Oject classifications

Analyzing capital expenditure proposals is not a costless operation— benefits can be gained, but analysis does have a cost. For certain types of projects, a relatively detailed analysis may be warranted; for others, simpler procedures should be used. Accordingly, firms generally classify projects into the following categories, and they analyze projects in each category somewhat differently:

1. Replacement: maintenance of business. One category consists of expenditures necessary to replace worn-out or damaged equipment used in the production of profitable products. These replacement projects are necessary if the firm is to continue in business. The only issues here are (a) should we continue to produce these products or services, and (b) should we continue to use our existing production processes? The answers are usually "yes," so maintenance decisions are normally made without going through an elaborate decision process.

2. Replacement: cost reduction. This category includes expenditures to replace serviceable but obsolete equipment. The purpose here is to lower the costs of labor, materials, or other inputs such as electricity. These decisions are discretionary, and a more detailed analysis is generally required to support them.

3. Expansion of existing products or markets. Expenditures to increase output of existing products, or to expand outlets or distribution facilities in markets now being served, are included here. These decisions are more complex, because they require an explicit forecast of growth in demand. Mistakes are more likely, so a still more detailed analysis is required, and the final decision is made at a higher level within the firm.

4. Expansion into new products or markets. These are expenditures necessary to produce a new product or to expand into a geographic area not currently being served. These projects involve strategic decisions that could change the fundamental nature of the business, and they normally require the expenditure of large sums of money over long periods. Invariably, a very detailed analysis is required, and the final decision is generally made at the very top—by the board of directors as a part of the firm's strategic plan.

5. Safety and/or environmental projects. Expenditures necessary to comply with government orders, labor agreements, or insurance policy terms fall into this category. These expenditures are often called mandatory investments, or nonrevenue -producing projects. How they are handled depends on their size, with small ones being treated much like the Category 1 projects described above.

6. Other. This catch-all includes office buildings, parking lots, executive aircraft, and so on. How they are handled varies among companies.

In general, relatively simple calculations, and only a few supporting documents, are required for replacement decisions, especially maintenance-type investments in profitable plants. More detailed analysis is required for cost-reduction replacements, for expansion of existing product lines, and especially for investments in new products or areas. Also, within each category projects are broken down by their dollar costs: Larger investments require both more detailed analysis and approval at a higher level within the firm. Thus, although a plant manager may be authorized to approve maintenance expenditures up to $10,000 on the basis of a relatively unsophisticated analysis, the full board of directors may have to approve decisions which involve either amounts over $ 1 million or expansions into new products or markets. Statistical data are generally lacking for new product decisions, so here judgments, as opposed to detailed cost data, are especially important time basis will also mean that quantitative analyses will be used routinely to "test out" alternative courses of action. As a result, the next generation of financial managers will need stronger computer and quantitative skills than were required in the past.

Self-Test Question

How has financial management changed from the early 1900s to the 1990s?