- •MODERN
- •POWER STATION PRACTICE
- •PERGAMON PRESS
- •Contents
- •Foreword
- •G. A. W. Blackman, CBE, FEng
- •Preface
- •Chapters 1 and 2
- •Chapter 3
- •Contents of All Volumes
- •CHAPTER 1
- •Power station siting and site layout
- •1 Planning for new power stations
- •1.1 Introduction
- •1.2 Capacity considerations
- •1.3 Economic considerations
- •1.4 Future requirement predictions
- •1.5 System planning studies
- •1.6 Authority to build a new power station
- •2 Site selection and investigation
- •2.1 Basic site requirements
- •2.3 Detailed site investigation
- •2.4 Environmental considerations
- •2.5 Site selection
- •3 Site layout — thermal power stations
- •3.1 General
- •3.2 Foundations
- •3.3 Site and station levels
- •3.4 Main buildings and orientation
- •3.5 Ancillary buildings
- •3.6 Main access and on-site roads
- •3.7 Station operation considerations
- •3.8 Cooling water system
- •3.9 Fuel supplies and storage
- •3.10 Ash and dust disposal
- •3.11 Flue gas desulphurisation plant materials
- •3.12 Transmission requirements
- •3.13 Construction requirements
- •3.14 Amenity considerations
- •3.15 Typical site layouts
- •4 Pumped storage
- •4.1 Introduction.
- •4.2 Suitable topology
- •4.3 Ground conditions
- •4.4 Site capacity
- •4.5 System and transmission requirements
- •4.7 Heavy load access
- •4.9 Environmental impact
- •5 Gas turbines
- •5.1 Introduction
- •5.2 The role of gas turbines
- •4.7 Heavy load access
- •Station design and layout
- •1 Introduction
- •2.1 Fossil-fired stations
- •2.2 Nuclear stations
- •2.3 Hydro-electric and pumped storage stations
- •2.4 Gas turbine stations
- •3 Future development options
- •3.1 Fossil-fired plant
- •3.2 Nuclear stations
- •3.3 Combined cycle gas turbines
- •3.4 Wind power
- •3.5 Tidal power
- •3.6 Geothermal energy
- •3.7 Combined heat and power
- •4 Station design concepts
- •4.1 Basic considerations
- •4.2 Design objectives
- •5 Plant operation
- •6 Station layout
- •6.1 General
- •6.2 Main plant orientation
- •6.3 Layout conventions
- •.7 Turbine-generator systems
- •7.1 Feedheating plant
- •7.2 Condenser and auxiliary plant
- •7.3 Erection and maintenance
- •8 Boiler systems
- •8.1 Pulverised fuel system
- •8.2 Draught system
- •8.3 Oil firing system
- •8.4 Boiler fittings
- •8.5 Dust extraction plant
- •8.6 Flue gas desulphurisation plant
- •9 Main steam pipework
- •10 Low pressure pipework and valves
- •11 Water storage tanks
- •12 Cranes
- •13 Fire protection
- •13.1 Introduction
- •13.2 Prevention of fires
- •13.3 Limiting the consequences of a fire
- •13.4 Reducing the severity of fires
- •14 Electrical plant layout
- •14.1 Introduction
- •14.2 Auxiliary switchgear
- •14.3 Turbine-generator auxiliaries
- •14.4 Main connections
- •14.5 Transformers
- •14.6 Cables
- •14.7 Batteries and charging equipment
- •14.8 Control rooms
- •15 Heating, ventilation and air conditioning
- •15.1 Introduction
- •15.2 Ventilation of nuclear stations
- •15.3 Smoke and fire control
- •15.4 General layout of HVAC plant
- •16 Air services
- •17 Water treatment plant
- •18 Cooling water plant
- •18.1 General design considerations
- •18.2 Cooling water pumphouse
- •18.3 Main cooling water pumps
- •18.4 Screening plant
- •18.5 Pump discharge valves
- •18.6 Section valves
- •18.7 Discharge pipework
- •18.8 Auxiliary systems
- •19 Chlorination plant
- •20 Coal handling plant
- •20.2 Water-borne reception and discharging
- •20.3 Road-borne reception and discharging
- •20.4 Coal storage
- •20.5 Conveyance from unloading point to station bunkers or coal store
- •20.6 Plant control
- •21 Ash and dust handling plant
- •21.1 Ash handling plant
- •21.2 Dust handling plant
- •21.3 Ash and dust disposal
- •22 Auxiliary boilers
- •23 Gas generation and storage
- •23.1 Hydrogen
- •23.2 Carbon dioxide
- •23.3 Nitrogen
- •23.4 Miscellaneous gases
- •24 Pumped storage plant
- •24.1 Hydraulic machines
- •24.2 Generator-motors
- •24.3 Main inlet valves
- •24.4 Draft tube valves
- •24.5 Gates
- •24.6 High integrity pipework
- •25 Gas turbine plant
- •25.1 Introduction
- •25.2 Operational requirements
- •25.3 Aero-engine-derivative gas turbines
- •25.4 Industrial gas turbines
- •25.5 Gas turbine power station layout
- •26 References
- •CHAPTER 3
- •Civil engineering and building works
- •Introduction
- •2 Geotechnical investigations
- •2.1 General and desk studies
- •2.2 Geophysical investigations
- •2.3 Trial excavations and boreholes
- •2.3 Trial excavations and boreholes
- •2.4 In-situ tests
- •2.5 Groundwater investigations
- •2.6 Ground description and classification
- •2.7 Laboratory tests
- •2.8 Factual reports
- •2.9 Interpretation of site investigations
- •3 Seismic hazard assessment
- •3.1 Geology
- •3.2 Earthquakes
- •3.3 Crustal dynamics
- •3.4 Ground motion hazard
- •3.5 Ground rupture hazard
- •4 Types of foundations
- •4.1 Isolated column foundations
- •4.2 Strip foundations
- •4.5 Piled foundations
- •4.5 Piled foundations
- •4.6 Caisson foundations
- •4.7 Anti-seismic foundations
- •5 Foundations design and construction
- •5.1 Concrete
- •5.2 Bearing pressures and settlement
- •5.3 Test piling
- •6 Foundations for main and secondary structures
- •6.1 Boiler house foundations
- •6.2 Turbine hall foundations
- •6.3 Turbine-generator blocks
- •6.4 Basement of ground floor
- •6.5 Track hoppers
- •6.6 Chimney foundations
- •6.7 Cooling tower foundations
- •6.8 Reactor foundations
- •7 General site works
- •7.1 Flood embankments
- •7.2 Roads
- •7.3 Drainage
- •7.4 Railways
- •7.5 Coal storage
- •7.3 Oil tank compounds
- •7.7 Ash disposal areas
- •8 Methods of construction
- •8.1 Site clearance, access roads and construction offices
- •8.2 Underground construction
- •8.3 Groundwater lowering
- •8.4 Excavating machinery
- •8.6 Formwork and reinforcement
- •8.7 Mixing and placing of concrete
- •9 Direct cooled circulating water systems
- •9.1 Civil engineering structures in direct cooling systems
- •9.2 Culverts
- •3.3 Pumphouse and screen chamber intake
- •9.4 Cooling water tunnels
- •9.5 Submersible cooling water structures
- •9.6' Maintenance considerations
- •10 Harbours and jetties
- •10.1 General
- •10.2 Types of harbours and jetties
- •10.3 Construction of harbours and jetties
- •11 Loadings
- •11.1 Definitions
- •11.2 Imposed loads due <o plant
- •11.3 Distributed imposed loads
- •II. 6 Reduced loadings in main beams and columns
- •11.4 Cranes
- •11.5 Wind and snow loads
- •12 Steel frames
- •12.1 Steelwork
- •13 Reinforced concrete
- •13.1 General
- •13.2 Formwork
- •13.3 Reinforcement
- •1^.4 Design of reinforced concrete
- •12.2 Design of members
- •12.3 Connections
- •12.4 Protection of steelwork
- •13.5 Movement joints
- •13.6 Curing
- •13.7 Precast concrete
- •14 Prestressed concrete
- •14.1 Prestressing
- •14.2 Prestressed piling
- •14.2 Prestressed piling
- •14.3 Prestressed concrete pressure vessels and containments
- •15 Brickwork and blockwork
- •15.1 General
- •15.2 Bricks
- •15.3 Mortar
- •15.4 Brickwork
- •15.5 Blocks
- •15.8 Openings
- •15.6 Blockwork
- •16 Lightweight walling systems
- •16.1 Sheeting
- •16.2 Insulation
- •16.3 Fixings
- •16.4 Durability
- •17 Roofing
- •17.1 Structural elements
- •17.2 Insulation and weatherproofing layers
- •17.3 Application to power stations
- •17.4 Durability
- •17.5 Rainwater disposal
- •18 Finishes
- •18.1 Floor finish considerations
- •18.2 Types of floor finish
- •18.3 Finishes to walls and ceilings
- •18.4 Wall tiling and other special finishes
- •18.5 Internal painting
- •18^6 External painting
- •19 Turbine hall and boiler house construction
- •19.1 General
- •19.2 Structural considerations
- •19.3 Erection of steelwork
- •19.4 ''Cladding
- •19.5 Ventilation
- •19.6 Floor and wall finishes
- •20 Reactor construction
- •20.1 Reactors
- •20.2 Reactor buildings
- •21.2 Control room building
- •21.3 Gas turbine house
- •21.4 CW pumphouse
- •21.6 Workshops and stores
- •21.7 Offices, welfare blocks, laboratories and similar buildings
- •22 Chimneys, cooling towers and precipitators
- •22.1 Chimneys
- •22.2 Cooling towers
- •22.3 Precipitators
- •23 Architecture and landscape
- •23.1 General power station architecture
- •23.2 Landscape considerations
- •23.3 Preparatory works
- •23.4 Landscape layout
- •24 Regulations
- •24.1 Government instruments
- •24.2 Factories Act
- •24.4 Building regulations
- •24.5 Nuclear station licensing
- •25 Civil engineering contracts
- •25.2 Forms of contract
- •25.3 Contract strategy
- •25.4 Contract placing
- •25.5 Contract administration
- •25.6 Budgetary approval and control
- •26 References
- •Appendix A
- •SUBJECT INDEX
engineer’s requirements in sufficient time to enable him to plan and organise the work and his resources of
labour, plant and material. |
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|
||
To |
monitor |
the performance |
under each |
contract |
the |
engineer |
convenes regular |
(monthly) |
meetings |
with the contractor’s senior management and the respective staffs to consider and act on the information required, the progress to date and the programme for completion.
Intermediate meetings between the engineer’s repre
sentative |
and |
the contractor’s site staff |
are held |
to |
|
ensure |
that |
any undertakings given or instructions |
|||
issued |
at |
or |
following the engineer’s meeting are |
||
carried out. |
All |
meetings arc minuted and |
agreed |
by |
|
both parties. |
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|
25.6 Budgetary approval and control
25.6.1General
II budgetary control is to be achieved, constant and detailed analysis of the developing design and the engineer's instructions is required. Changes in cost fall under four main headings:
•Changes in design.
•Design development.
•Site instructions/daywork.
•Additional costs.
25.6.2Changes in design
Changes in design arise from alterations in plant or electrical requirements (i.e.. loadings or layout) and variations in ground conditions. If costs arising from these changes tire not noted in good time they can have a devastating effect on budgetary control. It is recom mended that a quantity surveyor is located in the engineer’s design office and monitors the changes between*sign/bills theof quantitiestenderde and the
design currently being prepared. The quantity surveyor should estimate the cost of these changes and notify them to the employer and the engineer so that correc tive measures are taken or adequate financial provision made.
25.6.3Design development
The financial effects of the progressive small changes due to design development are more difficult to detect than the larger design change. This is due to the fact that individually they are of a minor nature but their cumulative effect can be large. Budgetary allowances should be made for design development and the quan tity surveyor can assess the actual changes by main taining the remcasurement of the works closely behind the issue of working drawings, costing this re measurement and comparing it with the budgetary
References
allowance. The cumulative effect and comparison can be notified as previously stated.
25.6.4Site instructions
Copies of all site instructions and daywork orders should be passed to the quantity surveyor who ensures that any changes in cost are recorded and notified, as previously stated.
25.6.5Additional costs
In accordance with the conditions of contract the contractor is entitled to additional costs where the employer or the engineer fail to meet their obligations under the contract. The contractor must give notice and details of his assessment of such additional costs. The engineer shall, on receipt of such notice, inform the employer and quantity surveyor. The employer and engineers should take corrective measures to reduce the impact of the costs. A preliminary assessment can be made and notified by the quantity surveyor so that financial provision can be made.
26 References
[1] BS5930: Code of practice for site investigations: 1981
[2| BS8004: Code of practice for foundations: 1986
[3] BS8110: Structural use of concrete: 1985
Part 1: Code of practice for design and construction Part 2: Code of practice for special circumstances
Part 3: Design charts for singly reinforced beams, doubly reinforced beams and rectangular columns
[4| |
Hadjian, A.11.: Seismic isolation of nuclear plants: Nuclear |
|
1 Engineering and Design. Vol. 84 No. 3: 1985 |
[5| |
IJS882: Specification for aggregates from natural resources |
|
for concrete: 1983 |
[6]BS12: Specification for ordinary and rapid-hardening Port land cement: 1978
[7]BS4027: Specification for sulphate-resisting Portland cement: 1980
[8]BS3148: Methods of test for water for making concrete: 1980
[9]BS3892: Pulverised fuel ash:
Part 1: 1982 — Specification for pulverised fuel ash for use as a cementitious component in structural concrete
Part 2: 1984 — Specification for pulverised fuel ash for use in grouts and for miscellaneous uses in concrete
[10]BS5075: Concrete admixtures:
Part 1: 1982 — Specification for accelerating admixtures,
retarding admixtures and water reducing admixtures
Part 2: 1982 — Specification for air-entering admixtures
Part 3: 1985 — Specification for superplasticising admix
tures |
J |
|
[11]BS5572: Code of practice for sanitary pipework: 1978
[12]BS8301: Code of practice for building drainage: 1985
301
Civil engineering and building works
(I3| Reservoirs Act 1075
11* 1 I'lid'Hics .Act: I he work in cotnpivssi d hi ••]»»•» ml o pil.i Irons, : SI 1958 No. bl: SI I9o() No. 1507 *»SI l '3 No. 3<»: I'^S
[15]BS6399: Loading lor buildings; Ibs-l
Part I: (.ode of practice lor dead and iinjx'scd loads
[16]CP3: Chapter V: Loading
Part 2: 1972 Wind loads
[17]BS4360: Specification lor weldable structural steels: 1986
[18]BS5950: Structural use of steelwork in building: 1985
Part 1: Code of practice |
for design in simple and continuous |
|||||
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construction: hot rolled sections |
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Part |
2: |
Specification for |
materials, |
fabrication |
and |
erection: |
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hot rolled sections |
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|
Part |
4: |
Code of practice |
for design |
of floors |
with |
profiled |
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|
steel sheeting |
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|
|
Part 5: Code of practice for design of cold formed sections
[19] Constrado — Steelwork design guide to BS5950: Part
1:Volume I, Section properties and member capacities: 1985
[20]Pal. D.C. and Parker. J.V.: The aseismic design of a reactor
building for the advanced gas cooled reactor |
power |
plant: |
Proc. Conf. (ICE) Earthquake Engineering |
in |
Britain, |
University of East Anglia: IK-19 April 1985 |
|
|
[21]Smith, C.R.: Seismic design approach for the Sizewell B nuclear power plant: Proc. Conf. (ICE) Earthquake Engineer ing in pritain. University of East Anglia: 18-19 April 1985
[22]ACI 349-80: Code requirements for nuclear safety related concrete structures and commentary — ACI 349R-80: Ameri can Concrete Institute, Detroit. Michigan, USA
[23]ACI 318M-83: Building code requirements for reinforced concrete structures: American Concrete Institute, Detroit. Michigan, USA
[24]ASCE: Manual and Report on Engineering Practice — No.
58:Structural analysis and design of nuclear plant facilities: American Society of Civil Engineers: 1980
Chapter 3
1-^1 |
P.nk. R |
ami I’aiil* cd.o . I |
: l-L |
inloi |
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zcoihjclc sli ik |
lui re |
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h'hn Wilcv: I'?/'' |
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|2«| |
BS4975: |
|
Specific.ilion |
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lor |
prusltusscd |
concrcle |
pics-anr |
|
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vessels lor nuclear reactors: I^73 |
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|27| |
ASME |
III |
Division |
2: |
Spccilicalion |
lor |
prcsiressed |
concrete |
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reactor vessels and containments: ASME. New York. I SA |
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|28| BS392I: Specification for clav bricks: 1985
[29| BS6O73: Precast concrete masonry units: 1981
Part 1: Specification lor precast concrete masonry units
Part 2: Method for specifying precast concrete masonry units
[30] BS29K9: Specification for continuously hot-dip zinc-coated and iron-zinc alloy coated steel: wide strip, sheet/plate and silt wide strip: 1982
[311 Model code for concrete chimneys; Part A: The shell: Coinitc International des Cheminecs Industricilcs: 1984
|32[ DIN 1056: Free standing chimneys: Deutsches In.stitut fur Normung, E.V. Berlin
[33| BS6651: Code of practice for protection of structures against lightning: 1985
[34]BS4485: Specification for waler cooling lowers: Part 1: 1969 (1982) — Glossary of terms
Part 2: 1969 — Methods of test and acceptance testing
Part 3: 1977 — Thermal and functional design of cooling lowers Addendum No. I ( 1978) Io Pait 3 Factory prefabricated cooling towers
Part 4: 1975 — Structural design of cooling towers
[35| BS6465: Sanitary installations: 1984
Part 1: Code of practice for scale of provision, selection and
installation of sanitary appliances
(36)BS8004: Code of practice for foundations: 198b
302
Appendix A
Appendix A
Estimation of the carrying capacity of piles
A1 Driven pile in non-cohesive soil
The best known of the dynamic formulae is the Hijey formula. This is based on the impact of elastic bodies and equates the energy of the hammer blow to the resistance of the ground to the penetration of the pile. Allowances are made for loss of energy due to elastic contractions of the pile, dolly and subsoil as well as the losses due to the inertia of the pile. As originally proposed the formula is as follows:
WhT|
S + c/2
where R = ultimate driving resistance in tons
W = weight of hammer in tons
h = height of free fall of hammer in inches
S = final set or penetration per blow in inches
c |
= |
sum of temporary elastic compressions in |
|
|
inches of pile; dolly and ground; these |
|
|
values are also dependent on whether |
|
|
driving is easy, medium or hard, and are |
|
|
obtained from tables (36] |
i) |
= |
efficiency of blow; this value is dependent |
|
|
on the ratio of the weight of the pile to the |
|
|
hammer and the dolly type. This value may |
|
|
be obtained from tables [36] |
The factor of safety to be applied to the ultimate driving, resistance obtained by the formula should never be less than 2.
However, if there is any suggestion of time-dependent relax ation of resistance this formula should be used wi’h extra care and higher factors for safety used. An increase in these values should in any case be made for structures sensitive to settle ment.
A2 Driven and bored piles in cohesive soil
The carrying capacity may be estimated when the shear strength of the soil is known. The first term in the following example formula is that due to skin friction and the second term is due to end bearing support.
For a bored pile in London Clay the estimated safe load is:
IldL x |
0.45C, |
lid2 |
9wc. |
— ■ — q- |
— - |
+ ----- ---- -- kN |
|
|
F |
4 |
F |
where d = diameter of pile in metres
L = effective length of pile in metres
Cs = average undrained cohesion over the length of the pile shaft in kN/m2
CH = typical undrained cohesion at base of pile in kN/m2
w |
= |
a factor |
which |
depends |
on |
the |
diameter of |
|
|
the pile |
|
|
|
|
|
F |
= |
factor of |
safety, |
about 2 |
on |
skin |
friction and |
2.5 for end bearing
?03