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Файл:Ординатура / Хирургия / Библиотека им академика М.И. Перельмана / Книга_5441_Библиотеки_им_академика_М_И_Перельмана.pdf
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- •Preface
- •Contents
- •Editors and Contributors
- •1.1 Introduction
- •1.2 Preformulation Studies
- •1.2.1 Solubility
- •1.2.2 Partition Coefficient
- •1.3.2 Parenteral Dosage Forms
- •1.3.3 Oral Dosage Form
- •1.3.4 Transdermal Dosage Form
- •1.3.5 Inhalational Formulation
- •1.3.6 Nasal Formulations
- •1.3.7 Ophthalmic Dosage Form
- •1.4 Scale-Up Studies
- •1.4.1 Pilot Plant
- •1.4.2 Current Good Manufacturing Practices (cGMP)
- •1.2.4 Bulk Properties
- •1.3 Prototype Development
- •1.4.3 Regulatory Approval
- •1.5 Commercialisation
- •1.5.1.5 Life Cycle Extension Strategies
- •1.8 Conclusion
- •References
- •2.1 Introduction
- •2.1.2 Product Specification
- •2.1.3.1 In-Process Specification
- •2.1.3.2 Release Specification
- •2.1.3.3 Shelf Life Specification
- •2.1.4 Specification Design
- •2.1.5 Specification Justification
- •2.2.3 ICH Q6A Guideline
- •2.2.3.1 Objective
- •2.2.3.2 New Drug Product
- •2.2.3.3 New Drug Substance
- •2.2.3.4 Universal Tests
- •2.2.3.5 Specific Tests
- •2.2.4 ICH Q6B Guideline
- •2.2.4.1 Scope
- •2.2.4.2 Specifications
- •2.2.5.1 Q8(R2): Structure—Parent Guideline (Knight 2014)
- •2.2.5.1.1 Pharmaceutical Development: Introduction
- •Drug Substances
- •Excipients
- •2.2.5.1.3 Drug Product
- •Formulation Development
- •Overages
- •2.2.5.1.4 Manufacturing Process Development
- •2.2.5.1.5 Container Closure System
- •2.2.5.1.6 Microbiological Attributes
- •2.2.5.1.7 Compatibility
- •2.2.5.2 Q8(R2): Structure—Annex
- •2.2.5.2.1 Introduction
- •Quality Target Product Profile
- •Critical Quality Attributes (CQA)
- •Design Space
- •Control Strategy
- •Design Space
- •Control Strategy
- •Drug Substance-Related Information
- •2.3 Conclusion
- •References
- •3.1 Introduction
- •3.3.1 Factorial Designs (FD)
- •3.3.2 Fractional Factorial Designs (FFDs)
- •3.3.3 Plackett–Burman Designs (PBDs)
- •3.3.4 Central Composite Designs (CCD)
- •3.3.5 Box–Behnken Designs (BBD)
- •3.3.6 Equiradial Designs
- •3.3.7 Mixture Designs
- •3.3.8 Taguchi Designs
- •3.3.9 Optimal Designs
- •3.4.1 Quality Target Product Profile (QTPP)
- •3.4.2 Critical Quality Attributes (CQAs)
- •3.4.3 Risk Management
- •3.4.4 Design Space
- •3.4.5 Control Strategy
- •3.6.2 Constraint-Based Optimization
- •3.6.3 Multi-objective Optimization
- •3.6.4 Expert Systems
- •3.6.5 Evolutionary Algorithms
- •3.9.1 Design-Expert
- •3.9.2 SIMCA
- •3.9.3 Minitab
- •3.9.4 JMP
- •3.9.5 MATLAB
- •3.9.6 Aspen Plus
- •3.9.7 AutoCAD
- •3.10.1 Pharmaceutical Industry
- •3.10.2 Food Industry
- •3.10.3 Chemical Industry
- •3.10.4 Biotechnology Industry
- •3.11 Conclusion
- •References
- •4.3.1.1 Fillers/Diluents
- •4.3.1.2 Binders
- •4.3.2.2 Solubilisers
- •4.3.2.3 Sweeteners
- •4.3.2.4 pH Adjusters
- •4.3.2.5 Preservatives
- •4.3.2.6 Surfactant
- •4.3.2.7 Suspending Agent
- •4.3.2.8 Emulsifying Agent
- •4.3.2.9 Colorants
- •4.3.2.10 Viscosity Modifiers
- •4.3.3.1 Penetration Enhancers
- •4.3.3.2 Solvents/Solubilisers
- •4.3.3.3 Adhesives
- •4.3.3.5 Plasticisers
- •4.3.4.1.1 Bulking Agents
- •4.3.4.1.2 Lyoprotectants
- •4.3.4.1.3 Antioxidants
- •4.3.4.1.4 Buffering Agents
- •4.3.4.2.1 Buffers
- •4.3.4.2.2 Preservatives
- •4.3.4.2.3 Tonicity Adjusters
- •4.3.4.2.4 Solvent System
- •4.3.4.2.5 Solubilisers
- •4.4.1 Physical Incompatibilities
- •4.4.2 Chemical Incompatibilities
- •4.3.1.3 Disintegrants
- •4.3.1.5 Coating Agents
- •4.3.1.8 Solubilisers
- •4.3.2.1 Vehicles
- •4.4.3 Therapeutic or Physiological Incompatibilities
- •4.6 Related Regulatory Perspectives
- •4.6.1 GRAS
- •4.6.2 IIG
- •4.6.3 IPEC
- •4.7 Conclusion
- •References
- •5.1 Introduction
- •5.2.1 Binders
- •5.2.1.1 Hydroxy Propyl Methyl Cellulose (HPMC)
- •5.2.1.2 LYCATAB
- •5.2.1.3 GalenIQ (Isomalt)
- •5.2.2 Disintegrants
- •5.2.3 Lubricants
- •5.2.4 Co-processed Excipients
- •5.2.4.2 COMBILOSE
- •5.2.4.3 PEARLITOL CR-H
- •5.2.4.4 PROSOLV EASYtab SP (Silicified Microcrystalline Cellulose)
- •5.3 New-Age Material Handling Techniques Developed
- •5.3.1 Automated Dispensing System
- •5.3.1.1 Unit Dose Dispensing Systems
- •5.3.1.2 Centralised Dispensing Systems
- •5.3.1.3 Robotic Dispensing Systems
- •5.3.2 Vacuum Conveying Systems
- •5.3.3 Flexible Screw Conveyors
- •5.4.1 Automation
- •5.4.2 Enhanced Safety
- •5.4.3 Higher Productivity
- •5.4.4 Enhanced Accuracy
- •5.4.5 Reduced Costs
- •5.6.1 Widely Used Databases
- •5.6.5.1 Tablets
- •5.6.5.2 Predicting Drug Release
- •5.6.5.4 Detecting Tablet Defects
- •5.6.5.5 Granules
- •5.7 Continuous Manufacturing Technology
- •5.7.1.1 Regulatory Uncertainties
- •5.7.1.2 Process Automation Technologies (PAT)
- •5.7.1.3 Equipment
- •5.7.1.5 Modern Process Control Techniques
- •5.8.1 Selective Laser Sintering (SLS)
- •5.8.1.1 Process Variables
- •5.8.2 Applications
- •5.8.2.1 Stereolithography (SLA)
- •5.8.2.2 Printing Dosage Forms
- •5.8.3.1 Fused Deposition Modelling (FDM)
- •5.8.3.3 Drawbacks
- •5.8.4.1 On-Demand Manufacturing
- •5.8.4.2 Improved Quality Dosage Forms
- •5.9 Summary
- •References
- •6.1 Introduction
- •6.2 Excipients
- •6.2.1 Superdisintegrants
- •6.2.3 Lubricants/Anti-adherents
- •6.2.4 Solubility/Dissolution Enhancers
- •6.2.5 Drug Release Rate Modifiers
- •6.2.6 Co-processed Excipients
- •6.3.1 Advanced Granulation Approaches
- •6.4 Process Automation
- •6.4.2 Fundamental Process Control Instruments
- •6.4.2.2 Rotary Tablet Press
- •6.5.1 Capping
- •6.5.2 Lamination
- •6.5.3 Chipping
- •6.5.4.1 Double Impression
- •6.6 Tablet Coating
- •6.6.1 Sugar Coating
- •6.6.2 Film Coating
- •6.7.1 Electrostatic Coating
- •6.7.2 Aqueous Film Coating Technology
- •6.7.3 Supercell Coating Technology (SCT)
- •6.7.4 Magnetically Assisted Impaction Coating (MAIC)
- •6.7.5 Dip Coating
- •6.7.6 Vacuum Film Coating
- •6.9 Conclusion
- •References
- •7.1 Tablet Dosage Form
- •7.3 Global Market Analysis
- •7.4.1 Organ-Targeted Tablets
- •7.4.2 Modified Release Tablets
- •7.4.3 Miscellaneous
- •7.4.3.1 Chewable Tablets
- •7.4.3.2 Effervescent Tablets
- •7.4.3.3 Orodispersible Tablets
- •References
- •8.1 Introduction
- •8.2 Theoretical Considerations
- •8.2.1 Interfacial Properties
- •8.2.1.1 Surface Free Energy
- •8.2.1.2 Surface Potential
- •8.2.2 Electric Double Layer (EDL)
- •8.2.4 Wetting
- •8.2.5 Electrokinetic Phenomena
- •8.2.6 DLVO Theory
- •8.3.1 Flocculated Suspension
- •8.3.2 Deflocculated Suspension
- •8.4 Pharmaceutical Suspension Stability Study
- •8.4.1 Particle Settling
- •8.4.2 Particle Aggregation
- •8.4.3 Particle Growth (Ostwald Ripening)
- •8.5.3 Redispersibility
- •8.5.4 Flow Rate (F)
- •8.5.5 Viscosity Determination
- •8.5.8 Temperature Effect
- •8.5.9 Drug Content
- •8.5.10 In Vitro Dissolution Studies
- •8.5.11 Zeta Potential
- •8.5.14 Density
- •8.6 Conclusion
- •References
- •9.1 Introduction
- •9.2.1 Macroemulsion
- •9.2.2 Microemulsion
- •9.2.3 Nanoemulsion
- •9.2.4 Pickering Emulsion
- •9.3.2 Surface Tension Theory
- •9.3.3 Molecular Adsorption Theory
- •9.3.4 Oriented Wedge Theory
- •9.4 Formulation
- •9.4.1.1 Dry Gum Method
- •9.4.1.2 Wet Gum Method
- •9.4.1.3 Bottle Method
- •9.4.1.4 In Situ Soap Method
- •9.4.1.5 Phase Titration Method
- •9.4.1.6 Phase Inversion Temperature Method
- •9.4.1.7 Spontaneous Emulsification
- •9.5 Stability
- •9.5.1 Gravitational Separation
- •9.5.1.1 Creaming
- •9.5.1.2 Sedimentation
- •9.5.1.3 Flocculation
- •9.5.2 Non-gravitational Separation
- •9.5.2.1 Coalescence
- •9.5.2.2 Droplet Aggregation
- •9.5.2.3 Ostwald Ripening
- •9.5.2.4 Phase Inversion
- •9.6 Evaluation
- •9.6.1 Macroscopic Evaluation
- •9.6.2 Microscopic Evaluation
- •9.6.3 Droplet Size Analysis
- •9.7 Conclusion
- •References
- •10.1 Introduction
- •10.2.1 Antimicrobial Preservatives
- •10.2.2 Antioxidants
- •10.2.3 Buffers
- •10.2.4 Vitamins
- •10.2.4.1 Vitamin B Complex
- •10.2.4.2 Vitamin C
- •10.2.4.3 Vitamin D
- •10.2.5 Electrolytes
- •10.2.6 Sodium
- •10.2.7 Potassium
- •10.2.8 Calcium
- •10.2.9 Magnesium
- •10.2.10 Chloride
- •10.2.12 Manganese
- •10.2.13 Selenium
- •10.2.14 Amino Acids
- •10.2.15 Carbohydrates
- •10.2.16 Dextrose
- •10.2.17 Lipids
- •10.3.1 Nutritional Support
- •10.3.2 Role of Parentral Admixture in Nutritional Deficiencies
- •10.3.3 Therapeutic Benefits
- •10.4.1.2 Aseptic Techniques
- •10.4.1.3 Dosing Considerations
- •10.5.1.1 FDA Guidelines
- •10.5.1.2 EMA Standards
- •10.6 Conclusion
- •References
- •11.1 Introduction
- •11.2.1 Drug Solubility
- •11.2.2 Drug Stability
- •11.2.3 Skin Irritation
- •11.3 Manufacturing Challenges
- •References
- •12.1 Introduction
- •12.2.1.3 Corneal Tissue Compatibility
- •12.2.1.4 Isotonicity
- •12.2.1.6 Viscosity (Appropriate Rheological Properties)
- •12.3.1 In Situ Gelling System
- •12.3.2 Mucoadhesives
- •12.3.4 Ophthalmic Nano-Suspensions
- •12.3.6 Therapeutic Contact Lenses
- •12.3.7 Ocular Inserts
- •12.4.1 Corneal Tissue Bioprinting
- •12.4.2 Contact Lens
- •12.4.3 Drug Delivery
- •12.6.1 Physical Appearance
- •12.6.2 Identification
- •12.6.3 Assay
- •12.6.4 Impurities
- •12.6.6 Antimicrobial Preservatives
- •12.6.7 Bacterial Endotoxins
- •12.6.9 Sterility Test
- •12.6.10 Osmolarity
- •12.6.11 Ocular Irritation
- •12.6.12 Isotonicity Evaluation
- •12.6.13 Stability Study
- •12.6.14 pH
- •12.6.15 Viscosity
- •12.8 Conclusion
- •References
- •13.1 Introduction
- •13.2.1 Improved Dissolution Rate by Surface Area Enlargement
- •13.3.1 Top-Down Approaches
- •13.3.1.1 Wet Bead Milling
- •13.3.1.2 Evaporation/Condensation
- •13.3.1.3 High-Pressure Homogenization
- •13.3.1.4 Laser Ablation
- •13.3.1.5 Ultrasound
- •13.3.2 Bottom-Up Approaches
- •13.3.2.1 Precipitation
- •13.3.2.2 Sol-Gel
- •13.3.2.4 Liquid Antisolvent Precipitation
- •13.3.2.5 Precipitation Assisted by Acid-Base Method
- •13.3.2.6 High Gravity-Controlled Precipitation
- •13.3.2.7 Supercritical Fluid (SCF) Method
- •13.3.2.8 Emulsion Polymerization Method
- •13.3.3 Combinative Technology
- •13.3.3.1 Nano Edge Technology
- •13.3.3.2 Smart Crystal Technology
- •13.4.2 SEM
- •13.4.3 TEM
- •13.4.4 AFM
- •13.4.6 Zeta Potential
- •13.4.7 DSC
- •13.4.8 XRD
- •13.4.9 FTIR
- •13.4.10 Raman Spectroscopy
- •13.4.11 TGA
- •13.4.12 Permeation Study
- •13.5.1 Oral Delivery
- •13.5.2 Parenteral Administration
- •13.5.3 Pulmonary Drug Delivery
- •13.5.4 Ocular Drug Delivery
- •13.5.5 Topical Drug Delivery
- •13.5.6 Targeted Drug Delivery
- •13.7 Conclusion
- •References
- •14.1 Introduction
- •14.2.1 Device-Related Challenges
- •14.2.2 Biological Barriers
- •14.3.1 Nebulizers
- •14.3.1.1 Conventional Nebulizers
- •14.3.1.1.1 Jet Nebulizers
- •14.3.1.1.2 Ultrasonic Nebulizer
- •14.3.1.2.1 Mesh Nebulizer
- •14.3.1.2.2 Vibrating Mesh Nebulizer (VMN)
- •14.3.2 Dry Powder Inhalers
- •14.3.2.2.1 Active Devices
- •14.3.2.2.2 Digital/Smart Devices
- •14.3.3 Metered Dose Inhaler (MDI)
- •14.3.3.1.2 Extra-Fine Particle Atomization
- •References
- •15.1 Introduction
- •15.2.1 Herbal Nanoemulsion
- •15.2.2 Herbal Nanoparticles
- •15.2.3 Herbal Hydrogels
- •15.4.1 Thermal Analysis
- •15.4.2 High-Performance Thin-Layer Chromatography (HPTLC)
- •15.4.3 High-Performance Liquid Chromatography (HPLC)
- •15.4.4 Liquid Chromatography Mass Spectrometry (LCMS)
- •15.4.5 Supercritical Fluid Chromatography
- •15.4.6 Gas Chromatography-Mass Spectrometry (GCMS)
- •15.4.7 Inductively Coupled Plasma-Mass Spectroscopy
- •15.5.1 Physical Instability
- •15.5.2 Environmental Conditions
- •15.5.3 Chemical Instability
- •15.5.4 Complex Mixtures
- •15.7 Conclusion
- •References
- •16.1 Introduction
- •16.3 Approaches
- •16.3.1 Phenotypic Screening
- •16.3.2 Target-Based Methods
- •16.3.3 Knowledge-Based Methods
- •16.3.4 Signature-Based Methods
- •16.3.5 Pathway or Network-Based Methods
- •16.3.6 Targeted Mechanism-Based Methods
- •16.3.7 Pharmacovigilance-Based Drug Repurposing
- •16.4 Virtual Screening (VS)
- •16.4.1 Molecular Docking
- •16.4.2 Ligand-Based Virtual Screening (LBVS)
- •16.4.3 Pharmacophore Modelling
- •16.4.4 Similarity Searching
- •16.4.5 Machine Learning (ML)
- •16.4.6 Structure Based
- •16.4.7 Molecular Dynamics Studies
- •16.4.8 Quantitative Structure-Activity Relationship (QSAR)
- •16.4.9.1.1 AutoDock
- •16.4.9.1.2 Chimera
- •16.4.9.1.3 Discovery Studio
- •16.4.9.1.4 Dock
- •16.4.9.1.5 MolDock
- •16.4.9.1.6 Argus Lab
- •16.5 Conclusion
- •References
- •17.1 Introduction
- •17.2 Pre-clinical Evaluations
- •17.2.1 In Vitro Pharmacological Studies
- •17.2.2 In Vivo Toxicity Studies
- •17.2.3 In Vivo Efficacy Studies
- •17.3 Clinical Evaluations
- •17.3.1 Clinical Trial Phases
- •17.3.1.1 Phase 0
- •17.3.1.2 Phase I
- •17.3.1.3 Phase II
- •17.3.1.4 Phase III
- •17.4 Pharmacovigilance
- •17.4.2 Clinical Trial Designs
- •17.4.3 Randomized Controlled Trials
- •17.4.3.1 Parallel Arm Design
- •17.4.3.2 Cross-Over Design
- •17.4.3.3 Randomized Withdrawal Design
- •17.4.3.4 Factorial Design
- •17.4.4.1 Stratified Randomization
- •17.4.4.2 Block Randomization
- •17.4.4.3 Cluster Randomization
- •17.5 Pharmacogenomics
- •17.5.1 Pharmacokinetic Gene Variation
- •17.5.2 Pharmacodynamics Gene Variation
- •17.7 Conclusions
- •References

37
Table 2.5 Specic tests for new drug products (solid oral dosage forms)
Types of drug
products
Tests Description
References
Solid oral dosage
forms:
1. Tablets (coated/
uncoated)
2. Hard gelatine
capsules
3. Soft capsules or
granules
(a) Dissolution • It includes measurement of drug substance release from DP (immediate release and
extended-release DP)
• For immediate-release products, tests should be able to exclude products with altered
dissolution rates that can affect bioavailability
• IVIVC (in vitro/in vivo correlation), which is used to establish acceptability criteria
for bioavailability, is used for extended-release dosage forms
Bhavna and
Bhargava
(2022), ICH
Ofcial website
(2023a), Kestur
etal. (2023),
Nickerson etal.
(2018), Chen
etal. (2017a)
(b) Disintegration • Disintegration may be used instead of dissolution for products that dissolve quickly
(within 15min, and are pH dependent. At pH values of 1.2, 4 and 6.8, the dissolution
value is less than 80%) and involves products with high solubility across the
physiological region (>250mL of dose or solubility at pH ranges of 1.2–6.8)
ICH Ofcial
website (2023a),
Nickerson etal.
(2018)
(c) Hardness/
friability
• Used for in-process testing
• In the case of chewable or dispersible tablets, a specic acceptable range should be
included
ICH Ofcial
website (2023a),
Pandit etal.
(2019)
(d) Uniformity of
dosage units
• This test takes into account both the weight of the dosage form and the quantity of the
active ingredient it contains; a pharmacopoeial protocol should be followed
ICH Ofcial
website (2023a),
Chen etal.
(2017b)
(e) Water content • The effect of moisture absorption on DP should be assessed
• The acceptable range can be decided by loss on drying, and moisture detection can be
done by Karl Fischer titration
ICH Ofcial
website (2023a),
Pandit etal.
(2019)
(f) Microbial limits • The overall number of aerobic microbes, the total number of moulds and yeasts and
the absence of any specic harmful bacteria (such as Staphylococcus aureus,
Pseudomonas aeruginosa, Salmonella and Escherichia coli) may need to be specied in
accordance with pharmacopoeial guidelines
ICH Ofcial
website (2023a),
Roesti (2019)
2 Design ofMaterials andProduct Specications forPharmaceutical Dosage Forms

38
Specic tests and acceptable ranges that must be applied to NDP have been
divided according to the dosage forms, i.e. (ICH Ofcial website 2023a):
1. Solid oral drug products/dosage forms (Table2.5)
2. Liquid oral drug products/dosage forms (Table2.6)
3. Small volume and large volume parenteral (Table2.7)
2.2.4 ICH Q6B Guideline
Test Procedures and Acceptance Criteria for Biotechnological/Biological
Products
According to the broad guidelines provided in this document, a unied set of world-
wide specications for biotechnological and biological products should be dened
and justied to a practical degree.
2.2.4.1 Scope
• The ideas described in this recommendation apply to proteins and protein chains
(polypeptides), as well as to the derivatives and end products (such as conju-
gates) made from them; this also covers proteins and polypeptides extracted
from body uids and tissues.
• This guideline does not include synthetic proteins and polypeptides, cell metabo-
lites, vitamins, heparins, allergenic extracts, DNA products, traditional vaccines,
whole blood, cells and cellular components of blood.
• This guideline is devoid of regulation of clinical/preclinical research material.
2.2.4.2 Specifications
Specic testing is chosen for each product and incorporated into the specications.
Explaining the reasoning behind the acceptable range of acceptance criteria is
essential. Data from lots used in preclinical and clinical investigations, data from
stability studies, data from lots used to demonstrate manufacturing consistency and
pertinent development data should be used to construct and justify acceptance crite-
ria (Pokar et al. 2020; ICH Harmonised Tripartite Guideline 2023; Pallagi
etal. 2018).
These specications have been described under two heads:
1. Specication for drug substances
2. Specications for drug products
2.2.4.2.1 Specifications forDrug Substance
All drug substances must pass the examinations and meet the acceptance standards
indicated in Table2.8. The drug substances should undergo pharmacopeial studies
(such as endotoxin detection) where required.
2.2.4.2.2 Specifications forDrug Products
All drug products must pass the following test tabulated in Table2.9.
A. Kishore et al.

39
Table 2.6 Specic tests for new drug products (liquid oral dosage forms)
Types of drug
products
Tests Description
References
1. Oral liquids
2. Powders
intended for
reconstitution as
oral liquids
(a) Dosage unit
uniformity
• This test refers to the dosage form’s weight and the amount of
the active ingredient it contains; a pharmacopeial protocol should
be followed
• Applicable on both single- and multi-dose packaging
ICH Ofcial website (2023a), Pandit etal.
(2019)
(b) pH • Strictly followed wherever needed, and the range should be
justied
ICH Ofcial website (2023a)
(c) Microbial limits • The overall number of aerobic microorganisms, the total
number of moulds and yeasts and the absence of any undesirable
bacteria (such as Pseudomonas aeruginosa, Escherichia coli,
Salmonella and Staphylococcus aureus) may need to be specied.
Following pharmacopeial guidelines, these should be determined
ICH Ofcial website (2023a), Roesti
(2019)
(d) Antimicrobial
preservative content
• An acceptable range should be set
• Generally, testing for antimicrobial preservative concentration
is done at the time of release
De Jong (2016), Ola etal. (2018)
(e) Content of
antioxidant
preservatives
• Antioxidant preservative quantity is tested at the time of release ICH Ofcial website (2023a), Knight
(2014), Pharmacopeial Forum 750 of the
USPC or the USP (2009)
(f) Extractables • Test for the content extracted and released in oral liquids from
containers and closures (e.g. cap liner, rubber stopper, plastic
bottles, etc.)
Pandit etal. (2019), Pharmaceutical
Technology Editorial Advisory Board
(2020)
(g) Alcohol content • Testing for alcohol content can be done by assay to match the
quantity labelled on the label
ICH Ofcial website (2023a), Knight
(2014)
(h) Dissolution • Dissolution testing is included in the case of suspensions and
powders for reconstituted in the form of suspension
• Pharmacopoeial tests are followed. Other tests have to be
justied
Knight (2014), Hiwale etal. (2008)
(Continued)
2 Design ofMaterials andProduct Specications forPharmaceutical Dosage Forms

40
Types of drug
products
Tests Description
References
(i) Particle size
distribution
• Applicable on oral suspensions
• Generally performed at the time of release or otherwise justied
• This test can also replace dissolution testing if justied
ICH Ofcial website (2023a), Pandit etal.
(2019), Ola etal. (2018)
(j) Re-dispersibility • Applicable to oral suspension to check re-dispersibility by
shaking method
Ola etal. (2018)
(k) Rheological
properties (viscosity/
specic gravity)
• Applicable to viscous solutions or suspensions
• The acceptance range and test method should be specied
Chan (2014)
(l) Reconstitution
time
• Reconstitution timing should be stated for dry powders
intended for reconstitution
• Diluent selection should be justied
ICH Ofcial website (2023a), Knight
(2014)
(m) Water content • When suitable, a water content test and acceptability criterion
for oral products that need reconstitution should be recommended
Pandit etal. (2019), Lin (2022)
Table 2.6 (continued)
A. Kishore et al.

41
Table 2.7 Specic tests for NDPs (parenteral dosage forms)
Types of
drug
products
Tests Remarks
References
Parenteral
dosage
forms
(a) Dosage unit
uniformity
• This test refers to both the dosage form’s weight and the amount of the
active ingredient it contains; a pharmacopeial protocol should be followed
• Applicable on powders for reconstitution
• Applicable on both single- and multi-dose packaging
ICH Ofcial website (2023a)
(b) pH • Whenever necessary, this rule must be followed appropriately, and the
range must be validated
ICH Ofcial website (2023a)
(c) Test for sterility • Every item intended for parenteral use needs a test procedure and an
acceptable standard to determine its sterility. This approach may be
recommended for drug items that have undergone terminal sterilisation,
with data collected throughout development and validation supporting
parametric release
Nema and Ludwig (2016), Avis
(2018)
(d) Endotoxins/pyrogens • Specifying the acceptance range and test procedure for endotoxins, such
as the limulus amoebocyte lysate (LAL) test, is essential
• In some cases, it may be appropriate to check for the presence of
pyrogen instead of endotoxins
Akers (2016)
(e) Particulate matter • This test includes acceptable ranges for visible and sub-visible
particulates
Beg etal. (2020)
(f) Water content • Applicable to products intended to be reconstituted and to nonaqueous
parenteral
• Loss on drying test and Karl Fischer titration is used depending upon
set protocols
Radhakrishnan etal. (2019)
(g) Antimicrobial
preservative content
• An acceptable range should be set
• Generally, testing for antimicrobial preservative concentration is done at
the time of release
ICH (1999)
(h) Content of
antioxidant preservatives
• Antioxidant preservative quantity is tested at the time of release ICH (1999)
(Continued)
2 Design ofMaterials andProduct Specications forPharmaceutical Dosage Forms

42
Types of
drug
products
Tests Remarks
References
(i) Extractables • Test for the content extracted and released in oral liquids from
containers and closures (e.g. cap liner, rubber stopper, plastic bottles, etc.)
• More strictly followed as compared to oral liquids
Houston etal. (2022)
(j) Functionality testing
of delivery systems
• Delivery systems are those in which parenteral preparations are
generally packaged as auto- injector cartridges or prelled syringes;
functionality tests should be conducted according to established protocols
• Generally performed in-process
ICH (1999)
(k) Osmolarity • The product’s osmolarity should be maintained according to the set
tonicity of the product
Sangeetha etal. (2022)
(l) Particle size
distribution
• Applicable on injectable suspensions
• Generally performed at the time of release or otherwise justied
• This test can also replace dissolution testing if justied
Geigert (2019b)
(m) Re-dispersibility • Applicable to injectable suspensions to check re-dispersibility by
shaking method
Elder (2017)
(n) Reconstitution time • Reconstitution timing should be stated for all parenteral intended
reconstitution
• Diluent selection should be justied
Elder (2017)
Table 2.7 (continued)
A. Kishore et al.

43
Table 2.8 Specic tests for drug substances
S.No.
Test name Description
References
1 Appearance
and
description
• The physical appearance (solid/liquid) and colour
of drug substances should be specied
Knight
(2014),
Pokar etal.
(2020)
2 Identity • Tests for identity must be exact and based on the
chemical structure or other distinctive characteristics
• Several test methods (physicochemical,
immunochemical and biological) may be necessary to
prove identity
3 Purity and
impurities
• Results for purity and impurities are method-
dependent. A combination of methods is used to
determine purity. Analytical techniques can be
improved by separating the intended product from
impurities and related chemicals
• Impurities are categorised into two parts: (1)
process and (2) product related; separation techniques
should be optimised accordingly
4 Potency • Specications should include a pertinent, veried
potency assay
5 Quantity • An appropriate assay should be used to calculate
the drug substance’s quantity, which is often based on
protein content (mass)
• It might not be necessary to make a different
quantity determination in circumstances where
product manufacturing is based on potency
Table 2.9 Specic tests for drug products
S.No.
Test name Description
References
1 Appearance
and description
• The physical appearance (solid/liquid), colour and
transparency of the DP should be specied
Knight
(2014)
2 Identity • Tests for identity must be exact and based on the
chemical structure or other distinctive characteristics
• Several test methods (physicochemical,
immunochemical and biological) may be necessary to
prove identity
• Evaluation tests for a DP may also be
implemented for the rm establishment of identity
Knight
(2014)
3 Purity and
impurities
• During the DP’s production, storage or both,
impurities may be created or enhanced
• Impurities may be process related (if same as drug
substance, the examination is not mandatory) or
deterioration product while manufacturing or storage
(impurities should be quantied and acceptability
range should be decided)
• Separation techniques should be optimised
according to the desired product, deterioration
product from drug substance and excipients also
Pokar etal.
(2020)
(Continued)
2 Design ofMaterials andProduct Specications forPharmaceutical Dosage Forms

44
2.2.5 ICH Q8R2 Guidelines fortheProduct Specification
Pharmaceutical development aims to create high-quality products through manufac-
turing to deliver the products’ intended performance consistently. Quality should be
incorporated into products from the outset because they cannot be tested into them.
Data from pharmaceutical development studies can provide a foundation for quality
risk management. The development section aims to give reviewers and inspectors a
thorough grasp of the product and manufacturing procedure. The minimum approach
and enhanced knowledge approaches are the best keys in pharmaceutical develop-
ment studies. Critical formulation characteristics and process variables are typically
determined by evaluating the degree to which their change can affect the efcacy
of the DP.
The applicant also has the option of conducting pharmaceutical development
studies, which may result in a better understanding of how well a product performs
across a broader range of material characteristics, process parameters and process-
ing options; this information, in turn, can be converted into scientic understanding
that can further be used to establish more expanded design spaces. The design space
ensures the quality of the nished product, a multidimensional combination of the
properties of the raw material and process parameters. More adaptable regulatory
methods must be created to enable this. Regulatory decisions are predicated on risk
via review or inspections:
• Decrease in post-approval submissions
• Enhancement in the manufacturing process
• Real-time quality control
The foundation for science-based submissions and the regulatory assessment of
those submissions is the degree of knowledge attained, not the volume of data
(Narayan 2011; Mishra etal. 2018).
S.No.
Test name Description
References
4 Potency • Specications should include a pertinent, veried
potency assay
Pokar etal.
(2020)
5 Quantity • An appropriate assay should be used to calculate
the drug substance’s quantity, which is often based on
protein content (mass)
• It might not be necessary to make a different
quantity determination in circumstances where
product manufacturing is based on potency
Pokar etal.
(2020)
6 General tests • For the examination of the DP’s functions,
physical description and the evaluation of other
quality parameters are necessary. These tests may
include, for instance, pH and osmolarity testing
Davis (2013)
7 Additional
testing for
unique dosage
forms
• Some particular dosage forms may require testing
in addition to those listed above
Davis (2013)
Table 2.9 (continued)
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45
2.2.5.1 Q8(R2): Structure—Parent Guideline (Knight 2014)
1. Pharmaceutical Development: Introduction
2. Components of the Drug Product
(a) Drug Substance
(b) Excipients
3. Drug Product
(a) Formulation Development
(b) Overages
(c) Physicochemical and Biological Properties
4. Manufacturing Process Development
5. Container Closure System
6. Microbiological Attributes
7. Compatibility
2.2.5.1.1 Pharmaceutical Development: Introduction
Pharmaceutical development aims to create a high-quality product and its produc-
tion method to consistently achieve the product’s desired performance. Scientic
understanding assists in formulating the design space, specications and manufac-
turing controls based on information and expertise gathered through pharmaceutical
development research and manufacturing experience. Pharmaceutical development
study data can establish a foundation for effective risk management. It should be
noted that directly checking the quality of the nal product is impractical. However,
quality maintenance is crucial throughout each phase of product development.
This section should provide the concepts through which one can understand
whether the selected dosage form and proposed formulation are correct for the
intended dosage form or not. At the very least, it is necessary to identify and support
control techniques for those elements of drug ingredients, excipients, container
closing systems and manufacturing methods that are crucial to product quality.
Critical formulation characteristics and process variables are often determined by
evaluating the degree to which their modication can affect the efcacy of the
medicinal product (Maguire etal. 2017; Fahmy etal. 2013).
2.2.5.1.2 Components ofDrug Product
Drug Substances
Any DP comprises drug substances and excipients in the form of the formulation.
Drug substances are a vital part of DPs, highly affecting the product performance
due to their biological and physicochemical properties. Solubility, particle size,
water content, biological activity, crystal properties and permeability are some
examples of physicochemical and biological properties that may need investigation.
These qualities might be connected, so it may be necessary to consider them all.
ICH guidelines Q6A and Q6B provide detailed information about the NDS and
DP.The drug-excipient interaction study also plays an essential role in pharmaceuti-
cal development (PDA 2023).
2 Design ofMaterials andProduct Specications forPharmaceutical Dosage Forms

46
Excipients
An excipient is another prominent product ingredient that can alter bioavailability,
stability and manufacturability. When relevant, the compatibility of excipients with
each other should be assessed. Excipients must demonstrate the ability to function
throughout the designated DP shelf life and full their intended purpose. Examples
of such excipients include disintegrants, antioxidants, release-controlling agents
and penetration enhancers. The safety prole of each excipient should be examined
in accordance with regulatory guidelines (Maguire etal. 2017).
2.2.5.1.3 Drug Product
Formulation Development
A descriptive summary of the formulation’s development process should be pro-
vided, along with a list of essential qualities for the product’s quality. Consider the
intended use and route of administration. Information from formal experimental
designs can be used to identify critical or interacting variables and ensure the DP’s
quality. The formulation design, from the initial idea to the nal design, should be
highlighted in the summary. The same summary should justify the selection of
product components, manufacturing processes and excipient ranges based on expe-
rience gained. The information related to bioavailability and bioequivalence with
the in vitro dissolution prole should be presented. In vitro/in vivo correlation
should be established and justied with valid data wherever applicable
(Narayan 2011).
Overages
Generally, it is not recommended to use an excess of a drug substance to make up
for manufacturing defects, prolong a product’s shelf life or both. The batch formula
should include information related to the reason for overages, the amount of over-
ages and justication for the amount (D’Hondt etal. 2014).
Physicochemical andBiological Properties
Identifying and analysing the physicochemical and biological characteristics crucial
for the DP’s manufacturing, performance and safety is essential. This involves con-
sidering the physiological effects of the medication substance and formulation char-
acteristics (DeGrazio and Paskiet 2020).
2.2.5.1.4 Manufacturing Process Development
The selection of the manufacturing process for production should be mentioned in
the reports. The controls and improvements in the process should also reect the
proper description. The selection of particular equipment and implementation of the
process improvement programme should be part of the documentation. Any crucial
process parameters that need to be monitored or controlled for quality should be
identied by the manufacturing process development project or process improve-
ment scheme. The data should, for instance, include the following: (1) the manufac-
turing location, (2) the batch size, (3) the identity of the batches produced (e.g.
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