- •MODERN
- •POWER STATION PRACTICE
- •PERGAMON PRESS
- •Contents
- •Foreword
- •G. A. W. Blackman, CBE, FEng
- •Preface
- •Chapters 1 and 2
- •Chapter 3
- •Contents of All Volumes
- •CHAPTER 1
- •Power station siting and site layout
- •1 Planning for new power stations
- •1.1 Introduction
- •1.2 Capacity considerations
- •1.3 Economic considerations
- •1.4 Future requirement predictions
- •1.5 System planning studies
- •1.6 Authority to build a new power station
- •2 Site selection and investigation
- •2.1 Basic site requirements
- •2.3 Detailed site investigation
- •2.4 Environmental considerations
- •2.5 Site selection
- •3 Site layout — thermal power stations
- •3.1 General
- •3.2 Foundations
- •3.3 Site and station levels
- •3.4 Main buildings and orientation
- •3.5 Ancillary buildings
- •3.6 Main access and on-site roads
- •3.7 Station operation considerations
- •3.8 Cooling water system
- •3.9 Fuel supplies and storage
- •3.10 Ash and dust disposal
- •3.11 Flue gas desulphurisation plant materials
- •3.12 Transmission requirements
- •3.13 Construction requirements
- •3.14 Amenity considerations
- •3.15 Typical site layouts
- •4 Pumped storage
- •4.1 Introduction.
- •4.2 Suitable topology
- •4.3 Ground conditions
- •4.4 Site capacity
- •4.5 System and transmission requirements
- •4.7 Heavy load access
- •4.9 Environmental impact
- •5 Gas turbines
- •5.1 Introduction
- •5.2 The role of gas turbines
- •4.7 Heavy load access
- •Station design and layout
- •1 Introduction
- •2.1 Fossil-fired stations
- •2.2 Nuclear stations
- •2.3 Hydro-electric and pumped storage stations
- •2.4 Gas turbine stations
- •3 Future development options
- •3.1 Fossil-fired plant
- •3.2 Nuclear stations
- •3.3 Combined cycle gas turbines
- •3.4 Wind power
- •3.5 Tidal power
- •3.6 Geothermal energy
- •3.7 Combined heat and power
- •4 Station design concepts
- •4.1 Basic considerations
- •4.2 Design objectives
- •5 Plant operation
- •6 Station layout
- •6.1 General
- •6.2 Main plant orientation
- •6.3 Layout conventions
- •.7 Turbine-generator systems
- •7.1 Feedheating plant
- •7.2 Condenser and auxiliary plant
- •7.3 Erection and maintenance
- •8 Boiler systems
- •8.1 Pulverised fuel system
- •8.2 Draught system
- •8.3 Oil firing system
- •8.4 Boiler fittings
- •8.5 Dust extraction plant
- •8.6 Flue gas desulphurisation plant
- •9 Main steam pipework
- •10 Low pressure pipework and valves
- •11 Water storage tanks
- •12 Cranes
- •13 Fire protection
- •13.1 Introduction
- •13.2 Prevention of fires
- •13.3 Limiting the consequences of a fire
- •13.4 Reducing the severity of fires
- •14 Electrical plant layout
- •14.1 Introduction
- •14.2 Auxiliary switchgear
- •14.3 Turbine-generator auxiliaries
- •14.4 Main connections
- •14.5 Transformers
- •14.6 Cables
- •14.7 Batteries and charging equipment
- •14.8 Control rooms
- •15 Heating, ventilation and air conditioning
- •15.1 Introduction
- •15.2 Ventilation of nuclear stations
- •15.3 Smoke and fire control
- •15.4 General layout of HVAC plant
- •16 Air services
- •17 Water treatment plant
- •18 Cooling water plant
- •18.1 General design considerations
- •18.2 Cooling water pumphouse
- •18.3 Main cooling water pumps
- •18.4 Screening plant
- •18.5 Pump discharge valves
- •18.6 Section valves
- •18.7 Discharge pipework
- •18.8 Auxiliary systems
- •19 Chlorination plant
- •20 Coal handling plant
- •20.2 Water-borne reception and discharging
- •20.3 Road-borne reception and discharging
- •20.4 Coal storage
- •20.5 Conveyance from unloading point to station bunkers or coal store
- •20.6 Plant control
- •21 Ash and dust handling plant
- •21.1 Ash handling plant
- •21.2 Dust handling plant
- •21.3 Ash and dust disposal
- •22 Auxiliary boilers
- •23 Gas generation and storage
- •23.1 Hydrogen
- •23.2 Carbon dioxide
- •23.3 Nitrogen
- •23.4 Miscellaneous gases
- •24 Pumped storage plant
- •24.1 Hydraulic machines
- •24.2 Generator-motors
- •24.3 Main inlet valves
- •24.4 Draft tube valves
- •24.5 Gates
- •24.6 High integrity pipework
- •25 Gas turbine plant
- •25.1 Introduction
- •25.2 Operational requirements
- •25.3 Aero-engine-derivative gas turbines
- •25.4 Industrial gas turbines
- •25.5 Gas turbine power station layout
- •26 References
- •CHAPTER 3
- •Civil engineering and building works
- •Introduction
- •2 Geotechnical investigations
- •2.1 General and desk studies
- •2.2 Geophysical investigations
- •2.3 Trial excavations and boreholes
- •2.3 Trial excavations and boreholes
- •2.4 In-situ tests
- •2.5 Groundwater investigations
- •2.6 Ground description and classification
- •2.7 Laboratory tests
- •2.8 Factual reports
- •2.9 Interpretation of site investigations
- •3 Seismic hazard assessment
- •3.1 Geology
- •3.2 Earthquakes
- •3.3 Crustal dynamics
- •3.4 Ground motion hazard
- •3.5 Ground rupture hazard
- •4 Types of foundations
- •4.1 Isolated column foundations
- •4.2 Strip foundations
- •4.5 Piled foundations
- •4.5 Piled foundations
- •4.6 Caisson foundations
- •4.7 Anti-seismic foundations
- •5 Foundations design and construction
- •5.1 Concrete
- •5.2 Bearing pressures and settlement
- •5.3 Test piling
- •6 Foundations for main and secondary structures
- •6.1 Boiler house foundations
- •6.2 Turbine hall foundations
- •6.3 Turbine-generator blocks
- •6.4 Basement of ground floor
- •6.5 Track hoppers
- •6.6 Chimney foundations
- •6.7 Cooling tower foundations
- •6.8 Reactor foundations
- •7 General site works
- •7.1 Flood embankments
- •7.2 Roads
- •7.3 Drainage
- •7.4 Railways
- •7.5 Coal storage
- •7.3 Oil tank compounds
- •7.7 Ash disposal areas
- •8 Methods of construction
- •8.1 Site clearance, access roads and construction offices
- •8.2 Underground construction
- •8.3 Groundwater lowering
- •8.4 Excavating machinery
- •8.6 Formwork and reinforcement
- •8.7 Mixing and placing of concrete
- •9 Direct cooled circulating water systems
- •9.1 Civil engineering structures in direct cooling systems
- •9.2 Culverts
- •3.3 Pumphouse and screen chamber intake
- •9.4 Cooling water tunnels
- •9.5 Submersible cooling water structures
- •9.6' Maintenance considerations
- •10 Harbours and jetties
- •10.1 General
- •10.2 Types of harbours and jetties
- •10.3 Construction of harbours and jetties
- •11 Loadings
- •11.1 Definitions
- •11.2 Imposed loads due <o plant
- •11.3 Distributed imposed loads
- •II. 6 Reduced loadings in main beams and columns
- •11.4 Cranes
- •11.5 Wind and snow loads
- •12 Steel frames
- •12.1 Steelwork
- •13 Reinforced concrete
- •13.1 General
- •13.2 Formwork
- •13.3 Reinforcement
- •1^.4 Design of reinforced concrete
- •12.2 Design of members
- •12.3 Connections
- •12.4 Protection of steelwork
- •13.5 Movement joints
- •13.6 Curing
- •13.7 Precast concrete
- •14 Prestressed concrete
- •14.1 Prestressing
- •14.2 Prestressed piling
- •14.2 Prestressed piling
- •14.3 Prestressed concrete pressure vessels and containments
- •15 Brickwork and blockwork
- •15.1 General
- •15.2 Bricks
- •15.3 Mortar
- •15.4 Brickwork
- •15.5 Blocks
- •15.8 Openings
- •15.6 Blockwork
- •16 Lightweight walling systems
- •16.1 Sheeting
- •16.2 Insulation
- •16.3 Fixings
- •16.4 Durability
- •17 Roofing
- •17.1 Structural elements
- •17.2 Insulation and weatherproofing layers
- •17.3 Application to power stations
- •17.4 Durability
- •17.5 Rainwater disposal
- •18 Finishes
- •18.1 Floor finish considerations
- •18.2 Types of floor finish
- •18.3 Finishes to walls and ceilings
- •18.4 Wall tiling and other special finishes
- •18.5 Internal painting
- •18^6 External painting
- •19 Turbine hall and boiler house construction
- •19.1 General
- •19.2 Structural considerations
- •19.3 Erection of steelwork
- •19.4 ''Cladding
- •19.5 Ventilation
- •19.6 Floor and wall finishes
- •20 Reactor construction
- •20.1 Reactors
- •20.2 Reactor buildings
- •21.2 Control room building
- •21.3 Gas turbine house
- •21.4 CW pumphouse
- •21.6 Workshops and stores
- •21.7 Offices, welfare blocks, laboratories and similar buildings
- •22 Chimneys, cooling towers and precipitators
- •22.1 Chimneys
- •22.2 Cooling towers
- •22.3 Precipitators
- •23 Architecture and landscape
- •23.1 General power station architecture
- •23.2 Landscape considerations
- •23.3 Preparatory works
- •23.4 Landscape layout
- •24 Regulations
- •24.1 Government instruments
- •24.2 Factories Act
- •24.4 Building regulations
- •24.5 Nuclear station licensing
- •25 Civil engineering contracts
- •25.2 Forms of contract
- •25.3 Contract strategy
- •25.4 Contract placing
- •25.5 Contract administration
- •25.6 Budgetary approval and control
- •26 References
- •Appendix A
- •SUBJECT INDEX
Civil engineering and building works |
Chapter 3 |
Fig. 3.34 Arrangement of intake shafts constructed from inside the tunnel
but the emphasis must be on control of the design and specification at the construction stage.
A prior knowledge of the characteristics of the water and the environment both physical (silt, etc.) and biological (fouling, etc.) is essential at the planning stage, as well as any changes that a thermal and water flow shock to the area may trigger.
10Harbours and jetties
10.1General
All .coastal and estuarine stations have seaborne fuel and other deliveries and exports as a valuable option, especially those with either overor under-developed hinterland infrastructures. Apart from pipelines, sea transport often offers the most economical method of servicing a station; and once the decision is taken to provide a berthing facility, it then becomes a more logical and economic option for other materials. Exports such as ash or unprocessed fuel, sections of the power station and its plant, both incoming and out
going, can clearly be considered to be potential water borne loads.
The jetty and its connections to the shore need to carry all cargo handling equipment, conveyors, pipe lines, etc., all services needed by vessels and must have space for access and manoeuvring by fire, ambulance and other services. Overall dimensions are governed largely by long term considerations such as source and quantities of fuel, size and types of ship, turnround time and varieties of other anticipated cargo. These factors depend on commercial decisions, but they control the minimum laden draught and hence the possible location of a jetty and its structural form. t
Figure 3.35 shows the West Thurrock coal-fired power station where coal is received by collier unloading at the riverside jetty.
Landarms can be. over or under water, or non existent if deep water is close inshore. They may also double as cooling water inlet or outlet pipes if this suits the layout with the intake, outfall or pumphouse form ing part of the jetty or quay structure. Interference with shipping movements needs to be avoided by correct
238
233
Fig. 3.35 West Thurrock coal-fired station
(see also colour photograph between pp 242 and pp 243)
jetties and Harbours
Civil engineering and building works |
Chapter 3 |
placing and direction of discharge and intake structures and their flows.
Development of harbour facilities needs to be inte grated with other marine works and sea defences, and to be superimposed on the background topography and current pattern so as to cause minimum disturbance to the natural balance of silt and littoral drift movements. Often this can only be done by physical models and by reference to similar sites elsewhere. Mathematical models may be helpful for specific parts. Both types of model need hydrographic information from site to enable building and validation.
10.2 Types of harbours and jetties
Free-standing jetties in deep water present totally different engineering problems to those posed by wharves or quays suitable for shallower-draught vessels. Opportunities for cheap wharf construction are virtually limited to redevelopment areas in Western Europe. Basic types of construction arc described here but it should be remembered that with large power stations the logistics of programme construction, plant and techniques available may affect marine works more than pure cost.
The simplest type of wharf is illustrated in Fig 3.36. Here the river bank is supported by a line of sheet piles with their toes driven well below the ultimate dredged level of the river bed, and with their heads supported
WALL OF STEEL
SHEETPILING
Fra. 3.36 Section of wharf with sheet piling retaining wall
by walings held back by tie-rods to anchor blocks set well back in stable ground. This type of wharf is most suitable for low ranges of tide and shallow draught vessels, due to the limited earth pressures which can be supported.
Figure 3.37 illustrates a type of wharf used where deeper berthing is required. The stability of the bank is again maintained by a sheet pile wall and by a rein forced concrete sub-deck and retaining wall supported on piles. The bulk handling plant is carried on a beam ancislab deck supported partly on piles, and on its out side edge by a row of cylinders. These arc spaced at intervals of about 10 m and besides supporting the front of the wharf, also resist the impact loads from ships berthing. In this instance, piles are driven down through the base of the cylinders into the chalk, and the cylinders are braced from the sub-deck and concrete retaining wall by reinforced concrete trusses. Replace able timber fenders and rubbing timbers are fixed to the face of the wharf and cylinders to minimise impact loads. The berth needs to be dredged, but the river bed can be left at its natural profile behind the row of cylinders.
TRACK FOR
COALING CRANE
Fra. 3.37 Section of wharf with concrete piles and cylinders
Figure 3.38 shows a cross-section of a wharf taken in a position where the sub-deck has been replaced by coarse sareen chambers. The cylinders, fendering $nd deck are indicated, with one of the travelling cranes. The river bed at the wharf’s frontage has been dredged to give sufficient depth of water at all stages of the tide for laden vessels to remain afloat. Consequently they can enter or leave the berths at any time.
Deeper berthing facilities may call for the construc tion of free-standing jetties far enough off-shore to be on the edge of the deep water channel. A reinforced
240
naroours ana jetties
Fig. 3.3X Section of wharf showing intake, screen chambers and pumphouse
concrete deck of beam and slab construction is sup ported on tows of raking and vertical piles, or on two or three rows of cylinders. The cylinders are connected across the jetty by deep beams. The junctions between beams and cylinders are heavily reinforced, as are the cylinders, so that a rigid structure is produced. This removes the need for deep cross-braces between beams and cylinders, and the consequent difficulty of working between tides. The cylinders may be taken down to final foundation level or may have piles driven down through their bases to take the vertical and berthing loads.
A typical tendering system may consist of hollow steel piles driven between the front row of cylinders and supported off the deck by buffers. Timber protec tion can also be provided, fixed to the steel piles, and spanning between them. This type of jetty may also have intake or outfall chambers built integrally with it.
The free-standing deep water jetty needs to be con nected to shore for virtually everything that passes to or from it. Because of the high cost of this link it is better to limit its capability to essentials, the largest of which is usually fire appliances, and to use conveyor and pipe line housings as structural members.
10.3 Construction of harbours and jetties
Whether the site is in a remote area or an urban area
with a |
crowded infrastructure, there |
is always |
pressure |
to have |
a working jetty or harbour |
early in |
the con |
struction programme to relieve traffic or open up isolated sites for deliveries of construction equipment. This pressure usually means that jetties are designed for quick construction rather than engineering inno vation, while construction depends heavily on the weather at site and the floating plant available. Wharves and harbours are not so amenable to the use of flexible or prefabrication techniques and usually take longer to construct and require more site-produced concrete. Hence jetties are usually the first choice if their sole purpose is to service the power station.
The necessary major plant; floating cranes, pile frames, batchers, dredgers and tugs must be known to be available at the site before a specific design is adopted. Alternatively, contractor designs should be invited from tenderers who have known access to suitable plant.
Mobilising marine construction equipment is likely to be a major part of the cost so standard sizing of piles,
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