ELECTRICAL SYSTEM
- •CAUTIONS IN SERVICING
- •LOCATION OF ELECTRICAL COMPONENTS
- •CHARGING SYSTEM
- •STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
- •IGNITION SYSTEM
- •COMBINATION METER
- •LAMPS
- •RELAYS
- •BATTERY
- •10 SERVICING INFORMATION
- •TROUBLESHOOTING
- •WIRING HARNESS, CABLE AND HOSE ROUTING
- •TIGHTENING TORQUE
- •SERVICE DATA
- •11 EMISSION CONTROL INFORMATION
- •EMISSION CONTROL SYSTEMS
- •PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
- •PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
- •HO2 SENSOR INSPECTION (For E-02, 19)
- •12 WIRING DIAGRAM
11-6 EMISSION CONTROL INFORMATION
PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
PAIR HOSES
•Inspect the PAIR hoses for wear or damage.
•Inspect the PAIR hoses is securely connected.
PAIR REED VALVE
• Remove the cylinder head cover. ( 3-14)
• Remove the PAIR reed valve 1 with the gasket.
• Inspect the reed valve for the carbon deposit. |
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• If the carbon deposit is found in the reed valve, replace the |
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PAIR reed valve with a new one. |
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• Set new gasket to the PAIR reed valve. |
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• Install the PAIR reed valve assembly on the cam shaft journal holder with facing the projection A exhaust side.
• Install the cylinder head cover. ( 3-97)
PCV HOSE
•Remove the PCV hose between air cleaner box and crankcase breather cover.
•Inspect the PCV hose for wear or damage.
•If it is worn or damaged, replace the PCV hose with a new one.
EMISSION CONTROL INFORMATION 11-7
PAIR CONTROL SOLENOID VALVE
• Remove the air cleaner box. ( 5-14)
• Disconnect the PAIR control solenoid valve lead wire coupler 1 and PAIR hoses.
• Remove the PAIR control solenoid valve 2.
•Check that air flows through the air inlet port to the air outlet port.
•If air does not flow out, replace the PAIR control solenoid valve with a new one.
A Air flow
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• Connect the 12 V battery to the PAIR control solenoid valve |
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terminals and check the air flow. |
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• If air does not flow out, the solenoid valve is in normal condi- |
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tion. |
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A |
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•Check the resistance between the terminals of the PAIR control solenoid valve.
Resistance: 18 – 22 Ω (at 20 °C/68 °F – 30 °C/86 °F)
09900-25008: Multi-circuit tester set
Tester knob indication: Resistance (Ω)
If the resistance is not within the standard range, replace the
PAIR control solenoid valve with a new one.
Installation is in the reverse order of removal.
•Connect the PAIR control solenoid valve lead wire coupler and PAIR hoses securely.
12V
11-8 EMISSION CONTROL INFORMATION
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
*1
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Approx.
0˚
Approx.
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Approx.
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*2
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PAIR control solenoid valve |
*1 |
White marking |
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2 |
PAIR reed valve |
*2 |
Yellow marking (Opposite side) |
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EMISSION CONTROL INFORMATION 11-9
HO2 SENSOR INSPECTION (For E-02, 19)
The HO2 sensor coupler 1 is located under the fuel tank.
• Inspect the HO2 sensor and its circuit referring to flow table of the malfunction code C44 (P0130/P0135).
• Check the resistance between the terminals of the HO2 sensor.
– W)
09900-25008: Multi-circuit tester set |
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Tester knob indication: Resistance (Ω) |
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If the resistance is not within the standard range, replace the |
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HO2 sensor with a new one. |
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NOTE: |
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* Temperature of the sensor affects resistance value largely. |
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* Make sure that the sensor heater is at correct temperature. |
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Do not remove the HO2 sensor while it is hot. |
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Be careful not to expose it to excessive shock.
Do not use an impact wrench while removing or installing the HO2 sensor unit.
Be careful not to twist or damage the sensor lead wire.