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4-10 FI SYSTEM DIAGNOSIS

FI SYSTEM TECHNICAL FEATURES

INJECTION TIME (INJECTION VOLUME)

The factors to determine the injection time include the basic fuel injection time, which is calculated on the basis of intake air pressure, engine speed and throttle opening angle, and various compensations.

These compensations are determined according to the signals from various sensors that detect the engine and driving conditions.

ECM

Intake Air Pressure

Sensor (IAP Sensor)

Crankshaft Position

Sensor (CKP Sensor)

Throttle Position

Sensor (TP Sensor)

Various

Sensors

Injectors

 

Intake air pressure

 

 

 

signal

 

 

 

 

 

Basic

 

 

 

 

Engine speed

 

fuel

 

signal

 

injection

 

Throttle opening

 

time

 

 

 

 

 

signal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Various signals

 

E

 

 

 

 

 

 

 

Compensation

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

P

Ultimate

 

 

 

M

 

 

fuel

 

 

 

Injection signal

 

 

 

 

 

A

 

 

 

injection

 

 

 

 

 

time

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

FI SYSTEM DIAGNOSIS 4-11

COMPENSATION OF INJECTION TIME (VOLUME)

The following different signals are output from the respective sensors for compensation of the fuel injection time (volume).

SIGNAL

 

DESCRIPTION

ATMOSPHERIC PRESSURE SENSOR

When atmospheric pressure is low, the sensor sends the

SIGNAL

 

signal to the ECM and reduce the injection time (volume).

 

 

ENGINE COOLANT TEMPERATURE SEN-

When engine coolant temperature is low, injection time (vol-

SOR SIGNAL

 

ume) is increased.

 

 

INTAKE AIR TEMPERATURE SENSOR

When intake air temperature is low, injection time (volume)

SIGNAL

 

is increased.

 

 

 

HEATED OXYGEN SENSOR SIGNAL

 

Air/fuel ratio is compensated to the theoretical ratio from

(For E-02, 19)

 

density of oxygen in exhaust gasses. The compensation

 

 

occurs in such a way that more fuel is supplied if detected

 

 

air/fuel ratio is lean and less fuel is supplied if it is rich.

BATTERY VOLTAGE SIGNAL

 

ECM operates on the battery voltage and at the same time,

 

 

it monitors the voltage signal for compensation of the fuel

 

 

injection time (volume). A longer injection time is needed to

 

 

E

 

 

adjust injection volume in the case of low voltage.

ENGINE RPM SIGNAL

 

At high speed, the injection time (volume) is increased. This

 

 

L

 

 

is the compensation of the SRAD.

STARTING SIGNAL

 

P

 

When starting engine, additional fuel is injected during

 

 

cranking engine.

ACCELERATION SIGNAL/

M

 

During acceleration, the fuel injection time (volume) is

DECELERATION SIGNAL

 

increased in accordance with the throttle opening speed and

A

engine rpm. During deceleration, the fuel injection time (vol-

 

 

 

 

ume) is decreased.

 

 

 

S

 

 

INJECTION STOP CONTROL

 

SIGNAL

 

DESCRIPTION

 

 

 

TIP-OVER SENSOR SIGNAL

 

When the motorcycle tips over, the tip-over sensor sends a

(FUEL SHUT-OFF)

 

signal to the ECM. Then, this signal cuts OFF current sup-

 

 

plied to the fuel pump, fuel injectors and ignition coils.

 

 

 

OVER-REV. LIMITER SIGNAL

 

The fuel injectors stop operation when engine rpm reaches

 

 

rev. limit rpm.

 

 

 

4-12 FI SYSTEM DIAGNOSIS

FI SYSTEM PARTS LOCATION

ECM

E

L

P

M

A

S

A Throttle position sensor (TPS)

C Secondary throttle valve actuator (STVA) E Exhaust control valve actuator (EXCVA) G Crankshaft position sensor (CKPS)

I Fuel pump (FP)

B Secondary throttle position sensor (STPS) D Intake air pressure sensor (IAPS)

F HO2 sensor (For E-02, 19) H Fuel pump relay (FP relay)

FI SYSTEM DIAGNOSIS 4-13

ECM

E

L

P

M

A

S

J Cooling fan relay

L Intake air temperature sensor (IATS) N Camshaft position sensor (CMPS) P Secondary fuel injector

R Engine coolant temperature sensor (ECTS) T Atmospheric pressure sensor (APS)

V Speedometer

K Cooling fan

M PAIR control solenoid valve O Ignition coil (IG COIL)

Q Primary fuel injector S Speed sensor

U Tip-over sensor (TOS)

 

 

 

 

 

 

 

 

 

 

 

 

 

FI

14-4

 

 

 

 

Cooling fan motor

 

 

 

 

 

 

WIRING SYSTEM

DIAGNOSIS SYSTEM FI

Crankshaft position sensor (CKPS)

 

Speedometer

 

 

 

 

 

Cooling fan relay

 

 

15 A

 

B/G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G/W

 

O/R

 

 

 

 

 

 

 

 

 

 

O/BI

 

R/BI

 

 

 

 

 

 

 

 

 

 

B/Y

 

Gr/W

#1

Primary

 

 

 

 

 

 

Camshaft position

 

 

Gr/B

#2

 

 

 

 

 

 

 

 

Gr/Y

#3

fuel injector

 

 

 

 

 

 

sensor (CMPS)

 

 

Gr/R

 

#4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel pump

 

 

 

 

 

Throttle position

 

 

Lg

 

#1

 

 

 

 

 

 

 

P/B

 

 

 

 

 

 

 

 

 

 

 

sensor (TPS)

 

Lg/W

 

 

#2

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Secondary

#3

 

 

 

Engine stop switch

 

 

 

 

 

Lg/G

 

 

Fuel pump

 

 

 

 

 

Lg/BI

fuel injector

 

#4

 

 

 

 

 

 

 

Y/W

 

 

 

relay

 

 

 

 

 

 

 

S

 

 

 

 

 

10 A

DIAGRAM

 

 

 

 

Y/R

 

 

 

 

 

 

 

 

 

 

Secondary

 

 

Y/B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition switch

 

throttle position

 

 

O/Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sensor (STPS)

 

 

O/G (E-02, 19, 24) O/W (E-03, 28, 33)

 

 

 

*2

 

10 A

30 A

 

 

 

 

 

A

 

 

 

 

 

 

 

 

G/B

 

W/BI

 

 

 

 

 

 

 

 

 

 

 

 

#1

 

 

 

 

 

 

 

 

 

Intake air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition coil (IG COIL)

 

 

 

 

 

pressure sensor

 

 

B

 

#2

Side-stand

15 A

 

 

 

 

 

 

 

 

 

 

 

(IAPS)

 

 

 

 

 

 

 

 

relay

 

 

 

 

 

Y

M#3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G/Y

ECM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Atmospheric

 

 

G

 

#4

 

 

 

 

 

Neutral indicator

 

 

pressure sensor

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

light

 

 

 

(APS)

 

 

 

 

 

N

 

 

 

 

 

B/BI

 

W/G

 

6

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine coolant temperature

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sensor (ECTS)

Dg

 

PAIR control

 

L

 

Side-stand switch

 

 

 

 

 

solenoid valve

 

 

 

 

3 2

 

 

 

 

 

Intake air temperature sensor

 

 

 

Gear position switch 4

 

 

 

 

 

 

 

 

P

 

 

 

E

 

 

 

 

 

(IATS)

B

 

Y/G

 

 

 

 

 

 

 

 

 

 

B/Y

 

 

 

 

 

 

 

 

Tip-over

B/Br

 

 

 

 

 

 

 

 

 

 

B/W

 

 

 

 

 

 

Starter relay

 

 

 

 

 

 

 

 

Starter switch

 

 

 

sensor (TOS)

 

 

B/W

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

B/W

 

 

 

 

 

 

 

 

 

 

 

 

B/R

 

P/W

 

 

Clutch lever position

Starter motor

 

 

 

R/B

 

 

 

 

 

 

 

B/Lg

 

 

switch

 

 

 

 

 

 

 

O/W

 

 

 

 

 

 

 

 

 

 

 

W/B

 

 

 

 

 

 

*1 For E-02, 19 markets are equipped

 

EXCVA

W/B

 

 

 

 

 

 

 

 

 

G

 

 

Secondary throttle

 

HO2 sensor.

 

 

 

W/G

 

 

 

 

 

 

*1 HO2 sensor

 

 

 

*2 For E-02, 19, 24 markets are equipped

 

 

 

 

 

 

valve actuator (STVA)

 

 

 

 

 

 

 

immobilizer system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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