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Process Simulation of a MOSFET Using TSUPREM-4 and Medici

403

Plot.1D: Plot.1D will plot specific quantity along a line segment through the device.

Plot.2D: Plot.2D command will plot characteristics, boundaries, junctions, and depletion edges.

Contour: It will plot the contours of a physical quantity on a 2D area.

E.line: It will plot potential gradient paths and calculate the ionization integrals.

Label: This command will plot character strings, symbols, and lines as part of a 1D or 2D plot.

PLOT.1D X.AXIS=V(Drain) Y.AXIS=I(Drain)

+  TITLE=“Ids vs. Vgs” COLOR=2 POINTS OUTFILE=Id_Vd.DAT LABEL LABEL=“Vds=2 V” COLOR=2

EXTRACT MOS.PARA DRAIN=Drain GATE=Gate IN.FILE=BVNBLlog

I.Drain=9e-10

8.40  Drain Current versus Drain Voltage Simulation

The complete Medici simulation program, explained step by step, is given below. By executing this program in Medici, drain current has been plotted with respect to drain voltage, shown in Figure 8.24. The gate voltage is fixed at 5 V. From the graph it is evident that initially current is increasing with the increase of drain voltage. Then the current reaches the saturation value, and then it increases slowly with the drain voltage due to channel length modulation.

COMMENT MEDICI Input File

MESH IN.FILE=LDNBL.str TSUPREM4 ELEC.BOT POLY.ELEC Y.MAX=10

RENAME ELECTR OLDNAME=1 NEWNAME=Source

RENAME ELECTR OLDNAME=2 NEWNAME=Gate

RENAME ELECTR OLDNAME=3 NEWNAME=Drain

SAVE MESH OUT.FILE=BVNBL

PLOT.2D GRID FILL TITLE=“Structure from TSUPREM-4” PLOT.1D DOPING LOG X.START=0 X.END=0 Y.START=0 Y.END=2

+POINTS BOT=1E14 TOP=1E21 TITLE=“S/D Profile” PLOT.1D DOPING LOG X.START=1.8 X.END=1.8 Y.START=0 Y.END=2

+POINTS BOT=1E14 TOP=1E19 TITLE=“Channel Profile” PLOT.2D BOUND FILL L.ELEC=-1 TITLE=“Impurity Contours”

404

Technology Computer Aided Design: Simulation for VLSI MOSFET

I(Drain) (Amps/µm) *10t–4

1.50

Vgs = 5.0 Volts

1.00

0.50

0.00

0.0

2.0

4.0

6.0

8.0

10.0

 

 

V(Drain) (Volts)

 

 

FIGURE 8.24

Id versus Vds at gate voltage = 5V, device length is 5 μm.

CONTOUR DOPING LOG MIN=14 MAX=20 DEL=1 COLOR=2 CONTOUR DOPING LOG MIN=-20 MAX=-14 DEL=1 COLOR=1 LINE=2

models lsmmob fldmob auger bgn btbt fermi incomplete energy.l high.dop

SYMB GUMMEL CARR=1 ELECTRON

METHOD ICCG DAMPED itlimit=40 stack=10 cont.stk

SOLVE initial V(Source)=0.0 V(Gate)=0.0005 V(Drain)=0.0

SYMB NEWTON CARR=1 ELECTRON

METHOD AUTONR N.DAMP N.DVLIM=0.5

SOLVE PREVIOUS V(Source)=0.0 V(Gate)=5.0 V(Drain)=0.0

LOG OUT.FILE=BVNBLlog

SOLVE V(Drain)=0.0 ELEC=Drain VSTEP=0.1 NSTEP=100

PLOT.1D X.AXIS=V(Gate) Y.AXIS=I(Drain) Y.LOGARITH

PLOT.1D X.AXIS=V(Drain) Y.AXIS=I(Drain)

+ TITLE=“Ids vs. Vds” COLOR=2 POINTS OUTFILE=Id_Vd_vg_5V.DAT

LABEL LABEL=“Vgs=5.0 Volts” COLOR=2

EXTRACT MOS.PARA DRAIN=Drain GATE=Gate IN.FILE=BVNBLlog

I.Drain=9e-10

Process Simulation of a MOSFET Using TSUPREM-4 and Medici

405

8.41  Drain Current versus Gate Voltage Simulation

In the Medici program, drain current versus drain voltage simulation has been performed. The drain voltage is fixed at 0.1 V. Drain current in logarithm scale versus gate voltage and drain current in versus gate voltage has been plotted in Figures 8.25 and 8.26, respectively. Threshold voltage is extracted from this curve, which is equal to 0.65 V. On resistance (ron) can be calculated from these data. Different ron can be achieved for different gate voltage. It can be seen that on resistance is decreasing with Vgs increase, as higher Vgs increase I and ron = Vds/I, so automatically ron will decrease at higher Vgs, as Vds is fixed at 0.1 V. At the time of on resistance (ron) calculations, Vds should be fixed at 0.1 V.

COMMENT MEDICI Input File

MESH IN.FILE=LDNBL.str TSUPREM4 ELEC.BOT POLY.ELEC Y.MAX=10

RENAME ELECTR OLDNAME=1 NEWNAME=Source

RENAME ELECTR OLDNAME=2 NEWNAME=Gate

RENAME ELECTR OLDNAME=3 NEWNAME=Drain

SAVE MESH OUT.FILE=BVNBL

PLOT.2D GRID FILL TITLE=“Structure from TSUPREM-4” PLOT.1D DOPING LOG X.START=0 X.END=0 Y.START=0 Y.END=2

Log(I(Drain) (Amps/um))

–5 Vds = 0.1 Volts –6 –7 –8 –9

–10

–11

–12

–13

–14

–15

0.00

1.00

2.00

3.00

4.00

5.00

 

 

V(Gate) (Volts)

 

 

FIGURE 8.25

log (Id) versus Vgs at drain voltage = 0.1 V, device length is 5 μm.

406

Technology Computer Aided Design: Simulation for VLSI MOSFET

I(Drain) (Amps/um) *10t–6

Vds = 0.1 Volts

6.00

4.00

2.00

0.00

1.00

2.00

3.00

4.00

5.00

0.00

V(Gate) (Volts)

FIGURE 8.26

Id versus Vgs at drain voltage = 0.1 V, device length is 5 μm.

+POINTS BOT=1E14 TOP=1E21 TITLE=“S/D Profile” PLOT.1D DOPING LOG X.START=1.8 X.END=1.8 Y.START=0 Y.END=2

+POINTS BOT=1E14 TOP=1E19 TITLE=“Channel Profile” PLOT.2D BOUND FILL L.ELEC=-1 TITLE=“Impurity Contours” CONTOUR DOPING LOG MIN=14 MAX=20 DEL=1 COLOR=2

CONTOUR DOPING LOG MIN=-20 MAX=-14 DEL=1 COLOR=1 LINE=2

models lsmmob fldmob auger bgn btbt fermi incomplete energy.l high.dop

SYMB GUMMEL CARR=1 ELECTRON

METHOD ICCG DAMPED itlimit=40 stack=10 cont.stk

SOLVE initial V(Source)=0.0 V(Drain)=0.0005 V(Gate)=0.0

SYMB NEWTON CARR=1 ELECTRON

METHOD AUTONR N.DAMP N.DVLIM=0.5

SOLVE PREVIOUS V(Source)=0.0 V(Drain)=0.1 V(Gate)=0.0

LOG OUT.FILE=BVNBLlog

SOLVE V(Gate)=0.0 ELEC=Gate VSTEP=0.1 NSTEP=50

COMMENT Plot results

Process Simulation of a MOSFET Using TSUPREM-4 and Medici

407

PLOT.1D X.AXIS=V(Gate) Y.AXIS=I(Drain) Y.LOGARITH

+    TITLE=“Ids vs. Vgs” COLOR=2 POINTS OUTFILE=Id_Vg_vd_pt1V.DAT LABEL LABEL=“Vds=0.1 Volts” COLOR=2

PLOT.1D X.AXIS=V(Gate) Y.AXIS=I(Drain)

+    TITLE=“Ids vs. Vgs” COLOR=2 POINTS OUTFILE=Id_Vg_vd_pt1V.DAT LABEL LABEL=“Vds=0.1 Volts” COLOR=2

EXTRACT MOS.PARA DRAIN=Drain GATE=Gate IN.FILE=BVNBLlog

I.Drain=9e-10

8.42  Conclusion

Device fabrication technology is a complex process that involves developing process-dependent patterns at each step using different masks. For this it is required to define the mask lengths that require accurate calculations of junction depths and pattern areas that vary with process steps. For scaled devices, the temperature, time, and ion implantation dose needs to be predefined by accurate estimation to obtain desired specification with minimum variation. Complete fabrication procedure needs many oxidation steps and annealing steps for eliminating the lattice defects arising because of ion bombardment at a different stage of fabrication, which tends to induce device parameter and specification variation. Usually, a thin layer of protective oxide, also known as padding oxide, is grown on the wafer surface for protection before the ion implantation steps. While fabricating a device, all of the process dependent variations need to be accounted for with extreme care, or acquired results will deviate from the desired results. Thus a simulation of the entire fabrication process helps us optimize the mask lengths, temperature, implantation dose, etc., before proceeding toward the actual process, thereby helping reduce production cost and time.

The threshold voltage of the device presented here is 0.65 V, which can be further modified by varying the gate oxide thickness and under-the-gate substrate doping. Higher meshing densities in appropriate regions are considered for more accurate simulation results. Meshing is chosen in such a way that meshing density is higher near the surface of the wafer, as most of the phenomena occur near the surface and boundary regions. The operation of the device fabricated by TSUPREM-4 can be analyzed in a TCAD Medici device simulator by incorporating a different physical model and appropriate biasing conditions in the simulator program of the device. Medici simulations are very fast, widely used, and well accepted in industry. Before commencing analysis of a device, the TCAD Medici simulator must be calibrated with standard experimental data.

408

Technology Computer Aided Design: Simulation for VLSI MOSFET

References

1.Taurus TSUPREM-4 User Guide, Version D-2010.03, March 2010.

2.Taurus Medici User Guide, Version F-2011.09, September 2011.

3.Gary S. May and Simon M. Sze, Fundamentals of Semiconductor Fabrication, Wiley, New York.

4.Samar Saha, MOSFET test structures for two-dimensional device simulation,

Solid-State Electronics, 38(1), 69–73 (1995).

5.E.H. Nicollian and J.R. Brews, MOS Physics and Technology, Wiley, New York, 1982.

6.J.D. Meindl et al., Silicon epitaxy and oxidation, in F. Van de Wiele, W.L. Engl, and P.O. Jesper, Eds., Process and Device Modeling Integrated Circuits Design, Noorhoff, Leyden, 1977.

7.B.E. Deal, Standardization terminology for oxide charge associated with thermally oxidized silicon, IEEE Trans. Electron Devices, ED-27, 606 (1980).

8.S.K. Gandhi, VLSI Fabrication Principles, Wiley, New York, 1983.

9.Kalyan Koley, Binit Syamal, Atanu Kundu, N. Mohankumar, and C.K. Sarkar, Subthreshold analog/RF performance of underlap DG FETs with symmetric and asymmetric source/drain extensions, Microelectronics Reliability, 52(11), 2572–2578 (2012).

10.Atanu Kundu, Binit Syamal, Kalyan Koley, N. Mohankumar, and C.K. Sarkar, RF parameter extraction of bulk FinFET: A non quasi static approach, IEEE International Conference on Electron Devices and Solid-State Circuits (EDSSC’10) in Hong Kong, China, December 15–17 (2010).

11.C.W. Pearce, Crystal growth and wafer preparation and epitaxy, in S.M. Sze, Ed., VLSI Technology, McGraw-Hill, New York, 1983.

12.W.F. Beadle, J.C.C. Tsai, and R.D. Plumber, Eds., Quick Reference Manual for Engineers, Wiley, New York, 1985.

13.Sung-Mo Kang and Yusuf Leblebici, CMOS Digital Integrated Circuits: Analysis and Design, 3rd ed., McGraw-Hill, New York, 2003.

14.J.C. Bean, The growth of noble silicon material, Physics Today, 39(10), 36 (1986).

15.T. Yamamoto et al., An advanced 2.5 nm oxidized nitride gate dielectric for highly reliable 0.25 µm MOSFETs, Symp. VLSI Technol. Dig. Tech. Pap., p. 45 (1997).

16.H.N. Yu et al., 1 µm MOSFET VLSI technology. Part I—An overview, IEEE Trans. Electron Devices, ED-26, 318 (1979).

17.D. Pramanik and A.N. Saxena, VLSI metallization using aluminum and its alloy, Solid State Tech., 26(1), 127 (1983); 26(3), 131 (1983).

18.K.A. Pickar, Ion implantation in silicon, in R. Wolfe, Ed., Applied Solid State Science, vol. 5, Academic Press, New York, 1975.

19.W.G. Oldham, The fabrication of microelectronic circuit, in Microelectronics, 237(3), pp. 111–114. Freeman, San Francisco, 1977.

20.Behzad Razavi, Design of Analog CMOS Integrated Circuits, McGraw-Hill, New York, 2002.

21.M.C. King, Principles of optical lithography, in N.G. Einspruch, Ed., VLSI Electronics, Vol. 1, pp. 73–81, Academic, New York, 1981.

Process Simulation of a MOSFET Using TSUPREM-4 and Medici

409

22.J.H. Bruning, A tutorial on optical lithography, in D.A. Doane, et al., Eds., Semiconductor Technology, p. 119, Electrochemical Society, Penningstone, 1982.

23.W.L. Brown, T. Venkatesan, and A. Wagner, Ion beam lithography, Solid State Technol., 24, 8, 60 (1981).

24.J.P. Joly, Metallic contamination of silicon wafers, Microelectron. Eng., 40, 285 (1998).

25.J.C. Irvin, Evaluation of diffused layers in silicon, Bell Syst. Tech. J., 41, 2 (1962).

COLOR FIGURE 4.13

Tecplot_sv showing electrostatic potential across the device at VGS = 2.0 V, VDS = 2.0 V.

COLOR FIGURE 4.14

Tecplot_sv showing conduction band energy (eV) across the device at VGS = 2.0 V, VDS = 2.0 V.

Y[um]

–0.05

 

 

 

 

 

 

 

 

Polysilicon gate

Spacer

 

 

 

0

 

 

 

Gate oxide

 

 

 

 

SDE

 

 

 

0.05

 

 

DSD

 

 

 

 

 

 

 

 

 

 

Depletion Contour

Doping Concentration [cm–3]

 

 

 

 

0.1

 

 

 

 

1.0E+22

 

 

 

 

 

 

4.8E+18

 

 

 

 

 

 

2.3E+15

 

0.15

 

 

 

 

8.6E+11

 

 

p-sub

 

 

–4.8E+14

 

 

 

 

 

–1.0E+18

 

–0.1

–0.05

0

0.05

0.1

0.15

0.2

 

 

X[um]

 

 

 

COLOR FIGURE 6.3

Bulk MOSFET structure created using TCAD.

0

[um]Y 0.05

0.1

–0.1

–0.05

0

0.05

0.1

 

 

 

X[um]

 

COLOR FIGURE 6.4

A zoomed-in view of the active region of the meshed structure.