- •HOW TO USE THIS MANUAL
- •TO LOCATE WHAT YOU ARE LOOKING FOR:
- •COMPONENT PARTS AND WORK TO BE DONE
- •SYMBOL
- •ABBREVIATIONS USED IN THIS MANUAL
- •01 GENERAL INFORMATION
- •COUNTRY AND AREA CODES
- •WARNING/CAUTION/NOTE
- •GENERAL PRECAUTIONS
- •SUZUKI GSX-R600K6 (’06-MODEL)
- •SERIAL NUMBER LOCATION
- •FUEL, OIL AND ENGINE COOLANT RECOMMENDATION
- •BREAK-IN PROCEDURES
- •CYLINDER IDENTIFICATION
- •INFORMATION LABELS
- •SPECIFICATIONS
- •02 PERIODIC MAINTENANCE
- •PERIODIC MAINTENANCE SCHEDULE
- •MAINTENANCE AND TUNE-UP PROCEDURES
- •COMPRESSION PRESSURE CHECK
- •SDS CHECK
- •03 ENGINE
- •ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
- •ENGINE REMOVAL AND INSTALLATION
- •ENGINE DISASSEMBLY
- •ENGINE REASSEMBLY
- •04 FI SYSTEM DIAGNOSIS
- •PRECAUTIONS IN SERVICING
- •FI SYSTEM TECHNICAL FEATURES
- •ECM TERMINAL
- •SELF-DIAGNOSIS FUNCTION
- •FAIL-SAFE FUNCTION
- •FI SYSTEM TROUBLESHOOTING
- •SENSORS
- •05 FUEL SYSTEM AND THROTTLE BODY
- •FUEL DELIVERY SYSTEM
- •FUEL SYSTEM
- •THROTTLE BODY
- •06 EXHAUST SYSTEM
- •EXHAUST SYSTEM
- •EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)
- •07 COOLING AND LUBRICATION SYSTEM
- •ENGINE COOLANT
- •COOLING CIRCUIT
- •COOLING FAN
- •ECT SENSOR
- •THERMOSTAT
- •WATER PUMP
- •LUBRICATION SYSTEM
- •08 CHASSIS
- •EXTERIOR PARTS
- •FRONT WHEEL
- •FRONT FORK
- •STEERING DAMPER
- •STEERING
- •HANDLEBARS
- •REAR WHEEL
- •REAR SHOCK ABSORBER
- •REAR SUSPENSION
- •FRONT BRAKE
- •REAR BRAKE
- •TIRE AND WHEEL
- •DRIVE CHAIN
- •09 ELECTRICAL SYSTEM
- •CAUTIONS IN SERVICING
- •LOCATION OF ELECTRICAL COMPONENTS
- •CHARGING SYSTEM
- •STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
- •IGNITION SYSTEM
- •COMBINATION METER
- •LAMPS
- •RELAYS
- •BATTERY
- •10 SERVICING INFORMATION
- •TROUBLESHOOTING
- •WIRING HARNESS, CABLE AND HOSE ROUTING
- •TIGHTENING TORQUE
- •SERVICE DATA
- •11 EMISSION CONTROL INFORMATION
- •EMISSION CONTROL SYSTEMS
- •PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
- •PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
- •HO2 SENSOR INSPECTION (For E-02, 19)
- •12 WIRING DIAGRAM
ABBREVIATIONS USED IN THIS MANUAL
A
ABDC AC ACL API ATDC
ATM Pressure
A/F
B
BBDC
BTDC
B+
C
CKP Sensor
CKT
CLP Switch
CMP Sensor
CO
CPU
E
: After Bottom Dead Center |
ECM |
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: Engine Control Module |
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: Alternating Current |
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Engine Control Unit (ECU) |
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: Air Cleaner, Air Cleaner Box |
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(FI Control Unit) |
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: American Petroleum Institute |
ECT Sensor |
: Engine Coolant Temperature |
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: After Top Dead Center |
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Sensor (ECTS), Water Temp. |
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: Atmospheric Pressure |
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Sensor (WTS) |
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: Atmospheric Pressure sensor |
EVAP |
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: Evaporative Emission |
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(APS, AP Sensor) |
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EVAP Canister : Evaporative Emission |
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: Air Fuel Mixture |
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Canister (Canister) |
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EXC System |
: Exhaust Control System (EXCS) |
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EXC Valve |
: Exhaust Control Valve (EXCV) |
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: Before Bottom Dead Center |
EXCV Actuator |
: Exhaust Control Valve Actuator |
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: Before Top Dead Center |
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(EXCVA) |
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: Battery Positive Voltage |
F |
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E |
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L |
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FI |
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: Fuel Injection, Fuel Injector |
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: Crankshaft Position Sensor |
FP |
: Fuel Pump |
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(CKPS) |
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F R |
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: Fuel Pressure Regulator |
: Circuit |
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FP Relay |
: Fuel Pump Relay |
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M |
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: Clutch Lever Position Switch |
G |
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(Clutch Switch) |
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: Camshaft Position Sensor |
GEN |
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: Generator |
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S |
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(CMPS) |
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A GND |
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: Ground |
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: Carbon Monoxide |
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GP Switch |
: Gear Position Switch |
: Central Processing Unit
H
D |
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HC |
: Hydrocarbons |
DC |
: Direct Current |
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DMC |
: Dealer Mode Coupler |
I |
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DOHC |
: Double Over Head Camshaft |
IAP Sensor |
: Intake Air Pressure Sensor (IAPS) |
DRL |
: Daytime Running Light |
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(MAP Sensor) |
DTC |
: Diagnostic Trouble Code |
IAT Sensor |
: Intake Air Temperature Sensor |
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(IATS) |
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IG |
: Ignition |
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L |
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LCD |
: Liquid Crystal Display |
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LED |
: Light Emitting Diode |
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(Malfunction Indicator Lamp) |
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LH |
: Left Hand |
M
MAL-Code |
: Malfunction Code |
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(Diagnostic Code) |
Max |
: Maximum |
MIL |
: Malfunction Indicator Lamp |
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(LED) |
Min |
: Minimum |
N
NOX : Nitrogen Oxides
O
OHC |
: Over Head Camshaft |
OPS |
: Oil Pressure Switch |
P
PCV |
: Positive Crankcase |
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Ventilation (Crankcase Breather) |
E |
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R |
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P |
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RH |
: Right Hand |
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ROM |
: Read Only Memory |
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M |
L |
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S |
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Automotive |
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SAE |
: Society of |
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Engineers |
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SDS |
: Suzuki Diagnosis System |
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STP Sensor |
: SecondarySecondaryThrottle Position Sensor |
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STC System |
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Throttle Control System |
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(STC |
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(STPS) |
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ST Valve |
: Secondary Throttle Valve (STV) |
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STV Actuator |
: Secondary Throttle Valve Actuator |
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(STVA) |
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T |
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TO Sensor |
: Tip-Over Sensor (TOS) |
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TP Sensor |
: Throttle Position Sensor (TPS) |
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WIRE COLOR
B |
: Black |
G |
: Green |
P |
:Pink |
Bl |
: Blue |
Gr |
: Gray |
R |
: Red |
Br |
: Brown |
Lbl |
: Light blue |
W |
: White |
Dg |
: Dark green |
Lg |
: Light green |
Y |
: Yellow |
Dgr |
: Dark gray |
O |
: Orange |
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B/Bl |
: Black with Blue tracer |
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B/Br |
: Black with Brown tracer |
B/G |
: Black with Green tracer |
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B/Lg |
: Black with Light green tracer |
B/R |
: Black with Red tracer |
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B/W |
: Black with White tracer |
B/Y |
: Black with Yellow tracer |
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Bl/B |
: Blue with Black tracer |
Bl/G |
: Blue with Green tracer |
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Bl/R |
: Blue with Red tracer |
Bl/W |
: Blue with White tracer |
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Bl/Y |
: Blue with Yellow tracer |
Br/Y |
: Brown with Yellow tracer |
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G/B |
: Green with Black tracer |
G/Bl |
: Green with Blue tracer |
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G/R |
: Green with Red tracer |
G/W |
: Green with White tracer |
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G/Y |
: Green with Yellow tracer |
Gr/B |
: Gray with Black tracer |
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Gr/R |
: Gray with Red tracer |
Gr/W |
: Gray with White tracer |
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Gr/Y |
: Gray with Yellow tracer |
Lg/BI |
: Light green with Blue tracer |
Lg/G |
: Light green with Green tracer |
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L |
Lg/W |
: Light green with White tracer |
O/B |
: OrangeEwith Black tracer |
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O/BI |
: Orange with Blue tracer |
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P |
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O/G |
: Orange with Green tracer |
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O/R |
: Orange with Red tracer |
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O/W |
: Orange with White tracer |
O/Y |
: Orange with Yellow tracer |
M |
: ink with Black tracer |
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/B |
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P/W |
: Pink with White tracer |
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R/B |
: Red with Black tracer |
R/Bl |
: Red with Blue tracer |
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R/Y |
: Red with Yellow tracer |
R/W |
: Red with White tracer |
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W/B |
: White with Black tracer |
W/Bl |
S |
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: White with Green tracer |
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: White with Blue tracer |
A W/G |
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W/R |
: White with Red tracer |
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W/Y |
: White with Yellow tracer |
Y/B |
: Yellow with Black tracer |
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Y/Bl |
: Yellow with Blue tracer |
Y/G |
: Yellow with Green tracer |
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Y/R |
: Yellow with Red tracer |
Y/W |
: Yellow with White tracer |
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