- •MODERN
- •POWER STATION PRACTICE
- •PERGAMON PRESS
- •Contents
- •Foreword
- •G. A. W. Blackman, CBE, FEng
- •Preface
- •Chapters 1 and 2
- •Chapter 3
- •Contents of All Volumes
- •CHAPTER 1
- •Power station siting and site layout
- •1 Planning for new power stations
- •1.1 Introduction
- •1.2 Capacity considerations
- •1.3 Economic considerations
- •1.4 Future requirement predictions
- •1.5 System planning studies
- •1.6 Authority to build a new power station
- •2 Site selection and investigation
- •2.1 Basic site requirements
- •2.3 Detailed site investigation
- •2.4 Environmental considerations
- •2.5 Site selection
- •3 Site layout — thermal power stations
- •3.1 General
- •3.2 Foundations
- •3.3 Site and station levels
- •3.4 Main buildings and orientation
- •3.5 Ancillary buildings
- •3.6 Main access and on-site roads
- •3.7 Station operation considerations
- •3.8 Cooling water system
- •3.9 Fuel supplies and storage
- •3.10 Ash and dust disposal
- •3.11 Flue gas desulphurisation plant materials
- •3.12 Transmission requirements
- •3.13 Construction requirements
- •3.14 Amenity considerations
- •3.15 Typical site layouts
- •4 Pumped storage
- •4.1 Introduction.
- •4.2 Suitable topology
- •4.3 Ground conditions
- •4.4 Site capacity
- •4.5 System and transmission requirements
- •4.7 Heavy load access
- •4.9 Environmental impact
- •5 Gas turbines
- •5.1 Introduction
- •5.2 The role of gas turbines
- •4.7 Heavy load access
- •Station design and layout
- •1 Introduction
- •2.1 Fossil-fired stations
- •2.2 Nuclear stations
- •2.3 Hydro-electric and pumped storage stations
- •2.4 Gas turbine stations
- •3 Future development options
- •3.1 Fossil-fired plant
- •3.2 Nuclear stations
- •3.3 Combined cycle gas turbines
- •3.4 Wind power
- •3.5 Tidal power
- •3.6 Geothermal energy
- •3.7 Combined heat and power
- •4 Station design concepts
- •4.1 Basic considerations
- •4.2 Design objectives
- •5 Plant operation
- •6 Station layout
- •6.1 General
- •6.2 Main plant orientation
- •6.3 Layout conventions
- •.7 Turbine-generator systems
- •7.1 Feedheating plant
- •7.2 Condenser and auxiliary plant
- •7.3 Erection and maintenance
- •8 Boiler systems
- •8.1 Pulverised fuel system
- •8.2 Draught system
- •8.3 Oil firing system
- •8.4 Boiler fittings
- •8.5 Dust extraction plant
- •8.6 Flue gas desulphurisation plant
- •9 Main steam pipework
- •10 Low pressure pipework and valves
- •11 Water storage tanks
- •12 Cranes
- •13 Fire protection
- •13.1 Introduction
- •13.2 Prevention of fires
- •13.3 Limiting the consequences of a fire
- •13.4 Reducing the severity of fires
- •14 Electrical plant layout
- •14.1 Introduction
- •14.2 Auxiliary switchgear
- •14.3 Turbine-generator auxiliaries
- •14.4 Main connections
- •14.5 Transformers
- •14.6 Cables
- •14.7 Batteries and charging equipment
- •14.8 Control rooms
- •15 Heating, ventilation and air conditioning
- •15.1 Introduction
- •15.2 Ventilation of nuclear stations
- •15.3 Smoke and fire control
- •15.4 General layout of HVAC plant
- •16 Air services
- •17 Water treatment plant
- •18 Cooling water plant
- •18.1 General design considerations
- •18.2 Cooling water pumphouse
- •18.3 Main cooling water pumps
- •18.4 Screening plant
- •18.5 Pump discharge valves
- •18.6 Section valves
- •18.7 Discharge pipework
- •18.8 Auxiliary systems
- •19 Chlorination plant
- •20 Coal handling plant
- •20.2 Water-borne reception and discharging
- •20.3 Road-borne reception and discharging
- •20.4 Coal storage
- •20.5 Conveyance from unloading point to station bunkers or coal store
- •20.6 Plant control
- •21 Ash and dust handling plant
- •21.1 Ash handling plant
- •21.2 Dust handling plant
- •21.3 Ash and dust disposal
- •22 Auxiliary boilers
- •23 Gas generation and storage
- •23.1 Hydrogen
- •23.2 Carbon dioxide
- •23.3 Nitrogen
- •23.4 Miscellaneous gases
- •24 Pumped storage plant
- •24.1 Hydraulic machines
- •24.2 Generator-motors
- •24.3 Main inlet valves
- •24.4 Draft tube valves
- •24.5 Gates
- •24.6 High integrity pipework
- •25 Gas turbine plant
- •25.1 Introduction
- •25.2 Operational requirements
- •25.3 Aero-engine-derivative gas turbines
- •25.4 Industrial gas turbines
- •25.5 Gas turbine power station layout
- •26 References
- •CHAPTER 3
- •Civil engineering and building works
- •Introduction
- •2 Geotechnical investigations
- •2.1 General and desk studies
- •2.2 Geophysical investigations
- •2.3 Trial excavations and boreholes
- •2.3 Trial excavations and boreholes
- •2.4 In-situ tests
- •2.5 Groundwater investigations
- •2.6 Ground description and classification
- •2.7 Laboratory tests
- •2.8 Factual reports
- •2.9 Interpretation of site investigations
- •3 Seismic hazard assessment
- •3.1 Geology
- •3.2 Earthquakes
- •3.3 Crustal dynamics
- •3.4 Ground motion hazard
- •3.5 Ground rupture hazard
- •4 Types of foundations
- •4.1 Isolated column foundations
- •4.2 Strip foundations
- •4.5 Piled foundations
- •4.5 Piled foundations
- •4.6 Caisson foundations
- •4.7 Anti-seismic foundations
- •5 Foundations design and construction
- •5.1 Concrete
- •5.2 Bearing pressures and settlement
- •5.3 Test piling
- •6 Foundations for main and secondary structures
- •6.1 Boiler house foundations
- •6.2 Turbine hall foundations
- •6.3 Turbine-generator blocks
- •6.4 Basement of ground floor
- •6.5 Track hoppers
- •6.6 Chimney foundations
- •6.7 Cooling tower foundations
- •6.8 Reactor foundations
- •7 General site works
- •7.1 Flood embankments
- •7.2 Roads
- •7.3 Drainage
- •7.4 Railways
- •7.5 Coal storage
- •7.3 Oil tank compounds
- •7.7 Ash disposal areas
- •8 Methods of construction
- •8.1 Site clearance, access roads and construction offices
- •8.2 Underground construction
- •8.3 Groundwater lowering
- •8.4 Excavating machinery
- •8.6 Formwork and reinforcement
- •8.7 Mixing and placing of concrete
- •9 Direct cooled circulating water systems
- •9.1 Civil engineering structures in direct cooling systems
- •9.2 Culverts
- •3.3 Pumphouse and screen chamber intake
- •9.4 Cooling water tunnels
- •9.5 Submersible cooling water structures
- •9.6' Maintenance considerations
- •10 Harbours and jetties
- •10.1 General
- •10.2 Types of harbours and jetties
- •10.3 Construction of harbours and jetties
- •11 Loadings
- •11.1 Definitions
- •11.2 Imposed loads due <o plant
- •11.3 Distributed imposed loads
- •II. 6 Reduced loadings in main beams and columns
- •11.4 Cranes
- •11.5 Wind and snow loads
- •12 Steel frames
- •12.1 Steelwork
- •13 Reinforced concrete
- •13.1 General
- •13.2 Formwork
- •13.3 Reinforcement
- •1^.4 Design of reinforced concrete
- •12.2 Design of members
- •12.3 Connections
- •12.4 Protection of steelwork
- •13.5 Movement joints
- •13.6 Curing
- •13.7 Precast concrete
- •14 Prestressed concrete
- •14.1 Prestressing
- •14.2 Prestressed piling
- •14.2 Prestressed piling
- •14.3 Prestressed concrete pressure vessels and containments
- •15 Brickwork and blockwork
- •15.1 General
- •15.2 Bricks
- •15.3 Mortar
- •15.4 Brickwork
- •15.5 Blocks
- •15.8 Openings
- •15.6 Blockwork
- •16 Lightweight walling systems
- •16.1 Sheeting
- •16.2 Insulation
- •16.3 Fixings
- •16.4 Durability
- •17 Roofing
- •17.1 Structural elements
- •17.2 Insulation and weatherproofing layers
- •17.3 Application to power stations
- •17.4 Durability
- •17.5 Rainwater disposal
- •18 Finishes
- •18.1 Floor finish considerations
- •18.2 Types of floor finish
- •18.3 Finishes to walls and ceilings
- •18.4 Wall tiling and other special finishes
- •18.5 Internal painting
- •18^6 External painting
- •19 Turbine hall and boiler house construction
- •19.1 General
- •19.2 Structural considerations
- •19.3 Erection of steelwork
- •19.4 ''Cladding
- •19.5 Ventilation
- •19.6 Floor and wall finishes
- •20 Reactor construction
- •20.1 Reactors
- •20.2 Reactor buildings
- •21.2 Control room building
- •21.3 Gas turbine house
- •21.4 CW pumphouse
- •21.6 Workshops and stores
- •21.7 Offices, welfare blocks, laboratories and similar buildings
- •22 Chimneys, cooling towers and precipitators
- •22.1 Chimneys
- •22.2 Cooling towers
- •22.3 Precipitators
- •23 Architecture and landscape
- •23.1 General power station architecture
- •23.2 Landscape considerations
- •23.3 Preparatory works
- •23.4 Landscape layout
- •24 Regulations
- •24.1 Government instruments
- •24.2 Factories Act
- •24.4 Building regulations
- •24.5 Nuclear station licensing
- •25 Civil engineering contracts
- •25.2 Forms of contract
- •25.3 Contract strategy
- •25.4 Contract placing
- •25.5 Contract administration
- •25.6 Budgetary approval and control
- •26 References
- •Appendix A
- •SUBJECT INDEX
Civil engineering and building works
Flat roofs are usually designed for an imposed load of I. 5 kN/m2 where permanent access is provided to the roof and this includes for the snow load. Where no access is provided to the roof (other than that necessary for cleaning and repair) the imposed load including snow is taken as 0.75 kN/m2.
II. 6 Reduced loadings in main beams and columns
Where floors or roofs are designed on a load per square metre basis to accommodate full code-based values of loadings, it is usual to allow a reduction in the imposed load on the main beams and columns. This reduction accepts the logic that while individual areas of floor slabs or roof decks may be fully stressed by these maximum loadings, it is unlikely that the fully inte grated maximum design loads will ever be applied to the whole area of the roof or floor on one occasion. One example of these recommendations is in roof con struction where the roof decking and purlins may be designed to 1.5 kN/m2, whereas the main beams and columns are designed for an imposed load of 0.75 kN/m2. If a turbine hall has main beams which span 60 metres and are at 9 m centres, the total imposed load on the basis of 1.5 kN/m2 would be:
60 x 9 x 1.5 = 810 kN — say 80 tonnes
This is a very high load and by reducing the imposed load to 0.75 kN/m2 for the main beams and columns, the more realistic figure of 40 tonnes is obtained for the
total imposed load on one beam.
<
similar data processing equipment. It is usual to add 1 kN/m2 to allow for partition loads. The imposed loads referred to are used in the design of floors and secondary members. For main beams and columns it is usual to allow a reduced loading as discussed in Section
11.6of.this chapter.
11.4Cranes
A variety of cranes is provided in power stations, and on conventional stations the largest are those in the turbine halls (see Chapter 2, Fig 2.37). -
The start point for determining the design loadings to be applied to a crane support structure is the maximum static wheel load. For conventional design on simple craneage, to allow for dynamic effects, the maximum static wheel loads are enhanced by 25% for design purposes. Horizontal loadings induced by operation of the crane are taken to be 10% of the maximum static wheel loads acting transverse to the long travel rail and 5% acting along the rail.
Loads for heavy or high speed cranes need to be given special consideration, as do the effects of more complex forms of crane gantry construction.
Elements of the crane support structure subject to significant fluctuations of stress are checked for fatigue endurance. The criteria for this is obtained from consideration of the crane’s duty and is determined from the number and magnitude of lifts expected over the design life. This may include periods of construc tion, operation and decommissioning.
Although single cranes are used to lift the heaviest loads, it is sometimes advantageous to use two smaller cranes individually for the smaller loads and linked together with a lifting beam on the two main hooks for the heavier loads. The latter arrangement gives a greater spread of loading on the crane gantry girders with potential reductions in the cost of foundations and structural frame. The use of two cranes for smaller loads improves availability during the erection programme.
Cranage and their support structures in nuclear stations require special consideration. Where failure could lead to a nuclear hazard the cranage and its support structure are designed and manufactured to high integrity standards. This entails the provision of a conservatively designed support structure to withstand the normal operating loads. In addition to these normal loads there is a need to consider the effects of accident conditions and extreme events. The loading applied from such hazards, earthquake, etc., are the subject of special evaluation. The design requirements for the structure under the action of these loads will vary with circumstances but will at least require that it does not fail or collapse and may require that it remains service able following the event.
Loadings
11.5 Wind and snow loads
The allowable pressure and suction on the vertical faces of walls and also sloping and horizontal surfaces of roofs due to wind are covered by the recommendations of building Code of Practice CP3: Chapter V: Part 2
[16]-
The dynamic pressure (in Newtons per square metre) of the wind is given by the expression q = kVs2 where k = 0.613 and Vs is the design wind speed in metres per second. The design wind speed is derived by multiply ing the basic wind speed V by three factors Sj, S2 and S3. The basic wind speed (i.e., the 3 second gust speed at 10 metres height estimated to be exceeded once in 50 years) for any chosen site in the UK is determined by consulting the isopleth map in the code. The factor Si is a topographic factor, the value of which is usually taken as 1.0. However, in certain very exposed hill slopes and in valleys shaped to produce wind funnelling Si is increased to 1.1. The advice of the meteorological office is sought if there is any doubt about a particular site.
Factor S? takes account of the combined effects of ground roughness, the variation of wind speed above ground and the size of building or component part under consideration. Most new power stations are likely to be in terrain category 1, i.e., in fetches of open level country with no shelter. Factor S3 is based on statistical concepts which take account of the degree of security required and the period of exposure of the structure in years. A building life of 50 years and ,a probability level of 0.636 is usually adopted and this gives a value for S3 of 1.0.
Having obtained the dynamic pressure q for a parti cular surface, the surface pressure is calculated by multiplying q by an external pressure coefficient Cpe, values of which are given in the code for buildings of various shape and proportion. The code also gives advice on determining the appropriate internal press ure coefficient Cpi. Thus the wind load F acting in a direction normal to the individual structural element or cladding unit is F = (Cpe — Cpi) qA, where A is the surface area of the structural element or cladding unit.
Typical wind loads on cladding and roofing on the main building of a modern power station boiler house are of the order of 2.5 kN/m2 in both pressure and suction. Boiler house roof corners and edges where wind eddies and vortices can occur are designed for suctions in the order of 4 kN/m2.
In the cases of important buildings, or components, of unusual shape such as domes, where there is little data in the code and where limited advice is available,
wind tunnel tests may be |
carried out on a model of |
the proposed building, or |
arrangement of buildings, |
to determine the appropriate pressure coefficients directly. This is an expensive and time consuming procedure and the possibility of adopting a very conser vative code-based value will suffice in most cases.
243
Civil engineering and building works
Two types of construction can be used in the frames of the power station main buildings — the turbine hall and boiler house:
(a) Portal frame construction This consists of a system of heavy unbraced columns and beams which rely on the bending stiffness of these members and the rigidity of the connections to provide the required stability. The main advantage in this type of construction is that it provides large clear spans that simplify plant access and main tenance.
Chapter 3
(b) Braced frame construction This consists of a system of heavy columns and beams braced together in the traditional manner to provide the required stability. It is lighter in weight than portal frame construction and consequently cheaper.
A combination of the two types of construction is normally used in modern power stations, portal struc tures being limited to areas where the need for clear spans is considered essential.
A typical portal frame moment connection is shown in Fig 3.41. The typical box column shown here
BENT BARS WELDED
Fig. 3.41 Arrangement of box column
246