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8-48 CHASSIS

REAR SHOCK ABSORBER

CONSTRUCTION

E

L

P

M

A

S

1

Rear shock absorber

A

Rear shock absorber mount-

ing bolt/nut

 

 

 

 

2

Rear shock absorber bracket

B

Rear shock absorber bracket

nut

 

 

 

 

ITEM

N·m

kgf-m

lb-ft

 

 

 

 

A

50

5.0

36.0

 

 

 

 

B

115

11.5

83.0

CHASSIS 8-49

REMOVAL

Remove the front seat. ( 8-5)

Remove the fuel tank. ( 5-4)

Disconnect the HO2 sensor lead wire coupler. ( 10-40)

• Remove the under cowling. ( 8-5)

• Remove the exhaust muffler. ( 6-10)

Loosen the axle nut.

Support the motorcycle with a jack relieve no load on the rear shock absorber.

Remove the rear wheel. ( 8-41)

Remove the rear brake hose clamp 1.

Remove the rear brake hose guide 2.

 

E

• Remove the side-stand switch 3.

L

 

P

 

M

A

S

 

• Remove the side-stand bracket 4.

• Remove the exhaust muffler bracket-left 5.

8-50 CHASSIS

• Remove the brake fluid reservoir mounting bolt.

• Loosen the rear shock absorber bracket.

 

 

E

• Remove the rear shock absorber upper and lower mounting

L

bolts and nuts.

P

 

 

 

M

 

 

A

 

 

S

 

• Remove the rear shock absorber.

CHASSIS 8-51

INSPECTION

Inspect the shock absorber body and bushing for damage and oil leakage.

If any defects are found, replace the shock absorber with a new one.

Do not attempt to disassemble the rear shock absorber unit. It is unserviceable.

 

 

 

 

E

 

 

 

L

 

P

 

REAR SHOCK ABSORBER SCRAP ING

 

 

PROCEDURE

M

 

 

 

 

 

 

 

 

 

A

 

 

 

* The rear shock absorber unit contains high-pressure

 

nitrogen gas.

 

 

 

 

* Mishandling can cause explosion.

 

 

 

* Keep away from fire and heat. High gas pressure

 

caused by heat canScause an explosion.

 

 

 

* Release gas pressure before scrapping.

 

 

 

 

 

 

 

REAR SHOCK ABSORBER GAS RELEASE

 

 

 

• Remove the valve cap 1.

 

 

 

 

8-52 CHASSIS

Press the valve with a screwdriver to bleed out the nitrogen gas.

*Releasing high pressure gas from the rear shock absorber unit can be hazardous. Never perform any servicing until the nitrogen gas pressure has been released from the rear shock absorber unit.

*When releasing the gas pressure, place a rag over the gas valve and use the tip of a screwdriver to press the valve. Do not use your finger to depress the gas valve, and be sure to direct the valve away from your face and body.

*Be sure to always wear eye protection when performing this procedure.

INSTALLATION

 

 

E

Remount the rear shock absorber in the reverse order of

L

removal. Pay attention to the following points:

 

 

 

• Install the rear shock absorber and tighten the rear shock

 

absorber upper/lower mounting bolts and nuts.

 

 

Rear shock absorber mounting nut:

M

 

 

P

50 N·m (5.0 kgf-m, 36.0 lb-ft)

 

A

 

 

S

 

 

 

Tighten the rear shock absorber bracket nut to the specified torque.

Rear shock absorber bracket nut:

115 N·m (11.5 kgf-m, 83.0 lb-ft)

[Fine-tune the adjuster by turning it slightly until two punch

CHASSIS 8-53

SUSPENSION SETTING

After installing the rear suspension, adjust the spring pre-load and damping force as follows.

SPRING PRE-LOAD ADJUSTMENT

The set length 176.4 mm (6.94 in) provides the maximum spring pre-load.

The set length 186.4 mm (7.34 in) provides the minimum spring pre-load.

STD length: 181.4 mm (7.14 in)

DAMPING FORCE ADJUSTMENT Rebound side

Turn the damping force adjuster 1 clockwise fully. It is at stiffest position and turn it out to standard setting position.

STD position: 1 3/4 turns out from stiffest position

marks align.]

 

 

 

E

 

Low speed Compression side

 

 

 

 

Turn the damping force adjuster 2 clockwise fully. It is at stiffest

 

position and turn it out to standard setting position.

 

 

 

L

 

 

 

 

 

STD position: 1 3/4 turns out from stiffest position

 

 

 

[Fine-tune the adjuster by turning it slightly untilPtwo punch

 

 

 

marks align.]

M

 

 

 

 

 

High speed Compression side

 

 

 

 

 

Turn the damping force adjuster 2 clockwise fully. It is at stiffest

 

 

 

 

A

 

 

 

 

 

position and turn it out to standard setting position.

 

 

 

 

 

STD position: 3Sturns out from stiffest position

 

 

 

 

 

[

 

 

 

 

 

 

 

Standard suspension setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REAR

 

 

 

 

 

 

 

 

 

 

 

Spring set length

 

Damping force adjuster

 

 

 

 

 

 

 

 

 

Rebound

 

 

Compression

 

 

 

 

 

 

 

 

 

 

 

Solo and

 

1 3/4 turns out from

 

Low speed side:

 

High speed side:

181.4 mm (7.14 in)

1 3/4 turns out from

 

3 turns out from stiff-

dual riding

stiffest position

 

 

 

 

 

stiffest position

 

est position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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