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Национальный университет кораблестроения им. адм. Макарова

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[НЕСОРТИРОВАННОЕ]

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MAN B&W	19.08

	Page of 2

Table B:

		Service hours:	0	0	0	0	0	0	0	0	0	0
			6000	12000	18000	24000	3000	36000	42000	48000	54000	60000
Group.	Section
No.	No.	Description			Factor for number of cylinders
1	90101	O rings and gaskets	1	2	3	4	5	6	7	8	9	10
2		Spring housing	0	1	1	1	2	1	1	1	1	1
	90103	Packing and Gaskets	1	2	3	4	5	6	7	8	9	10
3	90161	O ring W / Back up ring	1	2	3	4	5	6	7	8	9	10
4		Hose with union	0	0	1	1	1	2	1	2	1	2
5	90201	Set of piston rings	0	1	1	2	3	4	3	4	4	4
6	90205	St. box, lamella / sealing rings	0	1	1	2	2	3	3	4	3	4
7	90302	O rings / Sealing rings Cyl. liner	0	1	1	2	1	2	2	4	1	2
8		Cylinder liners	0	0	0	0	0	0	0	0	0	0
9	90610	Bearing Shells and Guide Disc	0	0	0	1	1	2	1	2	1	2
10	90635 45	Packings and Gaskets	1	2	3	4	5	6	7	8	7	8
12	90702	Repair Kit for each type of valve	0	1	1	2	3	4	3	4	3	4
13	90704	O rings, Packings and Gaskets	1	2	3	4	5	6	7	8	9	10
14	90801	Exhaust valve spindles /	0	0	1	1	1	2	1	2	1	2
14	90801	bottom pieces	0	0	1	1	1	2	1	2	1	2
		bottom pieces
15		Exhaust valve guide bushings	0	1	1	2	2	4	2	4	2	4
		O rings for exhaust valve	1	2	3	4	5	6	7	8	9	10
17	90910	Fuel valve guides and nozzles	0	1	1	2	4	4	5	5	3	3
18	90917	Plunger and housing for fuel	0	0	0	0	0	1	1	1	1	1
18	90917	oil booster	0	0	0	0	0	1	1	1	1	1
		oil booster
		Suction/puncture valves,
		Sealing rings
		and Gaskets	0	1	1	2	2	3	3	4	3	3
19	91000	Set bearings per TC	0	0	1 set	2 set	2 set	3 set	3 set	4 set	4 set	5 set
19	91000	(roller bearings) *)	0	0	1 set	2 set	2 set	3 set	3 set	4 set	4 set	5 set
		(roller bearings) *)
20	91000	Set bearings per TC	0	0	0	1 set	1 set	1 set	1 set	2 set	2 set	2 set
20	91000	(slide bearings) *)	0	0	0	1 set	1 set	1 set	1 set	2 set	2 set	2 set
		(slide bearings) *)

*) Not depending on number of cylinders.

Note:

Section numbers refers to Instruction Book, Vol. III containing plates with spare parts

Fig. 19.08.02: Table B

MAN B&W ME/ME C/ME GI/ME-B engines

MAN Diesel	198 46 37 9.3

MAN B&W	19.09

	Page of 1

Large spare parts, dimensions and masses

							178 51 59 7.1

Pos	Sec. Description	Mass		Dimensions (mm)

		(kg)	A	B	C	D	E
		(kg)	A	B	C	D	E

1	Cylinder liner, incl. cooling jacket	7,916	ø1,270	ø1,080	3,610	ø1,008

2	Exhaust valve	2,400	2,283	1,151	994

3	Piston complete, with piston rod	4,823	ø900	645	ø350	4,620	576

4	Cylinder cover, incl. valves	7,747	ø1,700	727	ø1,220

5	Rotor for turbocharger, TCA 77-20/21	360	ø750	1,360

5	Rotor for turbocharger, TCA 88-20/21	610	ø890	1,630

5	Rotor for turbocharger, TCA 88-25	750	ø890	1,630

5	Rotor for turbocharger, TPL80-B12/CL	300	ø699	1,319

5	Rotor for turbocharger, TPL85-B14/15/16	550	ø855	1,613

5	Rotor for turbocharger, MET71MA	400	ø790	1,318

5	Rotor for turbocharger, MET83MA	600	ø924	1,555

5	Rotor for turbocharger, MET90MA	850	ø1,020	1,723

Fig. 19.09.01: Large spare parts, dimensions and masses

MAN B&W S90MC-C7/8, S90ME C7/8

MAN Diesel	198 46 42 6.2

MAN B&W Diesel A/S	19.10

List of Standard Tools for Maintenance

Mass of the complete set of tools:

Approximately 5,200 kg

The engine is delivered with all necessary special tools for overhaul. The extent of the tools is stated below. Most of the tools can be arranged on steel plate panels. Where such panels are delivered, it is recommended to place them close to the location where the overhaul is to be carried out.

Cylinder cover, Section 901

1Panel with various hand tools for overhaul of main engine

1set Cylinder cover tightening tool

1set Spare parts for hydraulic jack

1set Lifting chains for cylinder cover

1Cylinder cover rack

Piston with rod and stuffing box, Section 902

1Panel with various hand tools for overhaul of main engine

1set Hydraulic jack for piston rod

1Guide ring for piston

1Support for piston

1Measuring tool for cylinder liner

1Lifting tool for piston

1Cross bar for cylinder liner

1set Test equipment for Alpha lubricator

(If the engine is equipped with Alpha lubr.)

Crosshead and connecting rod, Section 904

1Panel with various hand tools for overhaul of main engine

1set Hydraulic jack for crosshead

1set Hydraulic jack for connecting rod

1Lifting tool for crankpin shell

Crankshaft and main bearing, Section 905

1Panel with various hand tools for overhaul of main engine

1set Hydraulic jack for main bearing

1Lifting tool for crankshaft

1Lifting tool, thrust shaft

1set Lifting tool for main bearing shell

2 set Feeler gauge set

1 set Measuring instrument for AVD

1Hydraulic jack for segment stopper

Page 1 of 8

Mechanical control gear, tools, Section 906

1Panel with various hand tools for overhaul of main engine

1Pin gauge for crankshaft

1Hydraulic tools coupling

1Hydraulic tools, general

Exhaust valve and valve gear, Section 908

1Panel with various hand tools for overhaul of main engine

1Exhaust valve spindle and seat pneumatic support grinding machine, option: 4 88 616

1set Hydraulic jack for exhaust valve

Fuel valve and fuel pump, Section 909

1Panel with various hand tools for overhaul of main engine

1set Test fixture – fuel valve

1set Tools mount – seals-fuel pump

1Probelight

1Lifting tool for fuel pump

1Tool, tightening puncture valve

1set Cleaning tool, fuel nozzle

Turbocharger and air cooler system, Section 910

1Tools for cooler cleaning

1Traveling trolley

1set Exhaust gas system blanking-off tool (Only when two or more TC‘s are fitted)

1set Tools for turbocharger overhaul

Main part assembling, Section 912

1 set Hydraulic jack for staybolt

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S	19.10

Page 2 of 8

General tools, Section 913

Accessories, Section 913.1

1Hydraulic pump, pneumatically operated

1Hydraulic pump, manually operated

1set High-pressure hose and connections

Ordinary hand tools, Section 913.2

1 set	Torque wrench
1 set	Socket wrench
1 set	Hexagon key
1 set	Combination wrench
1 set	Double open-ended wrench
1 set	Ring impact wrench
1 set	Open-ended impact wrench
1 set	Pliers for Circlip
1 set	Special spanner

Miscellaneous, Section 913.3

1 set Pull-lift and tackle

1 set Shackle

1set Eye-bolt

1set Foot grating

1Indicator with cards

1set Feeler blade

1Crankshaft alignment indicator

1Planimeter

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S	19.10
	Page 3 of 8
1	2
	B

178 26 15-8.0

178 51 17-8.0

178 51 19 1.0

178 51 20-1.0

178 51 21-3.0		178 51 22-5.0

Pos	Sec.	Description	Mass		Dimensions (mm)
Pos	Sec.	Description	(kg)
			(kg)	A	B	C	D	E
				A	B	C	D	E
1	901	Chain for lift of cylinder cover	18	1476	200

2	902	Crossbar for cylinder liner	100	1362	250	260	65	90

3	915	Collar ring for piston	175	482	995	538	1486

4	902	Guide ring for piston	81	100	1020

5	902	Lifting tool for piston	379	468	243	965	50	90

6	902	Support iron for piston	190	917	1000	1000

Fig. 19.10.01: Dimensions and masses of tools

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S			19.10
			Page 4 of 8
1	B	2	3
	B		B
			B
	C

A A

178 51 25-0.0

D	C
178 51 23-7.0	178 51 24-9.0

A	178 51 27-4.0

178 51 26-2.0

Pos	Sec.	Description	Mass		Dimensions (mm)
			(kg)
				A	B	C	D	E


1	902	Measuring tool for cylinder liner	4	3457	230	120	20

2	902	Measuring tool for cylinder liner	3	3000	20	40

3	901	Cylinder cover rack	110	1220	688	1500

4	904	Lifting tool for crankpin shell	12	1050	425	475

5	901	Cylinder cover tightening tool	622	1665	1560

Fig. 19.10.02: Dimensions and masses of tools

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S	19.10
	Page 5 of 8
1	2

178 51 28-6.0

178 51 29-8.0

5	178 51 26-2.0

178 51 33-3.0

178 51 30-8.0

Pos	Sec.	Description	Mass		Dimensions (mm)
			(kg)
				A	B	C	D	E


1	905	Lifting tool for crankshaft	238	200	1280	540

2	905	Lifting tool for thrust shaft	98	260	1500	140

3	905	Lifting tool for main bearing shell	4	1072	370

4	906	Pin gauge for crank shaft top dead centre	3	836	353	108

5	915	Support for tilting tool	37	1300	390	65	700	160

Fig. 19.10.03: Dimensions and masses of tools

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S	19.10

178 51 34-5.0

Page 6 of 8

178 51 35-7.0

Pos	Sec.	Description	Mass		Dimensions (mm)
			(kg)
				A	B	C	D	E



1	908	Grinding machine exhaust valve seat and
		spindle	540	1100	3010	90

2	915	Grinding machine cylinder liner and
		cylinder cover (storing box dimensions),	58	1060	1010	300
		option: 4 88 610

Fig. 19.10.04: Dimensions and masses of tools

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S	19.10

Page 7 of 8

178 51 36-9.0

Pos	Sec.	Description	Mass		Dimensions
			(kg)
				A	B	C	D	E


1	909	Fuel valve pressure control device	100	1525	620	950

Fig. 19.10.05: Dimensions and masses of tools

S90ME-C, K90ME/ME-C

198 42 13-7.1

MAN B&W Diesel A/S	19.10
	Page 8 of 8
1	2

178 51 37-0.0

178 51 38-2.0

Pos	Sec.	Description	Mass		Dimensions (mm)
			(kg)
				A	B	C	D	E


1	913	Pump for hydraulic jacks (max. dimensions)	55	500	390	595

2		Box with hydraulic jacks (max. dimensions)		290	1020	260

Fig. 19.10.06: Dimensions and masses of tools

S90ME-C, K90ME/ME-C

198 42 13-7.1

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