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9 - 90 3.0L ENGINE

 

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Fig. 10 Crankshaft Main Bearing Cap

Fig. 11 Checking Crankshaft End Play

Fig. 12 Install Crankshaft Rear Oil Seal

 

(3)Apply light coating of engine oil to the entire circumference of oil seal lip.

(4)Install seal assembly on cylinder block and tighten bolts to 12 Nzm (104 in. lbs.)

FRONT CRANKSHAFT OIL PUMP AND OIL SEAL

(1) Install oil pump gasket and oil pump case (Figs. 1 and 14).

CAUTION: Install bolts, depending on length in locations shown in (Fig. 14).

(2) Using front crankshaft oil seal installer Special Tool MB998306 install oil seal in oil pump (Fig. 15).

CYLINDER BLOCK

Inspect cylinder block for scratches, cracks and rust or corrosion, and repair or replace as required.

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3.0L ENGINE 9 - 91

 

² Standard Value: 0.05 mm (.002 inch) ² Service Limit 0.1 mm (.003 inch)

CAUTION: Maximum of 0.2mm (.008 inch) is permitted. This is a combined total dimension of stock removal from cylinder head (if any) and block top surface.

Fig. 13 Apply Sealant to Oil Seal Housing

Fig. 14 Oil Pump

Fig. 15 Crankshaft Front Oil Seal

(2)Clean cylinder block and check top surface for distortion with a straight edge and thickness gauge (Fig. 16).

(3)Top surface must be flat within:

Fig. 16 Distortion Check

BORING CYLINDER

Examine cylinder wall for scuffs, scoring and measure cylinder bore for out-of-round or taper. If defective, bore cylinder to oversize. Measure at points shown in (Fig. 17).

Four oversize pistons are available 0.25mm (.010 inch) 0.50mm (.020 inch) 0.75mm (.030 inch) and 1.0mm (.039 inch). Determine oversize piston on basis of largest cylinder bore.

Fig. 17 Measure Cylinder Bore

(1)Bore to specified clearance between the piston O.D. and cylinder. The measuring point of the piston O.D. is shown in (Fig. 18).

(2)Based on measured piston O.D., calculate boring finish dimension. Boring finish dimension equals piston O.D. plus 0.03 to 0.05 mm (.0012 to .002 inch)

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