1*
8-42 CHASSIS
• Remove the dust seal with the special tool.
09913-50121: Oil seal remover
The removed dust seal must be replaced with a new one.
• Remove the dust seal with the special tool.
09913-50121: Oil seal remover
The removed dust seal must be replaced with a new one.
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INSPECTION AND DISASSEMBLY |
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TIRE INSPECTION ( 2-x and 8-85) |
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WHEEL INSPECTION ( 8-85) |
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REAR AXLE |
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• Using a dial gauge, check the rear axle for runout. |
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• If the runout exceeds the limit, replaceAthe rear axle. |
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Axle shaft runout: |
Limit: 0.25 mm (0.010 in) |
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09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09900-21304: V-block set (100 mm)
WHEEL DAMPER
•Inspect the damper for wear and damage.
•Replace the damper if there is anything unusual.
CHASSIS 8-43
SPROCKET
• Inspect the sprocket teeth for wear.
• If they are worn as shown, replace the two sprockets and drive chain as a set.
A Normal wear
B Excessive wear
BEARINGS
• Inspect the play of the wheel bearing and sprocket mounting drum bearing by hand while they are installed in place. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation.
• Replace the bearing if there is anything unusual.
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• Remove the sprocket mounting drum bearing with the special |
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tool. |
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09913-70210: Bearing installer set |
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• Remove the wheel bearings with the special tool.
09921-20240: Bearing remover set
The removed bearings must be replaced with the new ones.
8-44 CHASSIS
REASSEMBLY AND INSTALLATION
Reassemble and install the rear wheel in the reverse order of removal and disassembly. Pay attention to the following points:
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93 N·m
(9.3 kgf-m, 67.5 lb-ft)
35 N·m
(3.5 kgf-m, 25.5 lb-ft)
100 N·m
(10.0 kgf-m, 72.5 lb-ft)
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E-02, 19, 24 |
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E-03, 28, 33
100 N·m
(10.0 kgf-m, 72.5 lb-ft)
8-46 CHASSIS
WHEEL DAMPER
•To install the wheel dampers, apply a special tire lubricant or neutral soapy liquid to the damper surface.
*Never use oil, grease or gasoline on the damper in place of the tire lubricant.
DUST SEALS
• Install the new dust seal with the special tool.
09913-70210: Bearing installer set
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• Apply SUZUKI SUPER GREASE “A” to the dust seal lip |
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before assembling rear wheel. |
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99000-25010: SUZUKI SUPER GREASE “A” |
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(or equivalent Pgrease) |
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REAR SPROCKET AND SPROCKET MOUNTING DRUM
•Install the rear sprocket mounting drum spacer 1.
•Install the rear sprocket mounting drum to the rear wheel.
• Tighten the sprocket mounting nuts 2 to the specified torque.
Rear sprocket nut: 93 N·m (9.3 kgf-m, 67.5 lb-ft)
NOTE:
Stamped mark A on the sprocket should face outside.
• Install the collar 3.
CHASSIS 8-47
BRAKE DISC
• Apply THREAD LOCK to the disc bolts and tighten them to the specified torque.
NOTE:
Make sure that the brake disc is clean and free of any greasy matter.
99000-32130: THREAD LOCK SUPER “1360”
Brake disc bolt: 35 N·m (3.5 kgf-m, 25.5 lb-ft)
• Install the collar 1.
REAR AXLE
• Remount the rear wheel and rear axle shaft, and install the washer 1 (Except for E-03, 28, 33) and rear axle nut 2.
• Adjust the chain slack after rear wheel installation. ( 2-20)
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