- •MODERN
- •POWER STATION PRACTICE
- •PERGAMON PRESS
- •Contents
- •Foreword
- •G. A. W. Blackman, CBE, FEng
- •Preface
- •Chapters 1 and 2
- •Chapter 3
- •Contents of All Volumes
- •CHAPTER 1
- •Power station siting and site layout
- •1 Planning for new power stations
- •1.1 Introduction
- •1.2 Capacity considerations
- •1.3 Economic considerations
- •1.4 Future requirement predictions
- •1.5 System planning studies
- •1.6 Authority to build a new power station
- •2 Site selection and investigation
- •2.1 Basic site requirements
- •2.3 Detailed site investigation
- •2.4 Environmental considerations
- •2.5 Site selection
- •3 Site layout — thermal power stations
- •3.1 General
- •3.2 Foundations
- •3.3 Site and station levels
- •3.4 Main buildings and orientation
- •3.5 Ancillary buildings
- •3.6 Main access and on-site roads
- •3.7 Station operation considerations
- •3.8 Cooling water system
- •3.9 Fuel supplies and storage
- •3.10 Ash and dust disposal
- •3.11 Flue gas desulphurisation plant materials
- •3.12 Transmission requirements
- •3.13 Construction requirements
- •3.14 Amenity considerations
- •3.15 Typical site layouts
- •4 Pumped storage
- •4.1 Introduction.
- •4.2 Suitable topology
- •4.3 Ground conditions
- •4.4 Site capacity
- •4.5 System and transmission requirements
- •4.7 Heavy load access
- •4.9 Environmental impact
- •5 Gas turbines
- •5.1 Introduction
- •5.2 The role of gas turbines
- •4.7 Heavy load access
- •Station design and layout
- •1 Introduction
- •2.1 Fossil-fired stations
- •2.2 Nuclear stations
- •2.3 Hydro-electric and pumped storage stations
- •2.4 Gas turbine stations
- •3 Future development options
- •3.1 Fossil-fired plant
- •3.2 Nuclear stations
- •3.3 Combined cycle gas turbines
- •3.4 Wind power
- •3.5 Tidal power
- •3.6 Geothermal energy
- •3.7 Combined heat and power
- •4 Station design concepts
- •4.1 Basic considerations
- •4.2 Design objectives
- •5 Plant operation
- •6 Station layout
- •6.1 General
- •6.2 Main plant orientation
- •6.3 Layout conventions
- •.7 Turbine-generator systems
- •7.1 Feedheating plant
- •7.2 Condenser and auxiliary plant
- •7.3 Erection and maintenance
- •8 Boiler systems
- •8.1 Pulverised fuel system
- •8.2 Draught system
- •8.3 Oil firing system
- •8.4 Boiler fittings
- •8.5 Dust extraction plant
- •8.6 Flue gas desulphurisation plant
- •9 Main steam pipework
- •10 Low pressure pipework and valves
- •11 Water storage tanks
- •12 Cranes
- •13 Fire protection
- •13.1 Introduction
- •13.2 Prevention of fires
- •13.3 Limiting the consequences of a fire
- •13.4 Reducing the severity of fires
- •14 Electrical plant layout
- •14.1 Introduction
- •14.2 Auxiliary switchgear
- •14.3 Turbine-generator auxiliaries
- •14.4 Main connections
- •14.5 Transformers
- •14.6 Cables
- •14.7 Batteries and charging equipment
- •14.8 Control rooms
- •15 Heating, ventilation and air conditioning
- •15.1 Introduction
- •15.2 Ventilation of nuclear stations
- •15.3 Smoke and fire control
- •15.4 General layout of HVAC plant
- •16 Air services
- •17 Water treatment plant
- •18 Cooling water plant
- •18.1 General design considerations
- •18.2 Cooling water pumphouse
- •18.3 Main cooling water pumps
- •18.4 Screening plant
- •18.5 Pump discharge valves
- •18.6 Section valves
- •18.7 Discharge pipework
- •18.8 Auxiliary systems
- •19 Chlorination plant
- •20 Coal handling plant
- •20.2 Water-borne reception and discharging
- •20.3 Road-borne reception and discharging
- •20.4 Coal storage
- •20.5 Conveyance from unloading point to station bunkers or coal store
- •20.6 Plant control
- •21 Ash and dust handling plant
- •21.1 Ash handling plant
- •21.2 Dust handling plant
- •21.3 Ash and dust disposal
- •22 Auxiliary boilers
- •23 Gas generation and storage
- •23.1 Hydrogen
- •23.2 Carbon dioxide
- •23.3 Nitrogen
- •23.4 Miscellaneous gases
- •24 Pumped storage plant
- •24.1 Hydraulic machines
- •24.2 Generator-motors
- •24.3 Main inlet valves
- •24.4 Draft tube valves
- •24.5 Gates
- •24.6 High integrity pipework
- •25 Gas turbine plant
- •25.1 Introduction
- •25.2 Operational requirements
- •25.3 Aero-engine-derivative gas turbines
- •25.4 Industrial gas turbines
- •25.5 Gas turbine power station layout
- •26 References
- •CHAPTER 3
- •Civil engineering and building works
- •Introduction
- •2 Geotechnical investigations
- •2.1 General and desk studies
- •2.2 Geophysical investigations
- •2.3 Trial excavations and boreholes
- •2.3 Trial excavations and boreholes
- •2.4 In-situ tests
- •2.5 Groundwater investigations
- •2.6 Ground description and classification
- •2.7 Laboratory tests
- •2.8 Factual reports
- •2.9 Interpretation of site investigations
- •3 Seismic hazard assessment
- •3.1 Geology
- •3.2 Earthquakes
- •3.3 Crustal dynamics
- •3.4 Ground motion hazard
- •3.5 Ground rupture hazard
- •4 Types of foundations
- •4.1 Isolated column foundations
- •4.2 Strip foundations
- •4.5 Piled foundations
- •4.5 Piled foundations
- •4.6 Caisson foundations
- •4.7 Anti-seismic foundations
- •5 Foundations design and construction
- •5.1 Concrete
- •5.2 Bearing pressures and settlement
- •5.3 Test piling
- •6 Foundations for main and secondary structures
- •6.1 Boiler house foundations
- •6.2 Turbine hall foundations
- •6.3 Turbine-generator blocks
- •6.4 Basement of ground floor
- •6.5 Track hoppers
- •6.6 Chimney foundations
- •6.7 Cooling tower foundations
- •6.8 Reactor foundations
- •7 General site works
- •7.1 Flood embankments
- •7.2 Roads
- •7.3 Drainage
- •7.4 Railways
- •7.5 Coal storage
- •7.3 Oil tank compounds
- •7.7 Ash disposal areas
- •8 Methods of construction
- •8.1 Site clearance, access roads and construction offices
- •8.2 Underground construction
- •8.3 Groundwater lowering
- •8.4 Excavating machinery
- •8.6 Formwork and reinforcement
- •8.7 Mixing and placing of concrete
- •9 Direct cooled circulating water systems
- •9.1 Civil engineering structures in direct cooling systems
- •9.2 Culverts
- •3.3 Pumphouse and screen chamber intake
- •9.4 Cooling water tunnels
- •9.5 Submersible cooling water structures
- •9.6' Maintenance considerations
- •10 Harbours and jetties
- •10.1 General
- •10.2 Types of harbours and jetties
- •10.3 Construction of harbours and jetties
- •11 Loadings
- •11.1 Definitions
- •11.2 Imposed loads due <o plant
- •11.3 Distributed imposed loads
- •II. 6 Reduced loadings in main beams and columns
- •11.4 Cranes
- •11.5 Wind and snow loads
- •12 Steel frames
- •12.1 Steelwork
- •13 Reinforced concrete
- •13.1 General
- •13.2 Formwork
- •13.3 Reinforcement
- •1^.4 Design of reinforced concrete
- •12.2 Design of members
- •12.3 Connections
- •12.4 Protection of steelwork
- •13.5 Movement joints
- •13.6 Curing
- •13.7 Precast concrete
- •14 Prestressed concrete
- •14.1 Prestressing
- •14.2 Prestressed piling
- •14.2 Prestressed piling
- •14.3 Prestressed concrete pressure vessels and containments
- •15 Brickwork and blockwork
- •15.1 General
- •15.2 Bricks
- •15.3 Mortar
- •15.4 Brickwork
- •15.5 Blocks
- •15.8 Openings
- •15.6 Blockwork
- •16 Lightweight walling systems
- •16.1 Sheeting
- •16.2 Insulation
- •16.3 Fixings
- •16.4 Durability
- •17 Roofing
- •17.1 Structural elements
- •17.2 Insulation and weatherproofing layers
- •17.3 Application to power stations
- •17.4 Durability
- •17.5 Rainwater disposal
- •18 Finishes
- •18.1 Floor finish considerations
- •18.2 Types of floor finish
- •18.3 Finishes to walls and ceilings
- •18.4 Wall tiling and other special finishes
- •18.5 Internal painting
- •18^6 External painting
- •19 Turbine hall and boiler house construction
- •19.1 General
- •19.2 Structural considerations
- •19.3 Erection of steelwork
- •19.4 ''Cladding
- •19.5 Ventilation
- •19.6 Floor and wall finishes
- •20 Reactor construction
- •20.1 Reactors
- •20.2 Reactor buildings
- •21.2 Control room building
- •21.3 Gas turbine house
- •21.4 CW pumphouse
- •21.6 Workshops and stores
- •21.7 Offices, welfare blocks, laboratories and similar buildings
- •22 Chimneys, cooling towers and precipitators
- •22.1 Chimneys
- •22.2 Cooling towers
- •22.3 Precipitators
- •23 Architecture and landscape
- •23.1 General power station architecture
- •23.2 Landscape considerations
- •23.3 Preparatory works
- •23.4 Landscape layout
- •24 Regulations
- •24.1 Government instruments
- •24.2 Factories Act
- •24.4 Building regulations
- •24.5 Nuclear station licensing
- •25 Civil engineering contracts
- •25.2 Forms of contract
- •25.3 Contract strategy
- •25.4 Contract placing
- •25.5 Contract administration
- •25.6 Budgetary approval and control
- •26 References
- •Appendix A
- •SUBJECT INDEX
5.2.2Plastic settlement
This is caused by underlying soft plastic cohesive materials gradually being displaced or squeezed out from under a foundation. This can happen at loading levels appreciably less than that which would cause simple shear failure of the same stratum. Also it can occur where a plastic soil is sandwiched between layers of harder material. Unless revealed in the site investi gation beforehand such behaviour can be puzzling to design engineers and, even if forecast, can still prove difficult to analyse accurately.
5.2.3 Settlement due to changes of conditions
Settlement can be caused by conditions which are largely or entirely independent of the new foundation loading. Instances of this phenomenon are:
•Drying and shrinkage of cohesive soils brought about by lowering the water table.
•Saturation of granular soils brought about by raising the water table. This has the effect of reducing the safe bearing capacity of the granular soils.
•Long term seepage having the ability to wash away fine materials.
•Temperature changes, such as under a boiler house, where appreciable long term temperature increase
produces shrinkage resulting from moisture loss of the stratum having contact with the foundations.
Over and above the preceding reasons, differential settlement of foundations arises from three common causes:
(a) Spacial variation of soil conditions having varying capacities to carry the uniform imposed foundation load.
(b)Variation in thickness of a compressible stratum under the foundations.
(c)Net foundation loads may vary around the struc ture, thereby inducing uneven ground loading. If at
all possible this should be eliminated by careful design.
Mixed types of foundations are also to be avoided if possible as they invariably increase the likelihood of differential settlement. It should be borne in mind that settlement rather than bearing capacity is the critical parameter in the design of successful foundations for most major structures.
5.3 |
Test piling |
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A theoretical |
estimate |
of |
the load |
which |
a particular |
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size |
of pile is |
capable |
of |
carrying |
may be |
made when |
the soil properties are known. Alternatively the load which a driven pile can carry may be determined, fairly
Foundations design and construction
reliably under favourable circumstances, from pile driving formulae when the set or penetration resulting from a known hammer blow is measured (this method is notoriously unreliable in conditions where dynamic and static loads produce dissimilar reaction in the soil). Examples of these calculations are provided in Appen dix A of this chapter.
However, the most accurate method of determining the capacity of a pile is to apply a test load to the head of the pile after it has been constructed and this provides the most reliable source of information on which to base a design. Full information from any test piles should be made available to companies tendering for piling contracts.
The test load is usually applied to a pile by:
•Building an independent structure loaded with kent ledge around the pile head and jacking from the structure down bn to the pile.
•Jacking down on to the test pile from a crossbeam; each end of the crossbeam being connected to one or more piles which carry the uplift reaction in tension. The uplift piles must be sufficiently remote from the test pile to prevent interaction.
Load testing of piles can be carried out for various reasons; on preliminary piles to derive an adequate design, as described; on working piles, to verify the adequacy of this design across a large site where conditions may vary, and again on working piles, to check that standards of workmanship are such that acceptable performance can be expected from all of the piles. The need for a number of preliminary pile tests will be dictated by the uncertainty or safety factors in the design process. The number of working pile tests will depend on the size of the contract, the variability of ground conditions, and the difficulty of construction (typically on a major piling contract one working pile in every 200 is load tested). While working piles are rarely tested to more than 150% of the working load, prelimi nary piles should be loaded very much higher, to 250% working load or to destruction.
The purpose of a pile test is not only to assess load carrying capacity but also to observe the settlement characteristics of the pile particularly up to its working load. The applied load is measured by either a load cell or a proving ring and the displacement of the pile by extensometer gauges mounted on a separate stationary support structure (see Fig 3.14).
The pile is loaded either in increments (some fraction of the working load), each increment only being added when settlement from the previous increment has sensibly ceased, or, in the case of preliminary piles, continuously such that the pile moves into the ground at a constant rate of penetration (CRP),
For a CRP test to be worthwhile sufficient test capacity must be provided in order that the pile can be failed. To obtain the maximum information from a pile test the cycle of loading should include monitored performance under incremental unloading since this
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Civil engineering and building works |
Chapter 3 |
Note Pile test on 0.4m diameter tored pile 12m tong in clay (test carried out continuously over a period of 72 h)
BETWEEN UPLIFT PILES
(UPLIFT PILES0.4m DIA. x15m LONG)
Fig. 3.14 Pile test arrangement and results
allows a refined estimate to be made of the elastic shortening of the pile.
Therefore, a typical working pile load test consists of two full cycles of incremental load to working load and then to 150% working load.
For preliminary pile tests it is often desirable to start with the same procedure and then add one or more incremental cycles to maxima and perhaps finish with a CRP load test.
The results of load tests should be recorded on standard sheets where ail the relevant information is
noted including full cycles of incremental load to working load and then to 150% working load.
For preliminary pile tests it is often desirable to start with the same procedure and then add one or more incremental cycles to maxima and perhaps finish with a CRP load test.
The results of load tests should be recorded on standard sheets where all the relevant information is noted including full details concerning the construction of the pile.
204