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ELECTRICAL SYSTEM 9-35

LAMPS

HEADLIGHT, BRAKE LIGHT/TAILLIGHT, LICENSE PLATE LIGHT AND TURN SIGNAL LIGHT

HEADLIGHT

12 V 55 W H7 1

12 V 65 W H9 2

POSITION LIGHT 3

12 V 5 W × 2

BRAKE LIGHT/TAILLIGHT: LED

E

LICENCE PLATE LIGHT 4

12 V 5 W

L

 

 

P

 

M

A

S

 

TURN SIGNAL LIGHT 5

 

12 V 21 W × 4

 

If you have touched and the bulb with your bare hands, clean it with a cloth moistened with alcohol or soapy water to maintain lens clarity.

9-36 ELECTRICAL SYSTEM

HEADLIGHT BEAM ADJUSTMENT

• Adjust the headlight beam.

NOTE:

*Use a screw driver + for adjuster A and B.

*To adjust the headlight beam, adjust the beam horizontally first, then adjust vertically.

A: Horizontal adjuster

B: Vertical adjuster

To adjust the beam horizontally:

• Turn the adjuster A clockwise or counterclockwise.

 

 

E

To adjust the beam vertically:

 

L

• Turn the adjuster B clockwise or counterclockwise.

P

 

 

M

 

A

 

 

S

 

 

ELECTRICAL SYSTEM 9-37

RELAYS

TURN SIGNAL/SIDE-STAND RELAY

The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.

INSPECTION

 

 

 

 

 

 

 

 

 

 

 

Before removing the turn signal/side-stand relay, check the

 

 

 

 

 

 

 

 

operation of the turn signal light.

 

 

 

 

 

 

 

 

 

 

 

If the turn signal light does not illuminate, inspect the bulb, turn

 

 

 

 

 

 

 

 

signal switch and circuit connection.

 

 

 

 

 

 

 

 

 

 

 

If the bulb, turn signal switch and circuit connection are OK, the

 

 

 

 

 

 

 

 

turn signal relay may be faulty. In this case, replace the turn sig-

E

 

 

 

 

 

 

nal/side-stand relay with a new one.

 

 

 

 

 

 

 

 

 

 

 

Ldiode

 

 

 

 

 

 

 

NOTE:

 

 

 

 

 

 

 

 

 

* Make sure that the battery is fully charged.

 

SIDE-STAND RELAY

* Refer to the page 9-x for the side-stand relay and

DIODE

 

TURN

inspection.

M

 

 

 

SIGNAL

A

P

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

STARTER RELAY

9-16

FUEL PUMP RELAY

5-7

COOLING FAN RELAY

7-7

9-38 ELECTRICAL SYSTEM

IGNITION SWITCH REMOVAL

Remove the air cleaner box. ( 5-14)

Disconnect the ignition switch lead wire coupler (Green) 1.

Disconnect the immobilizer lead wire coupler (Black) 2.

(For E-02, 19, 24)

• Remove the cable guide 3.

Remove the ignition switch mounting bolts with the special tools.

09930-11920: Torx bit JT40H

09930-11940: Bit holder

IGNITION SWITCH INSTALLATION

 

E

 

L

Install the ignition switch in the reverse order of removal.

 

 

 

Pay attention to the following points:

 

 

 

 

 

 

P

• Apply thread lock to the ignition switch bolts.

 

M

 

 

 

When reusing the ignition switch bolt, clean thread

 

 

 

and apply the THREAD LOCK.

A

 

 

 

 

S

 

 

 

 

99000-32110: THREAD LOCK SUPER “1322”

(or equivalent thread lock)

ELECTRICAL SYSTEM 9-39

SWITCHES INSPECTION

Inspect each switch for continuity with a tester. If any

STARTER BUTTON

 

 

 

abnormality is found, replace the respective switch

Color

O/W

Y/G

O/R

Y/W

assemblies with new ones.

Position

 

 

 

 

HAZARD SWITCH

 

 

 

 

PUSH

 

 

 

 

 

 

 

 

 

Color

B

 

Lbl

 

Lg

HORN BUTTON

 

Position

 

 

Color

B/Bl

B/W

 

 

 

 

 

(OFF)

 

 

 

 

 

Position

 

 

 

 

 

 

 

(ON)

 

 

 

 

 

 

 

 

IGNITION SWITCH (For E-02, 19, 24)

 

 

PUSH

 

 

 

 

 

 

 

Color

R

O

Gr

 

Br

FRONT BRAKE SWITCH

 

Position

 

Color

B/R

B/Bl

 

 

 

 

 

ON

 

 

 

 

 

Position

 

 

 

 

 

 

 

OFF

 

 

 

 

 

OFF

 

 

LOCK

 

 

 

 

 

ON

 

 

P

 

 

 

 

 

REAR BRAKE SWITCH

 

IGNITION SWITCH (For E-03, 28, 33)

 

 

Color

O

W/B

 

 

 

 

 

 

Position

Color

R

O

O/Y

Gr

Br

E

 

OFF

 

Position

 

 

 

 

 

 

ON

 

ON

 

 

 

 

 

 

OFF

 

 

 

 

 

CLUTCHLSWITCH

 

LOCK

 

 

 

 

 

Color

B/W

B/Y

P

 

 

 

 

 

Position

 

 

 

 

 

 

 

DIMMER SWITCH

 

 

 

 

OFF

 

 

 

 

M ON

 

 

Color

 

 

 

 

 

W

 

Y

 

O

 

 

 

Position

 

 

OIL PRESSURE SWITCH

 

 

 

A

 

 

HI (")

 

 

 

Color

 

 

 

S

 

 

G/Y

Ground

LO (#)

 

 

 

Position

 

 

 

 

 

TURN SIGNAL SWITCH

 

 

 

ON (engine

 

 

 

 

 

is at stop)

 

 

 

 

 

 

 

 

 

 

Color

Lg

 

Lbl

 

B

OFF (engine

 

 

Position

 

 

is running)

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

NOTE:

 

 

PUSH

 

 

 

 

 

 

 

 

 

 

 

 

Before inspecting the oil pressure switch, check if the

R

 

 

 

 

 

 

 

 

 

 

engine oil level is correct. (!2-12)

 

PASSING LIGHT SWITCH

Color

O

Y

Position

 

 

 

 

PUSH

 

 

 

 

 

 

 

 

ENGINE STOP SWITCH

 

 

 

 

 

 

 

Color

O/B

O/W

Position

 

 

 

 

OFF ($)

 

 

 

 

RUN (%)

 

 

 

 

 

 

 

 

WIRE COLOR

B

: Black

Lbl

: Light blue

R

: Red

Br

: Brown

Lg

: Light green

W

: White

Gr

: Gray

O

: Orange

Y

: Yellow

B/BI

: Black with Blue tracer

 

 

B/R

: Black with Red tracer

 

 

B/W

: Black with White tracer

 

 

B/Y

: Black with Yellow tracer

 

 

G/Y

: Green with Yellow tracer

 

 

O/B

: Orange with Black tracer

 

 

O/R

: Orange with Red tracer

 

 

O/W

: Orange with White tracer

 

 

O/Y

: Orange with Yellow tracer

 

 

W/B

: White with Black tracer

 

 

Y/G

: Yellow with Green tracer

 

 

Y/W

: Yellow with White tracer

 

 

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