 
        
        - •HOW TO USE THIS MANUAL
- •TO LOCATE WHAT YOU ARE LOOKING FOR:
- •COMPONENT PARTS AND WORK TO BE DONE
- •SYMBOL
- •ABBREVIATIONS USED IN THIS MANUAL
- •01 GENERAL INFORMATION
- •COUNTRY AND AREA CODES
- •WARNING/CAUTION/NOTE
- •GENERAL PRECAUTIONS
- •SUZUKI GSX-R600K6 (’06-MODEL)
- •SERIAL NUMBER LOCATION
- •FUEL, OIL AND ENGINE COOLANT RECOMMENDATION
- •BREAK-IN PROCEDURES
- •CYLINDER IDENTIFICATION
- •INFORMATION LABELS
- •SPECIFICATIONS
- •02 PERIODIC MAINTENANCE
- •PERIODIC MAINTENANCE SCHEDULE
- •MAINTENANCE AND TUNE-UP PROCEDURES
- •COMPRESSION PRESSURE CHECK
- •SDS CHECK
- •03 ENGINE
- •ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
- •ENGINE REMOVAL AND INSTALLATION
- •ENGINE DISASSEMBLY
- •ENGINE REASSEMBLY
- •04 FI SYSTEM DIAGNOSIS
- •PRECAUTIONS IN SERVICING
- •FI SYSTEM TECHNICAL FEATURES
- •ECM TERMINAL
- •SELF-DIAGNOSIS FUNCTION
- •FAIL-SAFE FUNCTION
- •FI SYSTEM TROUBLESHOOTING
- •SENSORS
- •05 FUEL SYSTEM AND THROTTLE BODY
- •FUEL DELIVERY SYSTEM
- •FUEL SYSTEM
- •THROTTLE BODY
- •06 EXHAUST SYSTEM
- •EXHAUST SYSTEM
- •EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)
- •07 COOLING AND LUBRICATION SYSTEM
- •ENGINE COOLANT
- •COOLING CIRCUIT
- •COOLING FAN
- •ECT SENSOR
- •THERMOSTAT
- •WATER PUMP
- •LUBRICATION SYSTEM
- •08 CHASSIS
- •EXTERIOR PARTS
- •FRONT WHEEL
- •FRONT FORK
- •STEERING DAMPER
- •STEERING
- •HANDLEBARS
- •REAR WHEEL
- •REAR SHOCK ABSORBER
- •REAR SUSPENSION
- •FRONT BRAKE
- •REAR BRAKE
- •TIRE AND WHEEL
- •DRIVE CHAIN
- •09 ELECTRICAL SYSTEM
- •CAUTIONS IN SERVICING
- •LOCATION OF ELECTRICAL COMPONENTS
- •CHARGING SYSTEM
- •STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM
- •IGNITION SYSTEM
- •COMBINATION METER
- •LAMPS
- •RELAYS
- •BATTERY
- •10 SERVICING INFORMATION
- •TROUBLESHOOTING
- •WIRING HARNESS, CABLE AND HOSE ROUTING
- •TIGHTENING TORQUE
- •SERVICE DATA
- •11 EMISSION CONTROL INFORMATION
- •EMISSION CONTROL SYSTEMS
- •PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION
- •PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING
- •HO2 SENSOR INSPECTION (For E-02, 19)
- •12 WIRING DIAGRAM
 
ELECTRICAL SYSTEM 9-35
LAMPS
HEADLIGHT, BRAKE LIGHT/TAILLIGHT, LICENSE PLATE LIGHT AND TURN SIGNAL LIGHT
HEADLIGHT
12 V 55 W H7 1
12 V 65 W H9 2
POSITION LIGHT 3
12 V 5 W × 2
| BRAKE LIGHT/TAILLIGHT: LED | E | |
| LICENCE PLATE LIGHT 4 | ||
| 12 V 5 W | ||
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| TURN SIGNAL LIGHT 5 | 
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| 12 V 21 W × 4 | 
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If you have touched and the bulb with your bare hands, clean it with a cloth moistened with alcohol or soapy water to maintain lens clarity.
 
9-36 ELECTRICAL SYSTEM
HEADLIGHT BEAM ADJUSTMENT
• Adjust the headlight beam.
NOTE:
*Use a screw driver + for adjuster A and B.
*To adjust the headlight beam, adjust the beam horizontally first, then adjust vertically.
A: Horizontal adjuster
B: Vertical adjuster
To adjust the beam horizontally:
• Turn the adjuster A clockwise or counterclockwise.
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| To adjust the beam vertically: | 
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| • Turn the adjuster B clockwise or counterclockwise. | P | |
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ELECTRICAL SYSTEM 9-37
RELAYS
TURN SIGNAL/SIDE-STAND RELAY
The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.
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| operation of the turn signal light. | 
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| signal switch and circuit connection. | 
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| turn signal relay may be faulty. In this case, replace the turn sig- | E | 
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| nal/side-stand relay with a new one. | 
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| * Make sure that the battery is fully charged. | 
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| * Refer to the page 9-x for the side-stand relay and | DIODE | 
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STARTER RELAY
9-16
FUEL PUMP RELAY
5-7
COOLING FAN RELAY
7-7
 
9-38 ELECTRICAL SYSTEM
IGNITION SWITCH REMOVAL
•Remove the air cleaner box. ( 5-14)
•Disconnect the ignition switch lead wire coupler (Green) 1.
•Disconnect the immobilizer lead wire coupler (Black) 2.
(For E-02, 19, 24)
• Remove the cable guide 3.
•Remove the ignition switch mounting bolts with the special tools.
09930-11920: Torx bit JT40H
09930-11940: Bit holder
| IGNITION SWITCH INSTALLATION | 
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| Install the ignition switch in the reverse order of removal. | ||||||
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| Pay attention to the following points: | 
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| • Apply thread lock to the ignition switch bolts. | ||||||
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| When reusing the ignition switch bolt, clean thread | 
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| and apply the THREAD LOCK. | A | 
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99000-32110: THREAD LOCK SUPER “1322”
(or equivalent thread lock)
 
ELECTRICAL SYSTEM 9-39
SWITCHES INSPECTION
| Inspect each switch for continuity with a tester. If any | STARTER BUTTON | 
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| abnormality is found, replace the respective switch | Color | O/W | Y/G | O/R | Y/W | |
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| HAZARD SWITCH | 
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| Color | B | 
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| (OFF) | 
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| (ON) | 
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| IGNITION SWITCH (For E-02, 19, 24) | 
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| Color | R | O | Gr | 
 | Br | FRONT BRAKE SWITCH | 
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| ON | 
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| OFF | 
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| LOCK | 
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| IGNITION SWITCH (For E-03, 28, 33) | 
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| Color | R | O | O/Y | Gr | Br | E | 
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| OFF | 
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| ON | 
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| OFF | 
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| LOCK | 
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| DIMMER SWITCH | 
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| W | 
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| Position | 
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| HI (") | 
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| LO (#) | 
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| TURN SIGNAL SWITCH | 
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| Color | Lg | 
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| PUSH | 
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 | engine oil level is correct. (!2-12) | 
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PASSING LIGHT SWITCH
| Color | O | Y | |||
| Position | |||||
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| PUSH | 
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| ENGINE STOP SWITCH | 
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| Color | O/B | O/W | |||
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| OFF ($) | 
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| RUN (%) | 
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WIRE COLOR
| B | : Black | Lbl | : Light blue | R | : Red | 
| Br | : Brown | Lg | : Light green | W | : White | 
| Gr | : Gray | O | : Orange | Y | : Yellow | 
| B/BI | : Black with Blue tracer | 
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| B/R | : Black with Red tracer | 
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| B/W | : Black with White tracer | 
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| B/Y | : Black with Yellow tracer | 
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| G/Y | : Green with Yellow tracer | 
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| O/B | : Orange with Black tracer | 
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| O/R | : Orange with Red tracer | 
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| O/W | : Orange with White tracer | 
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| O/Y | : Orange with Yellow tracer | 
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| W/B | : White with Black tracer | 
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| Y/G | : Yellow with Green tracer | 
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| Y/W | : Yellow with White tracer | 
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