- •MODERN
- •POWER STATION PRACTICE
- •PERGAMON PRESS
- •Contents
- •Foreword
- •G. A. W. Blackman, CBE, FEng
- •Preface
- •Chapters 1 and 2
- •Chapter 3
- •Contents of All Volumes
- •CHAPTER 1
- •Power station siting and site layout
- •1 Planning for new power stations
- •1.1 Introduction
- •1.2 Capacity considerations
- •1.3 Economic considerations
- •1.4 Future requirement predictions
- •1.5 System planning studies
- •1.6 Authority to build a new power station
- •2 Site selection and investigation
- •2.1 Basic site requirements
- •2.3 Detailed site investigation
- •2.4 Environmental considerations
- •2.5 Site selection
- •3 Site layout — thermal power stations
- •3.1 General
- •3.2 Foundations
- •3.3 Site and station levels
- •3.4 Main buildings and orientation
- •3.5 Ancillary buildings
- •3.6 Main access and on-site roads
- •3.7 Station operation considerations
- •3.8 Cooling water system
- •3.9 Fuel supplies and storage
- •3.10 Ash and dust disposal
- •3.11 Flue gas desulphurisation plant materials
- •3.12 Transmission requirements
- •3.13 Construction requirements
- •3.14 Amenity considerations
- •3.15 Typical site layouts
- •4 Pumped storage
- •4.1 Introduction.
- •4.2 Suitable topology
- •4.3 Ground conditions
- •4.4 Site capacity
- •4.5 System and transmission requirements
- •4.7 Heavy load access
- •4.9 Environmental impact
- •5 Gas turbines
- •5.1 Introduction
- •5.2 The role of gas turbines
- •4.7 Heavy load access
- •Station design and layout
- •1 Introduction
- •2.1 Fossil-fired stations
- •2.2 Nuclear stations
- •2.3 Hydro-electric and pumped storage stations
- •2.4 Gas turbine stations
- •3 Future development options
- •3.1 Fossil-fired plant
- •3.2 Nuclear stations
- •3.3 Combined cycle gas turbines
- •3.4 Wind power
- •3.5 Tidal power
- •3.6 Geothermal energy
- •3.7 Combined heat and power
- •4 Station design concepts
- •4.1 Basic considerations
- •4.2 Design objectives
- •5 Plant operation
- •6 Station layout
- •6.1 General
- •6.2 Main plant orientation
- •6.3 Layout conventions
- •.7 Turbine-generator systems
- •7.1 Feedheating plant
- •7.2 Condenser and auxiliary plant
- •7.3 Erection and maintenance
- •8 Boiler systems
- •8.1 Pulverised fuel system
- •8.2 Draught system
- •8.3 Oil firing system
- •8.4 Boiler fittings
- •8.5 Dust extraction plant
- •8.6 Flue gas desulphurisation plant
- •9 Main steam pipework
- •10 Low pressure pipework and valves
- •11 Water storage tanks
- •12 Cranes
- •13 Fire protection
- •13.1 Introduction
- •13.2 Prevention of fires
- •13.3 Limiting the consequences of a fire
- •13.4 Reducing the severity of fires
- •14 Electrical plant layout
- •14.1 Introduction
- •14.2 Auxiliary switchgear
- •14.3 Turbine-generator auxiliaries
- •14.4 Main connections
- •14.5 Transformers
- •14.6 Cables
- •14.7 Batteries and charging equipment
- •14.8 Control rooms
- •15 Heating, ventilation and air conditioning
- •15.1 Introduction
- •15.2 Ventilation of nuclear stations
- •15.3 Smoke and fire control
- •15.4 General layout of HVAC plant
- •16 Air services
- •17 Water treatment plant
- •18 Cooling water plant
- •18.1 General design considerations
- •18.2 Cooling water pumphouse
- •18.3 Main cooling water pumps
- •18.4 Screening plant
- •18.5 Pump discharge valves
- •18.6 Section valves
- •18.7 Discharge pipework
- •18.8 Auxiliary systems
- •19 Chlorination plant
- •20 Coal handling plant
- •20.2 Water-borne reception and discharging
- •20.3 Road-borne reception and discharging
- •20.4 Coal storage
- •20.5 Conveyance from unloading point to station bunkers or coal store
- •20.6 Plant control
- •21 Ash and dust handling plant
- •21.1 Ash handling plant
- •21.2 Dust handling plant
- •21.3 Ash and dust disposal
- •22 Auxiliary boilers
- •23 Gas generation and storage
- •23.1 Hydrogen
- •23.2 Carbon dioxide
- •23.3 Nitrogen
- •23.4 Miscellaneous gases
- •24 Pumped storage plant
- •24.1 Hydraulic machines
- •24.2 Generator-motors
- •24.3 Main inlet valves
- •24.4 Draft tube valves
- •24.5 Gates
- •24.6 High integrity pipework
- •25 Gas turbine plant
- •25.1 Introduction
- •25.2 Operational requirements
- •25.3 Aero-engine-derivative gas turbines
- •25.4 Industrial gas turbines
- •25.5 Gas turbine power station layout
- •26 References
- •CHAPTER 3
- •Civil engineering and building works
- •Introduction
- •2 Geotechnical investigations
- •2.1 General and desk studies
- •2.2 Geophysical investigations
- •2.3 Trial excavations and boreholes
- •2.3 Trial excavations and boreholes
- •2.4 In-situ tests
- •2.5 Groundwater investigations
- •2.6 Ground description and classification
- •2.7 Laboratory tests
- •2.8 Factual reports
- •2.9 Interpretation of site investigations
- •3 Seismic hazard assessment
- •3.1 Geology
- •3.2 Earthquakes
- •3.3 Crustal dynamics
- •3.4 Ground motion hazard
- •3.5 Ground rupture hazard
- •4 Types of foundations
- •4.1 Isolated column foundations
- •4.2 Strip foundations
- •4.5 Piled foundations
- •4.5 Piled foundations
- •4.6 Caisson foundations
- •4.7 Anti-seismic foundations
- •5 Foundations design and construction
- •5.1 Concrete
- •5.2 Bearing pressures and settlement
- •5.3 Test piling
- •6 Foundations for main and secondary structures
- •6.1 Boiler house foundations
- •6.2 Turbine hall foundations
- •6.3 Turbine-generator blocks
- •6.4 Basement of ground floor
- •6.5 Track hoppers
- •6.6 Chimney foundations
- •6.7 Cooling tower foundations
- •6.8 Reactor foundations
- •7 General site works
- •7.1 Flood embankments
- •7.2 Roads
- •7.3 Drainage
- •7.4 Railways
- •7.5 Coal storage
- •7.3 Oil tank compounds
- •7.7 Ash disposal areas
- •8 Methods of construction
- •8.1 Site clearance, access roads and construction offices
- •8.2 Underground construction
- •8.3 Groundwater lowering
- •8.4 Excavating machinery
- •8.6 Formwork and reinforcement
- •8.7 Mixing and placing of concrete
- •9 Direct cooled circulating water systems
- •9.1 Civil engineering structures in direct cooling systems
- •9.2 Culverts
- •3.3 Pumphouse and screen chamber intake
- •9.4 Cooling water tunnels
- •9.5 Submersible cooling water structures
- •9.6' Maintenance considerations
- •10 Harbours and jetties
- •10.1 General
- •10.2 Types of harbours and jetties
- •10.3 Construction of harbours and jetties
- •11 Loadings
- •11.1 Definitions
- •11.2 Imposed loads due <o plant
- •11.3 Distributed imposed loads
- •II. 6 Reduced loadings in main beams and columns
- •11.4 Cranes
- •11.5 Wind and snow loads
- •12 Steel frames
- •12.1 Steelwork
- •13 Reinforced concrete
- •13.1 General
- •13.2 Formwork
- •13.3 Reinforcement
- •1^.4 Design of reinforced concrete
- •12.2 Design of members
- •12.3 Connections
- •12.4 Protection of steelwork
- •13.5 Movement joints
- •13.6 Curing
- •13.7 Precast concrete
- •14 Prestressed concrete
- •14.1 Prestressing
- •14.2 Prestressed piling
- •14.2 Prestressed piling
- •14.3 Prestressed concrete pressure vessels and containments
- •15 Brickwork and blockwork
- •15.1 General
- •15.2 Bricks
- •15.3 Mortar
- •15.4 Brickwork
- •15.5 Blocks
- •15.8 Openings
- •15.6 Blockwork
- •16 Lightweight walling systems
- •16.1 Sheeting
- •16.2 Insulation
- •16.3 Fixings
- •16.4 Durability
- •17 Roofing
- •17.1 Structural elements
- •17.2 Insulation and weatherproofing layers
- •17.3 Application to power stations
- •17.4 Durability
- •17.5 Rainwater disposal
- •18 Finishes
- •18.1 Floor finish considerations
- •18.2 Types of floor finish
- •18.3 Finishes to walls and ceilings
- •18.4 Wall tiling and other special finishes
- •18.5 Internal painting
- •18^6 External painting
- •19 Turbine hall and boiler house construction
- •19.1 General
- •19.2 Structural considerations
- •19.3 Erection of steelwork
- •19.4 ''Cladding
- •19.5 Ventilation
- •19.6 Floor and wall finishes
- •20 Reactor construction
- •20.1 Reactors
- •20.2 Reactor buildings
- •21.2 Control room building
- •21.3 Gas turbine house
- •21.4 CW pumphouse
- •21.6 Workshops and stores
- •21.7 Offices, welfare blocks, laboratories and similar buildings
- •22 Chimneys, cooling towers and precipitators
- •22.1 Chimneys
- •22.2 Cooling towers
- •22.3 Precipitators
- •23 Architecture and landscape
- •23.1 General power station architecture
- •23.2 Landscape considerations
- •23.3 Preparatory works
- •23.4 Landscape layout
- •24 Regulations
- •24.1 Government instruments
- •24.2 Factories Act
- •24.4 Building regulations
- •24.5 Nuclear station licensing
- •25 Civil engineering contracts
- •25.2 Forms of contract
- •25.3 Contract strategy
- •25.4 Contract placing
- •25.5 Contract administration
- •25.6 Budgetary approval and control
- •26 References
- •Appendix A
- •SUBJECT INDEX
structure being particularly suitable from the point of view of strength. In one instance the moving structure was some 40 m x 52 m in plan and 18 m deep ano weighed in the order of 60 000 t on completion. Both these types of construction are illustrated diagrammatically in Fig 3.28.
8.3 Groundwater lowering
When major excavations are required the ground often requires dewatering because of the high rate of inflow through sands, gravels or fractured rock. This is achieved by encircling the excavation area with a series of wells from which water is pumped continuously until the construction works within the excavation are com
pleted. Provided water can be pumped from the well system at a faster rate than it can flow through the ground, the water table in that area is lowered. The layout and depths of the wells and pumps require designing so that the water table is lowered beneath the lowest parts of the excavations, thereby leaving the whole area encompassed by the dewatering wells avail able for dry working.
Suction pumps installed at ground level can only be relied upon to lower a water table to about 4.5 m below the pump level due to vacuum limitations. If the pumps arc required to raise water more than about 4.5 m, a two-stage or multi-stage well system has to be adopted. In such cases the sides of the excavation are taken down in bermed stages, each succeeding berm being about
225
Chapter 3
8.4 Excavating machinery
Once the method of dealing with the groundwater has been decided and implemented, and sheet piling or other forms of temporary support or cut-off have been installed, the bulk excavation can commence.
A group of machines often used in bulk excavation work are variants of a common machine, and three of these are illustrated in Fig 3.29. A variety of digging arms and other attachments are attached to this basic excavator to enable it to undertake various operations. This basic machine is crawler-track-mounted to allow it to traverse quite soft ground without bogging down. It has a wide radius of operation, having a rotatable body, and can dig and then turn to load direct into transport or dump onto a stockpile. The digging operation is done whilst the tracks are stationary, thereby avoiding churning up the ground surface. However, quite fre quent small movements of the machine are necessary for it to maintain its cutting edge at a near optimum position relative to the excavation. Originally these machines were built around a crane body, using winch drums, wire ropes and pulleys to operate the attach ments. However, hydraulic technology is now used in the backacter and face shovel modes and also has some application in some of the other machine variants.
The five most common forms of this basic machine have the following forms.
8.4.1 Dragline
The dragline bucket is attached to the crane rope by means of a yoke, to which a hauling rope or dragline is shackled. By using the two ropes correctly an operator can cast the bucket some distance beyond the horizon tal reach of the machine jib. Digging is performed by winding in on the dragline. Skill is required to load direct to transport; alternatively the spoil can be sickeast to form batiks or heaps. This machine can be used for bulk excavation well below its track level in soft or medium ground, or alternatively in well-blasted rock. A special perforated bucket attachment enables it to excavate below water level and it is frequently used for digging large ditches and bank building. It is equally able to load concreting aggregates into batching plant
from stockpiles. Although its digging arrangement may necessary either to minimise ground movement under aseem antiquated and haphazard, such a machine is
sensitive existing structure or even to maintain water |
capable of both accurate work and high outputs when |
|
handled by a skilled operator. This machine is manu |
||
levels for environmental or ecological reasons. If the |
||
factured in this format over a large range of sizes, the |
||
natural phraetic gradient between the dewatered area |
||
largest still being the preferred option in open cast coal |
||
and the recharged area cannot be achieved a full or |
||
extraction. |
||
partial cut-off, in the form of sheet piling or a |
||
|
||
diaphragm wall, has to be inserted into the intervening |
8.4.2 Backacter |
|
corridor. Recharge is likely to be an important con- |
||
.sideration whenever a new power station is being |
The backacter bucket is mounted on a hinged arm, and |
|
constructed adjacent to an operating power station or |
||
as its name implies it digs straight back towards the |
||
other major structure, especially if that station is |
machine and below track level. It can operate to fine |
|
nuclear. |
tolerances in ground conditions ranging from soft to |
|
226 ‘ |
|
Fig. 3.29 Excavating machinery
stiff and is commonly used in all foundation excav ations. It is especially useful for trench excavation (unless the trench is abnormally deep) and for excav ating between obstructions, e.g., piling.
8.4.3Face shovel
The face shovel is mounted on a hinged arm and usually also has the ability to slide. It digs away from the machine and can operate slightly below track level although its most productive output is when digging into a near vertical face above track level. A face shovel is capable of digging into materials firmer and harder than the other variants of the basic machine and consequently it is often used in rock excavation. The bucket has a hinged back, operated by a trip wire or hydraulics for dumping purposes. Even with hardened steel teeth on its bucket, a face shovel cannot cut into sound rock of modest or greater strength. It may loosen and bring down quite good rock if the rock mass has.
joints and/or fissures that can be prised open by the bucket teeth. Drilling and blasting is required in sound rock excavation prior to the use of a face shovel type machine to excavate the broken rock and load to transport.
8.4.4Grab
The grab consists of a hinged two-part bucket capable of being dropped down onto material. The bucket closes at the commencement of the lifting operation, thereby removing a' ‘bite’ of the material being excavated. This form of machine is that used for deeper excavations and it is well suited to underwater digging. It is used to form cofferdams of the bentonite slurry variety and has applications for work within all types of cofferdam, sheet piled trenches and other works with’ closely spaced obstructions. Like the dragline it is also capable of handling aggregates if more suitable plant is not available.
227
Chapter 3
8.4.5 |
Excavator |
|
|
|
|
|
|
|
|
|
rock ripper, which is a hydraulically-operated claw |
|||||||||||||
Rigged as a crane, this machine has multiple lifting uses |
designed to break out |
fractured rock. The major |
dis |
|||||||||||||||||||||
advantage |
of tractor shovel/loadcrs are that |
they |
load |
|||||||||||||||||||||
on a construction |
site. It |
can handle |
skips |
of |
various |
|||||||||||||||||||
or dig with their |
main bucket by |
driving forward |
and |
|||||||||||||||||||||
materials, |
remove |
cut-off |
pile |
heads, |
lift structural or |
|||||||||||||||||||
must |
then |
be backed |
or manoeuvred to load |
transport |
||||||||||||||||||||
reinforcing |
steel and handle |
large shuttering |
units. Its |
|||||||||||||||||||||
or a stockpile, thereby churning up the surface they are |
||||||||||||||||||||||||
further |
uses |
include |
handling, |
pitching |
and |
driving |
||||||||||||||||||
constantly |
traversing. |
They |
have |
particular |
value |
in |
||||||||||||||||||
sheet |
piles |
and also |
boring |
for and/or |
driving dis |
|||||||||||||||||||
closely confined excavation work such as tunnels. |
|
|
||||||||||||||||||||||
placement piles when fitted with further suitable |
|
|
||||||||||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||||||
attachments. |
|
|
|
|
|
|
|
|
|
|
|
8.4.7 |
Scraper |
|
|
|
|
|
|
|
||||
As |
stated |
|
previously in |
the |
dragline |
section, these |
|
|
|
|
|
|
|
|||||||||||
machines are |
available |
in |
a |
wide range |
of |
capacities, |
4 |
|
|
|
|
|
|
|
|
|
||||||||
Bulk |
excavation |
from |
large |
areas |
is normally carried |
|||||||||||||||||||
but are most likely to be seen on power station sites in |
||||||||||||||||||||||||
out using |
scraper |
equipment |
(Fig 3.29). A scraper |
is |
a |
|||||||||||||||||||
the 0.5 m3 to 3 m3 range. The size and number required |
large bucket or bowl mounted on rubber tyres and its |
|||||||||||||||||||||||
is dependent on both the site and the programme for |
||||||||||||||||||||||||
motive power is provided either by a crawler-mounted |
||||||||||||||||||||||||
completion, and can vary appreciably. Excavating pro |
tractor which tows the bucket unit or else it is an |
|||||||||||||||||||||||
duction capability is also influenced by the transport |
articulated |
wheeled machine with engine and cab at |
||||||||||||||||||||||
capability to the dumping grounds, which may be |
the front end. Digging is achieved by lowering a wide |
|||||||||||||||||||||||
situated up to several kilometres from site. Off-site |
cutting edge into the ground while travelling forward; |
|||||||||||||||||||||||
dumping is generally performed by road tipper larries, |
the depth of cut being a number of centimetres |
|||||||||||||||||||||||
commonly of 6 m3 to 15 m3 capacity. On-site dumping |
depending on the nature of the ground and the work. |
|||||||||||||||||||||||
often enables much larger capacity dumpers or tractor |
Such machines are commonly used for topsoil strip |
|||||||||||||||||||||||
drawn dump trucks to be utilised. Vehicle sizes and |
ping, site levelling, shallow excavations over large areas |
|||||||||||||||||||||||
numbers have to be related to the size and capability of |
and constructing earth embankments. Tractor-drawn |
|||||||||||||||||||||||
the excavator buckets, as it is important to ensure that |
scrapers have a limited economic distance over which |
|||||||||||||||||||||||
enough transport is available to accept the continuous |
they can travel to discharge as they are relatively slow |
|||||||||||||||||||||||
output from the very expensive unit priced excavating |
and have high powered engines to boost the thrust |
|||||||||||||||||||||||
machinery. |
|
|
|
|
|
|
|
|
|
|
|
|
required for scraping loading. By contrast the all |
|||||||||||
As well as the variants of the basic machine reviewed |
wheeled articulated self-propelled scrapers have less |
|||||||||||||||||||||||
in the foregoing, modern practice is increasingly |
excavating power but offer high travelling speeds and |
|||||||||||||||||||||||
favouring highly mobile excavating plant based on large |
hence can accept longer economic haul distances. If |
|||||||||||||||||||||||
tractor units, ‘dozer’ type machines and motorised |
this version of scraper has deficiencies in self-loading |
|||||||||||||||||||||||
scrapers. Equipment mounted on lar^e tractors is often |
(which can be the case in hard ground conditions) the |
|||||||||||||||||||||||
highly specialised and does not merit further descrip |
problem is usually overcome by stationing a high |
|||||||||||||||||||||||
tion here. But the dozer range of excavating plant and |
powered crawler tractor at the excavation area to assist |
|||||||||||||||||||||||
the motorised scrapers contribute greatly to general |
the loading phase by pushing the scraper at the rear. |
|||||||||||||||||||||||
excavation |
|
procedures |
and |
warrant |
further |
comment |
Bucket sizes can be very large, 30 m3 being relatively |
|||||||||||||||||
in this context. |
|
|
|
|
|
|
|
|
|
common. Such plant docs have operating limitations, |
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
being unable to perform successfully on either very |
||||||||||
8.4.6 Tractor shovel and loader |
|
|
|
|
hard or soft and/or waterlogged ground. In the range of |
|||||||||||||||||||
|
|
|
|
suitable ground conditions between these extremes, a |
||||||||||||||||||||
The original bulldozer was a tracked vehicle with a |
||||||||||||||||||||||||
substantial part (and in a few cases the whole) of bulk |
||||||||||||||||||||||||
cutting/trimming blade at the front. Developments to |
excavation for power station foundations have been |
|||||||||||||||||||||||
this concept happened quickly due to its high degree of dug using scraper equipment. |
|
|
|
|
|
|||||||||||||||||||
manoeuvrability and adaptability and its common suc |
|
|
|
|
|
|
|
|
|
|
||||||||||||||
cessor now has a hydraulically-operated bucket on the |
|
|
|
|
|
|
|
|
|
|
||||||||||||||
front and may be mounted on a rubber-tyred or tracked 8.5 |
Construction by diaphragm |
|
|
|
||||||||||||||||||||
chassis. Sometimes the bucket is hinged in two parts sowalling techniques |
|
|
|
|
|
|||||||||||||||||||
that it can additionally act as a grab. These machines |
|
|
|
|
|
|
|
|
|
|
||||||||||||||
undertake a wide range of work, sometimes operating |
This technique involves the excavation of an unsup |
|||||||||||||||||||||||
in an attendance capacity on major excavating plant. |
ported trench, stabilised by being full of bentonite |
Typical tasks include trimming bulk excavations, clear slurry, which is then filled with the required permanent ing and loading materials, laying temporary roadways infill from the bottom upwards. Guide walls about 2 m and surfacing and minor bulk excavation. It can also be to 3 m deep are constructed in each side of the
used for spreading and levelling, as could the original |
proposed wall which can be up to about 1.5 m thick. |
• bulldozer. Bucket sizes range from 0.5 m3 upwards, but |
The trench is excavated in vertical panels up to about |
most are of at least one cubic metre capacity. The |
6 m to 8 m long using either grabs or rotary mills with |
smaller ones sometimes have a hydraulically-operated |
the excavation being maintained full of an appro |
backactor arm mounted at the rear and others carry a |
priately designed bentonite slurry. On completion of |
228“..,. |
|