- •MODERN
- •POWER STATION PRACTICE
- •PERGAMON PRESS
- •Contents
- •Foreword
- •G. A. W. Blackman, CBE, FEng
- •Preface
- •Chapters 1 and 2
- •Chapter 3
- •Contents of All Volumes
- •CHAPTER 1
- •Power station siting and site layout
- •1 Planning for new power stations
- •1.1 Introduction
- •1.2 Capacity considerations
- •1.3 Economic considerations
- •1.4 Future requirement predictions
- •1.5 System planning studies
- •1.6 Authority to build a new power station
- •2 Site selection and investigation
- •2.1 Basic site requirements
- •2.3 Detailed site investigation
- •2.4 Environmental considerations
- •2.5 Site selection
- •3 Site layout — thermal power stations
- •3.1 General
- •3.2 Foundations
- •3.3 Site and station levels
- •3.4 Main buildings and orientation
- •3.5 Ancillary buildings
- •3.6 Main access and on-site roads
- •3.7 Station operation considerations
- •3.8 Cooling water system
- •3.9 Fuel supplies and storage
- •3.10 Ash and dust disposal
- •3.11 Flue gas desulphurisation plant materials
- •3.12 Transmission requirements
- •3.13 Construction requirements
- •3.14 Amenity considerations
- •3.15 Typical site layouts
- •4 Pumped storage
- •4.1 Introduction.
- •4.2 Suitable topology
- •4.3 Ground conditions
- •4.4 Site capacity
- •4.5 System and transmission requirements
- •4.7 Heavy load access
- •4.9 Environmental impact
- •5 Gas turbines
- •5.1 Introduction
- •5.2 The role of gas turbines
- •4.7 Heavy load access
- •Station design and layout
- •1 Introduction
- •2.1 Fossil-fired stations
- •2.2 Nuclear stations
- •2.3 Hydro-electric and pumped storage stations
- •2.4 Gas turbine stations
- •3 Future development options
- •3.1 Fossil-fired plant
- •3.2 Nuclear stations
- •3.3 Combined cycle gas turbines
- •3.4 Wind power
- •3.5 Tidal power
- •3.6 Geothermal energy
- •3.7 Combined heat and power
- •4 Station design concepts
- •4.1 Basic considerations
- •4.2 Design objectives
- •5 Plant operation
- •6 Station layout
- •6.1 General
- •6.2 Main plant orientation
- •6.3 Layout conventions
- •.7 Turbine-generator systems
- •7.1 Feedheating plant
- •7.2 Condenser and auxiliary plant
- •7.3 Erection and maintenance
- •8 Boiler systems
- •8.1 Pulverised fuel system
- •8.2 Draught system
- •8.3 Oil firing system
- •8.4 Boiler fittings
- •8.5 Dust extraction plant
- •8.6 Flue gas desulphurisation plant
- •9 Main steam pipework
- •10 Low pressure pipework and valves
- •11 Water storage tanks
- •12 Cranes
- •13 Fire protection
- •13.1 Introduction
- •13.2 Prevention of fires
- •13.3 Limiting the consequences of a fire
- •13.4 Reducing the severity of fires
- •14 Electrical plant layout
- •14.1 Introduction
- •14.2 Auxiliary switchgear
- •14.3 Turbine-generator auxiliaries
- •14.4 Main connections
- •14.5 Transformers
- •14.6 Cables
- •14.7 Batteries and charging equipment
- •14.8 Control rooms
- •15 Heating, ventilation and air conditioning
- •15.1 Introduction
- •15.2 Ventilation of nuclear stations
- •15.3 Smoke and fire control
- •15.4 General layout of HVAC plant
- •16 Air services
- •17 Water treatment plant
- •18 Cooling water plant
- •18.1 General design considerations
- •18.2 Cooling water pumphouse
- •18.3 Main cooling water pumps
- •18.4 Screening plant
- •18.5 Pump discharge valves
- •18.6 Section valves
- •18.7 Discharge pipework
- •18.8 Auxiliary systems
- •19 Chlorination plant
- •20 Coal handling plant
- •20.2 Water-borne reception and discharging
- •20.3 Road-borne reception and discharging
- •20.4 Coal storage
- •20.5 Conveyance from unloading point to station bunkers or coal store
- •20.6 Plant control
- •21 Ash and dust handling plant
- •21.1 Ash handling plant
- •21.2 Dust handling plant
- •21.3 Ash and dust disposal
- •22 Auxiliary boilers
- •23 Gas generation and storage
- •23.1 Hydrogen
- •23.2 Carbon dioxide
- •23.3 Nitrogen
- •23.4 Miscellaneous gases
- •24 Pumped storage plant
- •24.1 Hydraulic machines
- •24.2 Generator-motors
- •24.3 Main inlet valves
- •24.4 Draft tube valves
- •24.5 Gates
- •24.6 High integrity pipework
- •25 Gas turbine plant
- •25.1 Introduction
- •25.2 Operational requirements
- •25.3 Aero-engine-derivative gas turbines
- •25.4 Industrial gas turbines
- •25.5 Gas turbine power station layout
- •26 References
- •CHAPTER 3
- •Civil engineering and building works
- •Introduction
- •2 Geotechnical investigations
- •2.1 General and desk studies
- •2.2 Geophysical investigations
- •2.3 Trial excavations and boreholes
- •2.3 Trial excavations and boreholes
- •2.4 In-situ tests
- •2.5 Groundwater investigations
- •2.6 Ground description and classification
- •2.7 Laboratory tests
- •2.8 Factual reports
- •2.9 Interpretation of site investigations
- •3 Seismic hazard assessment
- •3.1 Geology
- •3.2 Earthquakes
- •3.3 Crustal dynamics
- •3.4 Ground motion hazard
- •3.5 Ground rupture hazard
- •4 Types of foundations
- •4.1 Isolated column foundations
- •4.2 Strip foundations
- •4.5 Piled foundations
- •4.5 Piled foundations
- •4.6 Caisson foundations
- •4.7 Anti-seismic foundations
- •5 Foundations design and construction
- •5.1 Concrete
- •5.2 Bearing pressures and settlement
- •5.3 Test piling
- •6 Foundations for main and secondary structures
- •6.1 Boiler house foundations
- •6.2 Turbine hall foundations
- •6.3 Turbine-generator blocks
- •6.4 Basement of ground floor
- •6.5 Track hoppers
- •6.6 Chimney foundations
- •6.7 Cooling tower foundations
- •6.8 Reactor foundations
- •7 General site works
- •7.1 Flood embankments
- •7.2 Roads
- •7.3 Drainage
- •7.4 Railways
- •7.5 Coal storage
- •7.3 Oil tank compounds
- •7.7 Ash disposal areas
- •8 Methods of construction
- •8.1 Site clearance, access roads and construction offices
- •8.2 Underground construction
- •8.3 Groundwater lowering
- •8.4 Excavating machinery
- •8.6 Formwork and reinforcement
- •8.7 Mixing and placing of concrete
- •9 Direct cooled circulating water systems
- •9.1 Civil engineering structures in direct cooling systems
- •9.2 Culverts
- •3.3 Pumphouse and screen chamber intake
- •9.4 Cooling water tunnels
- •9.5 Submersible cooling water structures
- •9.6' Maintenance considerations
- •10 Harbours and jetties
- •10.1 General
- •10.2 Types of harbours and jetties
- •10.3 Construction of harbours and jetties
- •11 Loadings
- •11.1 Definitions
- •11.2 Imposed loads due <o plant
- •11.3 Distributed imposed loads
- •II. 6 Reduced loadings in main beams and columns
- •11.4 Cranes
- •11.5 Wind and snow loads
- •12 Steel frames
- •12.1 Steelwork
- •13 Reinforced concrete
- •13.1 General
- •13.2 Formwork
- •13.3 Reinforcement
- •1^.4 Design of reinforced concrete
- •12.2 Design of members
- •12.3 Connections
- •12.4 Protection of steelwork
- •13.5 Movement joints
- •13.6 Curing
- •13.7 Precast concrete
- •14 Prestressed concrete
- •14.1 Prestressing
- •14.2 Prestressed piling
- •14.2 Prestressed piling
- •14.3 Prestressed concrete pressure vessels and containments
- •15 Brickwork and blockwork
- •15.1 General
- •15.2 Bricks
- •15.3 Mortar
- •15.4 Brickwork
- •15.5 Blocks
- •15.8 Openings
- •15.6 Blockwork
- •16 Lightweight walling systems
- •16.1 Sheeting
- •16.2 Insulation
- •16.3 Fixings
- •16.4 Durability
- •17 Roofing
- •17.1 Structural elements
- •17.2 Insulation and weatherproofing layers
- •17.3 Application to power stations
- •17.4 Durability
- •17.5 Rainwater disposal
- •18 Finishes
- •18.1 Floor finish considerations
- •18.2 Types of floor finish
- •18.3 Finishes to walls and ceilings
- •18.4 Wall tiling and other special finishes
- •18.5 Internal painting
- •18^6 External painting
- •19 Turbine hall and boiler house construction
- •19.1 General
- •19.2 Structural considerations
- •19.3 Erection of steelwork
- •19.4 ''Cladding
- •19.5 Ventilation
- •19.6 Floor and wall finishes
- •20 Reactor construction
- •20.1 Reactors
- •20.2 Reactor buildings
- •21.2 Control room building
- •21.3 Gas turbine house
- •21.4 CW pumphouse
- •21.6 Workshops and stores
- •21.7 Offices, welfare blocks, laboratories and similar buildings
- •22 Chimneys, cooling towers and precipitators
- •22.1 Chimneys
- •22.2 Cooling towers
- •22.3 Precipitators
- •23 Architecture and landscape
- •23.1 General power station architecture
- •23.2 Landscape considerations
- •23.3 Preparatory works
- •23.4 Landscape layout
- •24 Regulations
- •24.1 Government instruments
- •24.2 Factories Act
- •24.4 Building regulations
- •24.5 Nuclear station licensing
- •25 Civil engineering contracts
- •25.2 Forms of contract
- •25.3 Contract strategy
- •25.4 Contract placing
- •25.5 Contract administration
- •25.6 Budgetary approval and control
- •26 References
- •Appendix A
- •SUBJECT INDEX
Civil engineering and building works
porary drainage. Underground cast iron and steel pipes are provided with protective bituminous coatings as 'h'.'y are liable to attack by groundwater. Cast iron pipvs ujc used for foul drains in buildings where extra strength is requited and lur boiler blowdown drains where the discharge may be at high temperature.
Figure 3.26 shows the connection cf a road gully to a surface water drainage system. Note that the gully acts as a silt trap and requires periodic cleaning.
7.4 Railways
Until the introduction of close coupled working, large power station sidings were necessary to accommodate coal trains. Today, coal trains with bottom opening trucks are continuously unloaded without uncoupling. Sidings are virtually eliminated except for crippled wagons and construction traffic where materials are delivered by rail. Trains are hauled by British Rail locomotives and the track, loading gauge and minimum radius of curvature have to be suitable for use by the largest and heaviest diesel locomotives.
The adoption of flat bottom running rail to British Rail standards has replaced bull head rail in most modern installations. The track is secured to timber or concrete sleepers by the use of Pandrol clips. Check rails are provided where sharp curves are unavoidable in order to distribute the lateral forces and to avoid excessive wear to the running rails.
Piped sub-soil erainage of rail tracks is frequently required in order o prevent the foundation beneath the ballast becoming partially waterlogged and weakened. This is carried out by laying open-jointed porous clay pipes or other suitable pipes, and discharging these to a main drain run, having catchpits, located parallel to the track.
CAST IRON
GULLY GRATING
AND FRAME
Chapter 3
7.5 Coal storage
The coal storage area is prepared by first levelling off the ground and then laying down a thick bed of rolled ashes or chalk, the level of which is above the highest water table. If the coal store is on an impermeable sub soil, some drainage should be provided, for example, the centre of the coal store base may be sloped gently to the outside and drains installed at the perimeter. These measures are necessary to prevent coal retaining con siderable quantities of water and thus making coal handling extremely difficult.
The coal store is generally stocked out to a maximum height of about 15 m and this gives a ground pressure of about 15 t/m2. Sometimes the storage height has had to be limited to a lesser figure due to the presence of weak sub-soils, and the consequent possibility of subsidence.
Large areas of concrete paved goal storage have been provided economically at several recent major stations by using high fly ash concrete mixes. At least 50% of the cementitious material in the mix is non-selected PFA, a material readily available at negligible cost al such localities. Such a surface has clear advantages over prepared ground surfaces whenever wheeled delivery or coal moving equipment is used extensively. Again, drainage considerations require close attention.
7.3Oil tank compounds
Oil storage tanks, which may vary in size from 6 in to 45 m in diameter and by 3 m to 15 tn high, are of welded construction. The intensity of loading is due mainly to the weight ot the contained oil and is thus moderate for the lower tanks which will generally be founded on a thick reinforced concrete raft, or on a bed of crushed stone hardcore, with a thick layer of sand
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