- •HOW TO USE THIS MANUAL
- •TO LOCATE WHAT YOU ARE LOOKING FOR:
- •COMPONENT PARTS AND WORK TO BE DONE
- •SYMBOL
- •ABBREVIATIONS USED IN THIS MANUAL
- •01 GENERAL INFORMATION
- •COUNTRY AND AREA CODES
- •WARNING/CAUTION/NOTE
- •GENERAL PRECAUTIONS
- •SUZUKI GSX-R600K6 (’06-MODEL)
- •SERIAL NUMBER LOCATION
- •FUEL, OIL AND ENGINE COOLANT RECOMMENDATION
- •BREAK-IN PROCEDURES
- •CYLINDER IDENTIFICATION
- •INFORMATION LABELS
- •SPECIFICATIONS
- •02 PERIODIC MAINTENANCE
- •PERIODIC MAINTENANCE SCHEDULE
- •MAINTENANCE AND TUNE-UP PROCEDURES
- •COMPRESSION PRESSURE CHECK
- •SDS CHECK
- •03 ENGINE
- •ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
- •ENGINE REMOVAL AND INSTALLATION
- •ENGINE DISASSEMBLY
- •ENGINE REASSEMBLY
- •04 FI SYSTEM DIAGNOSIS
- •PRECAUTIONS IN SERVICING
- •FI SYSTEM TECHNICAL FEATURES
- •ECM TERMINAL
- •SELF-DIAGNOSIS FUNCTION
- •FAIL-SAFE FUNCTION
- •FI SYSTEM TROUBLESHOOTING
- •SENSORS
- •05 FUEL SYSTEM AND THROTTLE BODY
- •FUEL DELIVERY SYSTEM
- •FUEL SYSTEM
- •THROTTLE BODY
- •06 EXHAUST SYSTEM
- •EXHAUST SYSTEM
- •EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)
- •07 COOLING AND LUBRICATION SYSTEM
- •ENGINE COOLANT
- •COOLING CIRCUIT
- •COOLING FAN
- •ECT SENSOR
- •THERMOSTAT
- •WATER PUMP
- •LUBRICATION SYSTEM
- •08 CHASSIS
- •EXTERIOR PARTS
- •FRONT WHEEL
- •FRONT FORK
- •STEERING DAMPER
- •STEERING
- •HANDLEBARS
- •REAR WHEEL
- •REAR SHOCK ABSORBER
- •REAR SUSPENSION
- •FRONT BRAKE
- •REAR BRAKE
- •TIRE AND WHEEL
- •DRIVE CHAIN
- •09 ELECTRICAL SYSTEM
- •CAUTIONS IN SERVICING
- •LOCATION OF ELECTRICAL COMPONENTS
- •CHARGING SYSTEM
- •STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
- •IGNITION SYSTEM
- •COMBINATION METER
- •LAMPS
- •RELAYS
- •BATTERY
- •10 SERVICING INFORMATION
- •TROUBLESHOOTING
- •WIRING HARNESS, CABLE AND HOSE ROUTING
- •TIGHTENING TORQUE
- •SERVICE DATA
- •11 EMISSION CONTROL INFORMATION
- •EMISSION CONTROL SYSTEMS
- •PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
- •PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
- •HO2 SENSOR INSPECTION (For E-02, 19)
- •12 WIRING DIAGRAM
COOLING AND LUBRICATION SYSTEM 7-17
LUBRICATION SYSTEM
OIL COOLER
INSPECTION
Inspect the oil cooler and oil cooler water hoses for engine oil leakage and engine coolant leakage.
Replace any defective parts if necessary.
REMOVAL
•Remove the under cowlings. ( 8-5)
•Drain engine oil. ( 2-12)
• Drain engine coolant. ( 2-17)
• Disconnect the oil cooler water hoses.
• Remove the oil cooler 1.
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Install the oil cooler in the reverse order of removal. ay atten- |
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• Apply SUZUKI SUPER GREASE “A” to the O-ring. |
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99000-25010: SUZUKI SUPER GREMSE “A” |
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(or equivalent grease)
Replace the O-ring with a new one.
•Apply THREAD LOCK to the oil cooler mounting bolts and install the oil cooler 1 as shown.
99000-32050: THREAD LOCK “1342”
• Tighten the oil cooler mounting bolts to the specified torque.
Oil cooler mounting bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
•Connect the oil cooler water hoses. ( 10-24)
•Install the exhaust pipe and muffler. ( 6-12)
•Pour engine coolant. ( 2-18)
•Pour engine oil. ( 2-13)
•Install the under cowlings. ( 8-5)
7-18 COOLING AND LUBRICATION SYSTEM
OIL PRESSURE
2-33
OIL FILTER
2-13
OIL PRESSURE REGULATOR
3-44
OIL STRAINER
3-44
OIL JET
3-58
OIL PUMP
3-41
OIL PRESSURE SWITCH |
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COOLING AND LUBRICATION SYSTEM 7-19
ENGINE LUBRICATION SYSTEM CHART
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INTAKE CAMSHAFT |
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CAMSHAFT JOURNALS, |
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CAMFACES AND TAPPETS |
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OIL JET (#8) |
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CAM CHAIN |
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EXHAUST CAMSHAFT |
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TENSION ADJUSTER |
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CAM DRIVE CHAIN |
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CAMSHAFT JOURNALS, |
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CAMSHAFT JOURNAL HOLDER B |
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CAMFACES AND TAPPETS |
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SUB GALLERY #2 |
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#1 PISTON COOLING |
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#2 PISTON COOLING |
#3 PISTON COOLING |
#4 PISTON COOLING |
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OIL JET |
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OIL JET |
OIL JET |
OIL JET |
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ORIFICE |
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#1 PISTON AND |
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#2 PISTON AND |
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GENERATOR |
CYLINDER WALL |
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CYLINDER WALL |
CYLINDER WALL |
CYLINDER WALL |
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#1 CRANK PIN |
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#2 CRANK PIN |
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#3 CRANK PIN |
#4 CRANK PIN |
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BEARING |
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BEARING |
BEARING |
BEARING |
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CRANKSHAFT |
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GENERATOR & |
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#3 CRANKSHAFT |
#4 CRANKSHAFT |
#5 CRANKSHAFT |
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#1 CRANKSHAFT |
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#2 CR NKSHAFT |
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STARTER CLUTCH |
JOURNAL BEARING |
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JOURNML BE RING JOURNAL BEARING |
JOURNAL BEARING |
JOURNAL BEARING |
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MAIN GALLERY |
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OIL PRESSURE |
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SWITCH |
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OIL JET |
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OIL COOLER |
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(#14) |
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COUNTERSHAFT |
COUNTERSHAFT |
SUB GALLERY #1 |
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LEFT-SIDE |
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RIGHT-SIDE |
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BEARING |
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BEARING |
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DRIVESHAFT |
OIL FILTER |
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COUNTERSHAFT |
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RIGHT-SIDE |
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BEARING |
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PRIMARY DRIVEN |
CLUTCH PUSH |
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DRIVESHAFT |
OIL PUMP |
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GEAR BEARING |
PIECE |
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COUNTERSHAFT |
DRIVESHAFT |
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OIL PRESSUER |
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OIL STRAINER |
REGULATOR |
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CLUTCH PLATES |
GEARS AND |
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BUSHINGS |
BUSHINGS |
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OIL PAN
7-20 COOLING AND LUBRICATION SYSTEM
ENGINE LUBRICATION SYSTEM
E
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COOLING AND LUBRICATION SYSTEM 7-21
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