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Chapter 2

Station design and layout

to be functionally and operationally efficient in the

 

high level location within the mechanical annexe, but a

production of electricity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

low level position either in the annexe or turbine hall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

can be used provided acceptable pump suction condi­

6.3.4

 

Mechanical annexe

 

 

 

 

 

 

 

 

 

 

 

 

 

tions can be maintained.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The layout of the feedheating plant for the CEGB’s

Many

 

CEGB

stations

have

an

annexe

between

the

 

Littlebrook

D 3

x

660 MW

oil-fired

 

station

is

shown

 

 

in

Fig

2.28

and

Fig

2.29

shows

the

 

equivalent

for a

turbine

hall

and

the

boiler

house. This annexe

is

used

 

 

 

proposed 2 x 350 MW station.

 

 

 

 

 

 

 

 

 

 

 

 

mainly to accommodate some elements of the feed­

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

heating system, particularly the de-aerator, which on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEGB stations has traditionally been located at high

'

7.2 Condenser and auxiliary plant

 

 

 

level to ensure an adequate suction head for the boiler

 

 

 

 

feed pumps. The annexe is also used to accommodate

 

The CEGB has experience of pannier and integral

various water storage tanks associated either with the

 

condenser

 

arrangements

but

 

recent

 

stations

have

feed make-up system

or

 

auxiliary

cooling

 

water

 

adopted

the

more

conventional

underslung

arrange­

systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ment where the condenser itself is located directly

 

Although traditionally termed a mechanical annexe,

 

beneath the turbine LP cylinders.

 

 

 

 

 

 

 

 

 

 

the central location within the station makes it suitable

 

The condenser is essentially an integral part of the

for the location of several other facilities, and it is

 

turbine but the layout engineer needs to consider the

common practice to locate switchrooms in

the

annexe

 

construction

and

maintenance

activities

together with

at

various

floor

levels

housing

both

unit

and

station

 

the

disposition

of auxiliary equipment. The major

switchboards.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

space and access requirement is

for

 

tube

withdrawal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and insertion. Construction practice may allow delivery

6.3.5

 

Boiler house enclosure

 

 

 

 

 

 

 

 

 

 

 

of

full-tubed

condensers, and

due

consideration of

this

 

 

 

 

 

 

 

 

 

 

 

 

fact needs to be made in the station design, but provi­

CEGB

practice is to adopt totally-enclosed boiler

 

 

sion still requires to be made lor possible tube replace­

houses for stations within the UK. A small number of

 

ment during the life of the station. With a transverse

units

were

built some

years

ago

utilising

 

external

 

turbine arrangement this is often possible by utilising

boilers with only a roof canopy, as is common practice

 

loading bays or laydown areas located between units,

with many overseas utilities, but service experience has

 

but for longitudinal turbine layouts, removal sections of

clearly demonstrated that such a practice is ill-advisable

 

the building cladding or a separate local enclosure may

to UK weather conditions.

 

 

 

 

 

 

 

 

 

 

 

 

 

be required to give adequate access,

 

as indicated

on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig 2.30.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.7 Turbine-generator systems

 

 

 

 

 

 

 

An acceptable cooling water pipework or culvert

 

 

 

 

 

 

 

routing to the condenser inlet and outlet waterboxes

7.1

 

Feedheating plant

 

 

 

 

 

 

 

 

 

 

 

needs to be established. The design and routing in the

 

 

 

 

 

 

 

 

 

 

 

 

immediate vicinity of the condenser is influenced by the

The

feedheating

plant

forms

an

integral

part

of

the

 

need

to

ensure

a

good

water

distribution

between

 

condenser

flow

paths

and

a

uniform

flow

through

the

generating

process

by

raising

 

the

temperature

 

and

 

 

 

 

condenser

inlet

and outlet

isolating

valves which

on

pressure of

the

condensate

returning

from

the

turbine

 

 

CEGB

stations

are

typically

of

 

the

 

butterfly

type.

to

the

boiler

and,

if

necessary,

accepting

make-up

 

 

 

 

Elsewhere

within the

turbine

hall

it

is

 

generally

neces­

supplies from the reserve feedwater system. .

 

 

 

 

 

 

 

 

 

 

 

 

 

sary to

avoid the

foundations

of

the

main

building

 

The

plant

is

essentially

a

number

of

pumps

and.

 

 

 

columns, turbine

block, heavy auxiliary

plant items and

heaters

arranged

in

series

and

which

are

linked

by a

 

 

areas of

high superimposed

floor

loadings

such

as

lay-

pipework system. The

location

of

each

of

the

com­

 

ponents in

the system is required

to

follow logical

and

 

down areas.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The

dimensions

of

the

cooling

water

conduits

arc

defined sequence, and it is important in terms of the

 

 

established by optimisation studies with the level below

overall system economics and hydraulic performance,

 

for each element to be correctly located in relation to

 

the station basement being determined by reference to

the other and to the turbine in particular.----------------

 

 

the hydraulic gradient and acceptable civil construction

 

The

feedheating system diagram, Fig 2.27, shows

 

techniques. Since the foundation system for the station

that the system has numerous interfaces and pipework

 

is very site specific, the overall integration of the

connections to the turbine, and to minimise the overall

 

conduits into the civil engineering design needs to be

cost and system losses, the CEGB practice is to locate

 

resolved on a site-by-site basis.

 

 

 

 

 

 

 

 

 

 

 

the main elements of the system in logical groups

 

 

The main auxiliary plant associated with the con­

around the turbine. The de-aerator and its associated

 

densers is air extraction equipment for the steamside

storage tank however need to be positioned to provide

 

and, depending on the system hydraulic conditions, for

water with a suitable suction head for the boiler feed

 

the waterside also. Steamside air extraction plant

pumps. Traditional CEGB practice has been to adopt a

 

usually consists of a number of vacuum maintaining

 

88

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONDENSATE/FEEOWATER

------ CONDENSATE DRAINS ' MAIN STEAM SUPPLY

HP BLED STEAM

HOT REHEAT STEAM

■ IP BLED STEAM

HEAD

------ LP BLED STEAM

INSURGE

0EAEA4

LIVE STEAM

FROM BOILER

STEAM TO

REHEAT

(CONDENSER

HEATER

BYPASS VALVE F—!

 

’ |------------M---- ----- ------------\ I A0<

bled steam iso

 

 

 

JClV

 

. I BLED STEAM NON RETURN VALVES J

 

valves |BS.

 

------------Pt------------------

BSIV

 

 

------------M—------------ —

 

 

 

^CONDENSER FLASH

 

CIV | LP3 HEATER

STEAM

lLvesseljcfvi

 

 

FROM

 

 

 

REHEAT

 

 

 

Illi

TOCFV

 

 

 

 

 

Illi

OUTSURGE

 

 

Illi

 

Ll£2,J1£ater

Illi

 

 

Illi

RECIRCULATION

 

BSIV

 

ft BSIV

ill!

LOOP

 

Illi

 

 

ft

GLAND STEAM

 

■|-«LP1 HEATER

CONDENSER

 

 

 

 

 

«^,S0LAT,NG

L_ J^I^CTION PUMPS

CONDENSER LEVEL ’ l' '""heater

 

 

CONTROL VALVE 1 I tAeR* BYPASS

 

 

TURBINE DRIVEN

SOLER FEED PUMP

4LED STEAM NO* HETURN VALVE (BSNRV)

NORMAL ROUTE FOR ! ! ,HP HEATER DRAINS. } | TO CONDENSER

■ '?EEO WATER J JTO BOILER

BSNRV

FWIvSt)

BSIV

HP6B HEATER f°

HEATER BANK

BYPASS

HP5B HEATER(

:3 BSNRV

FEED WATER

- ISOLATING -

j START a STANDBY FEED PUMPS }

Fig. 2.27 Feedheating system

Fig. 2.28 Feedheating plant layout — 3 x M\y sl;illon

2 Chapter

Turbine-generator systems

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