- •HOW TO USE THIS MANUAL
- •TO LOCATE WHAT YOU ARE LOOKING FOR:
- •COMPONENT PARTS AND WORK TO BE DONE
- •SYMBOL
- •ABBREVIATIONS USED IN THIS MANUAL
- •01 GENERAL INFORMATION
- •COUNTRY AND AREA CODES
- •WARNING/CAUTION/NOTE
- •GENERAL PRECAUTIONS
- •SUZUKI GSX-R600K6 (’06-MODEL)
- •SERIAL NUMBER LOCATION
- •FUEL, OIL AND ENGINE COOLANT RECOMMENDATION
- •BREAK-IN PROCEDURES
- •CYLINDER IDENTIFICATION
- •INFORMATION LABELS
- •SPECIFICATIONS
- •02 PERIODIC MAINTENANCE
- •PERIODIC MAINTENANCE SCHEDULE
- •MAINTENANCE AND TUNE-UP PROCEDURES
- •COMPRESSION PRESSURE CHECK
- •SDS CHECK
- •03 ENGINE
- •ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
- •ENGINE REMOVAL AND INSTALLATION
- •ENGINE DISASSEMBLY
- •ENGINE REASSEMBLY
- •04 FI SYSTEM DIAGNOSIS
- •PRECAUTIONS IN SERVICING
- •FI SYSTEM TECHNICAL FEATURES
- •ECM TERMINAL
- •SELF-DIAGNOSIS FUNCTION
- •FAIL-SAFE FUNCTION
- •FI SYSTEM TROUBLESHOOTING
- •SENSORS
- •05 FUEL SYSTEM AND THROTTLE BODY
- •FUEL DELIVERY SYSTEM
- •FUEL SYSTEM
- •THROTTLE BODY
- •06 EXHAUST SYSTEM
- •EXHAUST SYSTEM
- •EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)
- •07 COOLING AND LUBRICATION SYSTEM
- •ENGINE COOLANT
- •COOLING CIRCUIT
- •COOLING FAN
- •ECT SENSOR
- •THERMOSTAT
- •WATER PUMP
- •LUBRICATION SYSTEM
- •08 CHASSIS
- •EXTERIOR PARTS
- •FRONT WHEEL
- •FRONT FORK
- •STEERING DAMPER
- •STEERING
- •HANDLEBARS
- •REAR WHEEL
- •REAR SHOCK ABSORBER
- •REAR SUSPENSION
- •FRONT BRAKE
- •REAR BRAKE
- •TIRE AND WHEEL
- •DRIVE CHAIN
- •09 ELECTRICAL SYSTEM
- •CAUTIONS IN SERVICING
- •LOCATION OF ELECTRICAL COMPONENTS
- •CHARGING SYSTEM
- •STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
- •IGNITION SYSTEM
- •COMBINATION METER
- •LAMPS
- •RELAYS
- •BATTERY
- •10 SERVICING INFORMATION
- •TROUBLESHOOTING
- •WIRING HARNESS, CABLE AND HOSE ROUTING
- •TIGHTENING TORQUE
- •SERVICE DATA
- •11 EMISSION CONTROL INFORMATION
- •EMISSION CONTROL SYSTEMS
- •PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
- •PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
- •HO2 SENSOR INSPECTION (For E-02, 19)
- •12 WIRING DIAGRAM
8-48 CHASSIS
REAR SHOCK ABSORBER
CONSTRUCTION
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Rear shock absorber |
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Rear shock absorber mount- |
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Rear shock absorber bracket |
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Rear shock absorber bracket |
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ITEM |
N·m |
kgf-m |
lb-ft |
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50 |
5.0 |
36.0 |
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B |
115 |
11.5 |
83.0 |
CHASSIS 8-49
REMOVAL
•Remove the front seat. ( 8-5)
•Remove the fuel tank. ( 5-4)
•Disconnect the HO2 sensor lead wire coupler. ( 10-40)
• Remove the under cowling. ( 8-5)
• Remove the exhaust muffler. ( 6-10)
•Loosen the axle nut.
•Support the motorcycle with a jack relieve no load on the rear shock absorber.
•Remove the rear wheel. ( 8-41)
•Remove the rear brake hose clamp 1.
•Remove the rear brake hose guide 2.
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• Remove the side-stand switch 3. |
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• Remove the side-stand bracket 4.
• Remove the exhaust muffler bracket-left 5.
8-50 CHASSIS
• Remove the brake fluid reservoir mounting bolt.
• Loosen the rear shock absorber bracket.
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• Remove the rear shock absorber upper and lower mounting |
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bolts and nuts. |
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• Remove the rear shock absorber.
CHASSIS 8-51
INSPECTION
Inspect the shock absorber body and bushing for damage and oil leakage.
If any defects are found, replace the shock absorber with a new one.
Do not attempt to disassemble the rear shock absorber unit. It is unserviceable.
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REAR SHOCK ABSORBER SCRAP ING |
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PROCEDURE |
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* The rear shock absorber unit contains high-pressure |
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nitrogen gas. |
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* Mishandling can cause explosion. |
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* Keep away from fire and heat. High gas pressure |
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caused by heat canScause an explosion. |
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* Release gas pressure before scrapping. |
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REAR SHOCK ABSORBER GAS RELEASE |
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• Remove the valve cap 1. |
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8-52 CHASSIS
•Press the valve with a screwdriver to bleed out the nitrogen gas.
*Releasing high pressure gas from the rear shock absorber unit can be hazardous. Never perform any servicing until the nitrogen gas pressure has been released from the rear shock absorber unit.
*When releasing the gas pressure, place a rag over the gas valve and use the tip of a screwdriver to press the valve. Do not use your finger to depress the gas valve, and be sure to direct the valve away from your face and body.
*Be sure to always wear eye protection when performing this procedure.
INSTALLATION |
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Remount the rear shock absorber in the reverse order of |
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removal. Pay attention to the following points: |
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• Install the rear shock absorber and tighten the rear shock |
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absorber upper/lower mounting bolts and nuts. |
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Rear shock absorber mounting nut: |
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50 N·m (5.0 kgf-m, 36.0 lb-ft) |
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A |
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•Tighten the rear shock absorber bracket nut to the specified torque.
Rear shock absorber bracket nut:
115 N·m (11.5 kgf-m, 83.0 lb-ft)
CHASSIS 8-53
SUSPENSION SETTING
After installing the rear suspension, adjust the spring pre-load and damping force as follows.
SPRING PRE-LOAD ADJUSTMENT
The set length 176.4 mm (6.94 in) provides the maximum spring pre-load.
The set length 186.4 mm (7.34 in) provides the minimum spring pre-load.
STD length: 181.4 mm (7.14 in)
DAMPING FORCE ADJUSTMENT Rebound side
Turn the damping force adjuster 1 clockwise fully. It is at stiffest position and turn it out to standard setting position.
STD position: 1 3/4 turns out from stiffest position
marks align.] |
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E |
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Low speed Compression side |
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Turn the damping force adjuster 2 clockwise fully. It is at stiffest |
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position and turn it out to standard setting position. |
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STD position: 1 3/4 turns out from stiffest position |
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[Fine-tune the adjuster by turning it slightly untilPtwo punch |
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marks align.] |
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High speed Compression side |
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Turn the damping force adjuster 2 clockwise fully. It is at stiffest |
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position and turn it out to standard setting position. |
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STD position: 3Sturns out from stiffest position |
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Standard suspension setting |
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REAR |
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Spring set length |
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Damping force adjuster |
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Rebound |
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Compression |
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Solo and |
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1 3/4 turns out from |
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Low speed side: |
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High speed side: |
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181.4 mm (7.14 in) |
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3 turns out from stiff- |
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dual riding |
stiffest position |
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stiffest position |
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est position |
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