- •HOW TO USE THIS MANUAL
- •TO LOCATE WHAT YOU ARE LOOKING FOR:
- •COMPONENT PARTS AND WORK TO BE DONE
- •SYMBOL
- •ABBREVIATIONS USED IN THIS MANUAL
- •01 GENERAL INFORMATION
- •COUNTRY AND AREA CODES
- •WARNING/CAUTION/NOTE
- •GENERAL PRECAUTIONS
- •SUZUKI GSX-R600K6 (’06-MODEL)
- •SERIAL NUMBER LOCATION
- •FUEL, OIL AND ENGINE COOLANT RECOMMENDATION
- •BREAK-IN PROCEDURES
- •CYLINDER IDENTIFICATION
- •INFORMATION LABELS
- •SPECIFICATIONS
- •02 PERIODIC MAINTENANCE
- •PERIODIC MAINTENANCE SCHEDULE
- •MAINTENANCE AND TUNE-UP PROCEDURES
- •COMPRESSION PRESSURE CHECK
- •SDS CHECK
- •03 ENGINE
- •ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
- •ENGINE REMOVAL AND INSTALLATION
- •ENGINE DISASSEMBLY
- •ENGINE REASSEMBLY
- •04 FI SYSTEM DIAGNOSIS
- •PRECAUTIONS IN SERVICING
- •FI SYSTEM TECHNICAL FEATURES
- •ECM TERMINAL
- •SELF-DIAGNOSIS FUNCTION
- •FAIL-SAFE FUNCTION
- •FI SYSTEM TROUBLESHOOTING
- •SENSORS
- •05 FUEL SYSTEM AND THROTTLE BODY
- •FUEL DELIVERY SYSTEM
- •FUEL SYSTEM
- •THROTTLE BODY
- •06 EXHAUST SYSTEM
- •EXHAUST SYSTEM
- •EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)
- •07 COOLING AND LUBRICATION SYSTEM
- •ENGINE COOLANT
- •COOLING CIRCUIT
- •COOLING FAN
- •ECT SENSOR
- •THERMOSTAT
- •WATER PUMP
- •LUBRICATION SYSTEM
- •08 CHASSIS
- •EXTERIOR PARTS
- •FRONT WHEEL
- •FRONT FORK
- •STEERING DAMPER
- •STEERING
- •HANDLEBARS
- •REAR WHEEL
- •REAR SHOCK ABSORBER
- •REAR SUSPENSION
- •FRONT BRAKE
- •REAR BRAKE
- •TIRE AND WHEEL
- •DRIVE CHAIN
- •09 ELECTRICAL SYSTEM
- •CAUTIONS IN SERVICING
- •LOCATION OF ELECTRICAL COMPONENTS
- •CHARGING SYSTEM
- •STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
- •IGNITION SYSTEM
- •COMBINATION METER
- •LAMPS
- •RELAYS
- •BATTERY
- •10 SERVICING INFORMATION
- •TROUBLESHOOTING
- •WIRING HARNESS, CABLE AND HOSE ROUTING
- •TIGHTENING TORQUE
- •SERVICE DATA
- •11 EMISSION CONTROL INFORMATION
- •EMISSION CONTROL SYSTEMS
- •PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
- •PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
- •HO2 SENSOR INSPECTION (For E-02, 19)
- •12 WIRING DIAGRAM
ELECTRICAL SYSTEM 9-35
LAMPS
HEADLIGHT, BRAKE LIGHT/TAILLIGHT, LICENSE PLATE LIGHT AND TURN SIGNAL LIGHT
HEADLIGHT
12 V 55 W H7 1
12 V 65 W H9 2
POSITION LIGHT 3
12 V 5 W × 2
BRAKE LIGHT/TAILLIGHT: LED |
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LICENCE PLATE LIGHT 4 |
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12 V 5 W |
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TURN SIGNAL LIGHT 5 |
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12 V 21 W × 4 |
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If you have touched and the bulb with your bare hands, clean it with a cloth moistened with alcohol or soapy water to maintain lens clarity.
9-36 ELECTRICAL SYSTEM
HEADLIGHT BEAM ADJUSTMENT
• Adjust the headlight beam.
NOTE:
*Use a screw driver + for adjuster A and B.
*To adjust the headlight beam, adjust the beam horizontally first, then adjust vertically.
A: Horizontal adjuster
B: Vertical adjuster
To adjust the beam horizontally:
• Turn the adjuster A clockwise or counterclockwise.
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To adjust the beam vertically: |
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• Turn the adjuster B clockwise or counterclockwise. |
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ELECTRICAL SYSTEM 9-37
RELAYS
TURN SIGNAL/SIDE-STAND RELAY
The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.
INSPECTION |
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Before removing the turn signal/side-stand relay, check the |
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operation of the turn signal light. |
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If the turn signal light does not illuminate, inspect the bulb, turn |
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signal switch and circuit connection. |
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If the bulb, turn signal switch and circuit connection are OK, the |
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turn signal relay may be faulty. In this case, replace the turn sig- |
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nal/side-stand relay with a new one. |
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Ldiode |
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NOTE: |
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* Make sure that the battery is fully charged. |
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* Refer to the page 9-x for the side-stand relay and |
DIODE |
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TURN |
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inspection. |
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SIGNAL |
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RELAY |
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S |
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STARTER RELAY
9-16
FUEL PUMP RELAY
5-7
COOLING FAN RELAY
7-7
9-38 ELECTRICAL SYSTEM
IGNITION SWITCH REMOVAL
•Remove the air cleaner box. ( 5-14)
•Disconnect the ignition switch lead wire coupler (Green) 1.
•Disconnect the immobilizer lead wire coupler (Black) 2.
(For E-02, 19, 24)
• Remove the cable guide 3.
•Remove the ignition switch mounting bolts with the special tools.
09930-11920: Torx bit JT40H
09930-11940: Bit holder
IGNITION SWITCH INSTALLATION |
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Install the ignition switch in the reverse order of removal. |
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Pay attention to the following points: |
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• Apply thread lock to the ignition switch bolts. |
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When reusing the ignition switch bolt, clean thread |
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and apply the THREAD LOCK. |
A |
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99000-32110: THREAD LOCK SUPER “1322”
(or equivalent thread lock)
ELECTRICAL SYSTEM 9-39
SWITCHES INSPECTION
Inspect each switch for continuity with a tester. If any |
STARTER BUTTON |
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abnormality is found, replace the respective switch |
Color |
O/W |
Y/G |
O/R |
Y/W |
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assemblies with new ones. |
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HAZARD SWITCH |
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PUSH |
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Color |
B |
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Lg |
HORN BUTTON |
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Position |
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Color |
B/Bl |
B/W |
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(OFF) |
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Position |
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(ON) |
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IGNITION SWITCH (For E-02, 19, 24) |
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PUSH |
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Color |
R |
O |
Gr |
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Br |
FRONT BRAKE SWITCH |
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Position |
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Color |
B/R |
B/Bl |
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ON |
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Position |
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OFF |
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OFF |
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LOCK |
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ON |
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REAR BRAKE SWITCH |
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IGNITION SWITCH (For E-03, 28, 33) |
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O |
W/B |
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Position |
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R |
O |
O/Y |
Gr |
Br |
E |
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OFF |
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Position |
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ON |
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ON |
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OFF |
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CLUTCHLSWITCH |
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LOCK |
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Color |
B/W |
B/Y |
P |
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Position |
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DIMMER SWITCH |
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OFF |
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M ON |
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W |
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Y |
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Position |
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OIL PRESSURE SWITCH |
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A |
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HI (") |
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G/Y |
Ground |
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LO (#) |
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Position |
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TURN SIGNAL SWITCH |
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ON (engine |
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is at stop) |
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Color |
Lg |
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Lbl |
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B |
OFF (engine |
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Position |
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is running) |
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L |
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NOTE: |
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PUSH |
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Before inspecting the oil pressure switch, check if the |
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engine oil level is correct. (!2-12) |
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PASSING LIGHT SWITCH
Color |
O |
Y |
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Position |
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PUSH |
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ENGINE STOP SWITCH |
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Color |
O/B |
O/W |
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Position |
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OFF ($) |
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RUN (%) |
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WIRE COLOR
B |
: Black |
Lbl |
: Light blue |
R |
: Red |
Br |
: Brown |
Lg |
: Light green |
W |
: White |
Gr |
: Gray |
O |
: Orange |
Y |
: Yellow |
B/BI |
: Black with Blue tracer |
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B/R |
: Black with Red tracer |
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B/W |
: Black with White tracer |
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B/Y |
: Black with Yellow tracer |
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G/Y |
: Green with Yellow tracer |
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O/B |
: Orange with Black tracer |
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O/R |
: Orange with Red tracer |
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O/W |
: Orange with White tracer |
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O/Y |
: Orange with Yellow tracer |
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W/B |
: White with Black tracer |
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Y/G |
: Yellow with Green tracer |
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Y/W |
: Yellow with White tracer |
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