
- •GENERAL INFORMATION
- •SERVICE ADJUSTMENTS
- •MASTER CYLINDER FLUID LEVEL
- •ABS BRAKES
- •ADJUSTING REAR SERVICE BRAKES
- •TESTING APPLICATION ADJUSTER OPERATION
- •BLEEDING BRAKE SYSTEM
- •PRESSURE BLEEDING
- •BLEEDING WITHOUT A PRESSURE BLEEDER
- •TEST FOR FLUID CONTAMINATION
- •WHEEL STUD NUT TIGHTENING
- •BRAKE HOSE AND TUBING
- •INSPECTION OF BRAKE HOSE AND TUBING
- •FIG. 10 BRAKE LINE ROUTING NON ABS BRAKES
- •INSTALLATION OF BRAKE HOSE
- •TYPES OF TUBING FLARES
- •TO REPAIR OR FLARE TUBING
- •ISO TUBING FLARES
- •BASIC DIAGNOSIS GUIDE
- •BRAKE SYSTEM DIAGNOSTICS
- •BRAKE SYSTEM DIAGNOSTICS
- •BRAKE SYSTEM DIAGNOSTICS
- •BRAKE SYSTEM DIAGNOSTICS
- •REAR WHEEL DRUM BRAKES
- •DESCRIPTION
- •SERVICE PROCEDURES
- •REAR BRAKE DRUM REMOVAL
- •BRAKE DRUM INSTALLATION
- •BRAKE SHOE ASSEMBLIES
- •REMOVAL
- •CLEANING AND INSPECTION
- •BRAKE SHOE INSTALLATION
- •KELSEY HAYES REASSEMBLE
- •VARGA REASSEMBLE
- •BRAKE DRUM REFACING
- •WHEEL CYLINDERS
- •GENERAL INFORMATION
- •SERVICE PROCEDURES
- •REMOVING WHEEL CYLINDERS FROM BRAKE SUPPORT PLATES
- •DISASSEMBLING WHEEL CYLINDERS
- •ASSEMBLING WHEEL CYLINDERS
- •INSTALLING WHEEL CYLINDERS
- •BRAKE SUPPORT ASSEMBLY
- •REMOVAL
- •INSTALLATION
- •HYDRAULIC SYSTEM CONTROL VALVES
- •GENERAL INFORMATION
- •PRESSURE DIFFERENTIAL WARNING LIGHT SWITCH
- •ABS BRAKE PROPORTIONING VALVE OPERATION
- •HYDRAULIC SYSTEM SERVICE PROCEDURES
- •BRAKE WARNING SYSTEM
- •PROPORTIONING VALVES
- •PROPORTIONING VALVE APPLICATIONS
- •TESTING ABS PROPORTIONING VALVES
- •FRONT DISC BRAKES
- •GENERAL INFORMATION
- •SHOE AND LINING WEAR
- •SERVICE PRECAUTIONS
- •KELSEY HAYES DOUBLE PIN FAMILY CALIPER
- •BRAKE SHOE SERVICE PROCEDURES
- •REMOVAL
- •INSTALLATION
- •SERVICE PROCEDURES
- •BRAKE SHOES REMOVE
- •CLEANING AND INSPECTION
- •BRAKE SHOES INSTALL
- •DISC BRAKE CALIPER DISASSEMBLY
- •CLEANING AND INSPECTION
- •CLEANING AND INSPECTION OF BRAKE CALIPER
- •ASSEMBLING DISC BRAKE CALIPER
- •REAR DISC BRAKES
- •GENERAL INFORMATION
- •LINING WEAR
- •SERVICE PRECAUTIONS
- •BRAKE SHOE REMOVAL
- •CLEANING AND INSPECTION
- •BRAKE SHOE INSTALLATION
- •DISASSEMBLING REAR CALIPER ASSEMBLY
- •CLEANING AND INSPECTION
- •CLEANING AND INSPECTION
- •ASSEMBLING REAR DISC BRAKE CALIPER
- •BRAKE DISC (ROTOR)
- •GENERAL INFORMATION
- •INSPECTION DIAGNOSIS
- •SERVICE PROCEDURES
- •CHECKING BRAKING DISC FOR RUNOUT AND THICKNESS
- •BRAKING DISC REMOVAL
- •INSTALLING BRAKING DISC
- •REFINISHING BRAKING DISC
- •REFACING BRAKING DISC
- •RESURFACING BRAKING DISC
- •BRAKING DISC (ROTOR) REFINISHING LIMITS
- •PARKING BRAKES
- •GENERAL INFORMATION
- •SERVICE PROCEDURES
- •ADJUSTING PARKING BRAKE
- •FIG. 2 PARKING BRAKE CABLE ROUTING AA AND AP BODY
- •FIG. 4 PARKING BRAKE CABLE ROUTING AG AND AJ BODY
- •SELF ADJUSTING PROCEDURES
- •TO RELOAD SELF ADJUSTER
- •ADJUST PARKING BRAKE
- •REAR PARKING BRAKE CABLE REMOVAL
- •DRUM BRAKES
- •DISC BRAKES
- •INSTALLING PARKING BRAKE REAR CABLE
- •DRUM BRAKES
- •DISC BRAKES ALL
- •REMOVING PARKING BRAKE FRONT CABLE
- •INSTALLING PARKING BRAKE FRONT CABLE
- •REMOVAL AG AND AJ BODY
- •INSTALLATION AG AND AJ BODY
- •REMOVAL AND INSTALLATION PARKING BRAKE SHOES
- •ALL WITH REAR DISC BRAKES
- •INSTALLING PARKING BRAKE SHOES
- •MASTER CYLINDER
- •GENERAL INFORMATION
- •BRAKE FLUID LEVEL SENSOR
- •TESTING THE MASTER CYLINDER
- •MASTER CYLINDER SERVICE PROCEDURES
- •MASTER CYLINDER REMOVAL
- •BRAKE FLUID RESERVOIR REPLACEMENT
- •BLEEDING MASTER CYLINDER
- •INSTALLING MASTER CYLINDER
- •POWER BRAKES
- •GENERAL INFORMATION
- •SERVICE PROCEDURES
- •POWER BRAKE BOOSTER ASSEMBLY
- •WHEEL BEARINGS
- •FRONT WHEEL BEARINGS
- •REAR WHEEL BEARINGS
- •NORMAL SERVICE
- •INSPECTION
- •REMOVAL AND INSTALLATION
- •GENERAL INFORMATION
- •NORMAL BRAKING SYSTEM FUNCTION
- •MAJOR ABS COMPONENTS
- •HYDRAULIC ASSEMBLY
- •WHEEL SPEED SENSORS
- •NORMAL BRAKING SYSTEM FUNCTION
- •PEDAL FEEL
- •TIRE NOISE & MARKS
- •ABS EQUIPPED VEHICLE PERFORMANCE
- •ABS WARNING SYSTEMS OPERATION
- •RED BRAKE WARNING LAMP
- •NORMAL OPERATION OF WARNING LAMPS
- •HYDRAULIC ASSEMBLY
- •HYDRAULIC BLADDER ACCUMULATOR
- •DUAL FUNCTION PRESSURE SWITCH
- •PRESSURE TRANSDUCERS
- •DIFFERENTIAL PRESSURE SWITCH
- •PROPORTIONING VALVES
- •FLUID LEVEL SWITCH
- •DUAL FUNCTION PRESSURE SWITCH WIRING DIAGRAM
- •WHEEL SPEED SENSORS
- •PRESSURE SWITCH AND PRESSURE TRANSDUCER WIRING
- •ABS SYSTEM WIRING SCHEMATIC
- •ABS SYSTEM DIAGNOSTIC CONNECTOR
- •SYSTEM RELAY
- •ABS HYDRAULIC CIRCUITS AND VALVE OPERATION
- •NORMAL BRAKING
- •ABS BRAKING SYSTEM DIAGNOSIS
- •GENERAL INFORMATION
- •DEFINITIONS
- •ABS SYSTEM GENERAL SERVICE PRECAUTIONS
- •TEST DRIVING ABS COMPLAINT VEHICLES
- •WHEEL SPEED SENSOR CABLES
- •SPECIAL SERVICE TOOLS
- •INTERMITTENT FAULTS
- •ABS BRAKE SYSTEM DIAGNOSTIC FEATURES
- •SYSTEM SELF DIAGNOSIS
- •BENDIX ABS SYSTEMS DIAGNOSTICS
- •ON CAR HYDRAULIC ABS COMPONENT SERVICE
- •GENERAL SERVICE PRECAUTIONS
- •CHECKING BRAKE FLUID LEVEL
- •BLEEDING ABS BRAKE SYSTEM
- •BRAKE FLUID PRESSURE AND RETURN HOSES (FIG. 6)
- •INSTALL
- •HYDRAULIC ASSEMBLY
- •BRAKE FLUID RESERVOIR
- •HYDRAULIC BLADDER ACCUMULATOR
- •PROPORTIONING VALVES (FIG. 17)
- •ELECTRONIC COMPONENTS
- •WHEEL SPEED SENSORS
- •FRONT WHEEL SPEED SENSOR
- •REAR WHEEL SPEED SENSOR (FIGS. 13 AND 15)
- •GENERAL INFORMATION
- •NORMAL BRAKING SYSTEM FUNCTION
- •MAJOR COMPONENTS
- •MASTER CYLINDER AND VACUUM BOOSTER
- •WHEEL SPEED SENSORS
- •PEDAL FEEL
- •TIRE NOISE & MARKS
- •VEHICLE PERFORMANCE
- •WARNING SYSTEMS OPERATION
- •NORMAL OPERATION OF WARNING LAMP
- •MODULATOR ASSEMBLY
- •ISOLATION VALVES
- •SHUTTLE ORIFICE
- •FLUID SUMPS
- •HYDRAULIC SPRING ACCUMULATOR
- •PROPORTIONING VALVES
- •WHEEL SPEED SENSORS
- •DIAGNOSTIC CONNECTOR
- •SYSTEM RELAY
- •HYDRAULIC CIRCUITS AND VALVE OPERATION
- •NORMAL BRAKING
- •ABS BRAKE SYSTEM DIAGNOSIS
- •GENERAL INFORMATION
- •DEFINITIONS
- •ABS COMPUTER SYSTEM SERVICE PRECAUTIONS
- •ABS GENERAL SERVICE PRECAUTIONS
- •TEST DRIVING ABS COMPLAINT VEHICLES
- •ABS BRAKE SYSTEM ON VEHICLE SERVICE
- •WHEEL SPEED SENSOR CABLES
- •SPECIAL SERVICE TOOL
- •INTERMITTENT FAULTS
- •ABS BRAKE SYSTEM DIAGNOSTIC FEATURES
- •ABS SYSTEM SELF DIAGNOSIS
- •BENDIX ABS SYSTEMS DIAGNOSTICS
- •GENERAL SERVICE PRECAUTIONS
- •CHECKING BRAKE FLUID LEVEL
- •MODULATOR ASSEMBLY (FIG. 2)
- •MASTER CYLINDER AND POWER BOOSTER
- •PROPORTIONING VALVES (FIG. 5)
- •ELECTRONIC COMPONENTS
- •WHEEL SPEED SENSORS
- •FRONT WHEEL SPEED SENSOR (FIG. 12)
- •REAR WHEEL SPEED SENSOR (FIGS. 13 AND 14)
- •SPECIFICATIONS
- •SPECIFICATIONS METRIC
- •BRAKE ACTUATION SYSTEM
- •TIGHTENING REFERENCE

5 - 104 ANTI-LOCK 10 BRAKE SYSTEM
REAR WHEEL SPEED SENSOR (FIGS. 13 AND 15)
REMOVAL
(1)Raise vehicle and remove wheel and tire assem-
bly.
(2)Remove sensor assembly grommet from underbody and pull harness through hole in underbody.
(3)Unplug connector from harness.
(4)Remove sensor grommet bracket screw from body hose bracket, just forward of trailing arm bushing.
(5)Remove sensor assembly clip, located on the inboard side of trailing arm.
(6)Remove sensor wire fastener from rear brake hose bracket.
(7)Remove outboard sensor assembly retainer nut.
(8)Remove sensor head screw.
(9)Carefully, remove sensor head from adapter assembly. If the sensor has seized, due to corrosion, DO NOT USE PLIERS ON SENSOR HEAD. Use a hammer and a punch (Fig. 14) and tap edge of sensor ear, rocking the sensor side to side until free.
INSTALLATION
Installation is reverse order of removal. Be sure to coat sensor with High Temperature Multi-purpose E.P. Grease before installing into adapter assembly.
Ä
Tighten screw to 7 NIm (60 in. lbs.) torque. Avoid getting grease on the pickup area of the speed sensor assembly.
Fig. 14 Removing Speed Sensor (Typical)
Fig. 15 Body Routing of Rear Speed Sensor Wiring

Ä |
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ANTI-LOCK 6 BRAKE SYSTEM 5 - 105 |
|
ANTI-LOCK BRAKE SYSTEMÐBENDIX ANTI-LOCK 6 AA,AG,AJ BODY
INDEX
|
page |
ABS Brake System Diagnosis . . . . . . . . . . . |
. . . . 115 |
ABS Brake System Diagnostic Features . . . |
. . . . 117 |
ABS Computer System Service Precautions |
. . . . 116 |
ABS General Service Precautions . . . . . . . . . |
. . . 116 |
Anti-Lock Brake System Components . . . . . . |
. . . 108 |
Anti-Lock Brake System Definitions . . . . . . . . |
. . . 105 |
Anti-Lock Brakes Operation and Performance |
. . . 106 |
Anti-Lock System Relays and Warning Lamps |
. . . 112 |
Controller Anti-Lock Brake (CAB) . . . . . . . . . |
. . . 111 |
Diagnostic Connector . . . . . . . . . . . . . . . . . . |
. . . 112 |
Electronic Components . . . . . . . . . . . . . . . . . |
. . . 122 |
GENERAL INFORMATION
The purpose of the Anti-Lock Brake System (ABS) is to prevent wheel lock-up under heavy braking conditions on virtually any type of road surface. AntiLock Braking is desirable because a vehicle which is stopped without locking the wheels will retain directional stability and some steering capability. This allows the driver to retain greater control of the vehicle during heavy braking.
This section of the service manual covers the description, diagnostics, and on car service for the Ben-
|
page |
General Information . . . . . . . . . . . . . . . . . . . . . |
. 105 |
Hydraulic Circuits and Valve Operation . . . . . . . |
. 113 |
Major Components . . . . . . . . . . . . . . . . . . . . . . . |
106 |
Mechanical Diagnostics and Service Procedures |
. 117 |
Normal Braking System Function . . . . . . . . . . . . |
106 |
On-Car ABS Brake System Service . . . . . . . . . . . |
118 |
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . |
127 |
System Self-Diagnostics . . . . . . . . . . . . . . . . . . . |
107 |
Vehicle Performance . . . . . . . . . . . . . . . . . . . . . |
107 |
Warning Systems Operation . . . . . . . . . . . . . . . . |
108 |
dix Anti-Lock 6 Brake System. If other service is required on the non ABS related components of the brake system. Refer to the appropriate section in this group of the manual for the specific service procedure required.
ANTI-LOCK BRAKE SYSTEM DEFINITIONS
In this section of the manual several abbreviations are used for the components that are in the Anti-Lock Braking System They are listed below for your reference.
Fig. 1 Four-Wheel Anti-Lock Brake System Components AA/AG/AJ Body