- •1 Level (6 points)
- •History of the need for building materials
- •Cement production in the Republic of Kazakhstan
- •The history of obtaining and production cement
- •Economics of cement production
- •Determination of clinker, cement and additives introduced in the grinding
- •The composition of the raw meal. Equations 1-4
- •The composition of the raw meal. Equations 5-9
- •Portland cement clinker.
- •An overview of phase composition and quality phase of clinker
- •Chemical and mineralogical composition alite
- •Chemical and mineralogical composition of belite
- •Phase aluminate
- •Phase Ferrite
- •Other clinker phases
- •The composition and place of origin of the phases in portland cement clinker
- •Analysis of the raw meal, cement and clinker
- •Microscopic research of clinker
- •Recent developments in the use of X-rays
- •Petrographic analysis of clinker
- •Cement production
- •Raw materials and fuels in cement production
- •The raw materials of cement industry
- •Limestone and clay
- •A natural mixture of clay and limestone
- •Waste and their use in the cement industry
- •2 Level (6 points)
- •Mining, processing of raw materials, grinding of raw meal and homogenisation.
- •The blending warehouse of raw materials and its functions.
- •Development of the pile by rotary excavator
- •The process of burning cement clinker. General concepts
- •Chemical reactions during heat treatment of portland cement raw meal (main reaction clinker burning)
- •The dehydration of kaolinite
- •The reactions during the sintering
- •Reaction with cooling
- •Homogeneity of the raw meal
- •The process of burning cement clinker
- •Procedures for burning cement clinker
- •Decarbonizators with upward vertical gas flue.
- •The fuel in cement production
- •Clinker cooler
- •Cooler sf (Smidth-Fuller).
- •Storage of clinker
- •Cement Grinding
- •Milling equipment
- •The fineness of grinding and particle size distribution (grain) composition of the cement
- •Storage, packing, shipment cement to the consumer
- •The granulated blast furnace slag (s)
- •Pozzolan (p, q)
- •Natural pozzolanic additives (р)
- •Natural volcanic pozzolanic additives (q)
- •3 Level (8 points)
- •Fly ash rich in silica (V)
- •Lime ash dust (w)
- •Calcined shale (t)
- •Limestone (l, ll)
- •The quartz dust (d)
- •Small components
- •Calcium sulphate
- •The cement admixture
- •Cement according to standard
- •Physical and chemical properties of cements according to European standard
- •Cements with special properties
- •Well cement
- •Hydration
- •The reaction of silicates (c3s, c2s)
- •Hydration c3s
- •Hydration c2s
- •Reactions of hydration aluminate without participation of sulfates
- •Reactions hydration aluminate with participation sulphates
- •Hydration ferrite (c4af)
- •Taylor Model
- •Model Stark
- •The cement hydration
- •Reaction of the secondary components
- •Hydration of cement containing granulated slag
- •Reactions pozzolanic materials
- •4 Level (8 points)
- •Slowing solidification
- •Structure of a cement stone
- •Building lime
- •The historical and economic situation. Raw material deposits
- •Production and processing of limestone
- •Burning lime
- •Shaft kiln to coke (coal) and gas fuel
- •The rotary tube kiln
- •Counter current regenerative kiln (ggr-kiln)
- •Shaft ring kiln
- •Grinding and shipment of burnt lime
- •Slaked lime
- •The use of lime products
- •The requirements of stst 9179-79 to building lime
- •Gypsum. History and economy
- •Physical and chemical bases of gypsum binders
- •Phases in the system CaSo4 - h2o
- •The crystal structures, double salts, mixed crystals
- •Natural gypsum, natural anhydrite
- •The chemical gypsum
- •Uddg- gypsum
- •Production of calcium sulphate binders
- •Technological processes in the production of calcium sulphate binders
- •Autoclave method for producing α-hemihydrate
- •Gypsum boiling kettle for the production of ß-hemihydrate
- •5 Level (12 points)
- •The high temperature burning of gypsum method (multiphase gypsum) on the grate
- •Properties capable of hardening calcium sulphates
- •Hydration CaSo4-binding
- •Natural -, uusdg - and chemical anhydrite
- •The properties of the treated gypsum building materials
- •Other areas of application
- •The norms, chemical analysis and phase analysis
- •Gypsum Products
- •The requirements of gost 125-79 for the quality of construction gypsum
- •Other inorganic binding materials
- •Alumina cement
- •Production of alumina cement
- •Chemical and mineralogical composition of the alumina cement
- •Areas of use alumina cement
- •Softeners (plasticizers), added during the production concrete
- •Softeners (plasticizers), added to the concrete mix
- •Concrete
- •Mobile concrete plants
- •Concrete for precast concrete elements
- •Self-compacting concrete
- •Building mortar
- •Cement mortar
- •Plaster
- •Cementing deep wells
Hydration c2s
The reaction of pure dicalcium C2S water is very similar to the above-described reaction of C3S. The primary products of hydration are also C-S-H-phases and Ca (OH) 2. Since C2S CaO content is less than C3S, is formed smaller calcium hydroxide produced during the initial hydrolysis (see. Eq 18). Reaction of dicalcium silicate and water is exothermic, but it is much slower than the reaction with water C3S.
Composition of C2S gidratsionnyh products depends on the temperature and water content. In general, the C2S hydration expressed as follows:
2CaO · SiO2 + xH2O uSaO → · SiO2 · (y (2)) H2O + (2-y) Ca (OH) 2 Equation 18
(= C-S-H) Portland
example:
2 C2S + 5H → C3S2H4 + CH
Reactions of hydration aluminate without participation of sulfates
According to studies, calcium aluminates have pronounced astringent properties, hardens quickly and reach a large mechanical strength. Very quickly it reacts with tricalcium aluminate water. In the presence of excess water formed numerous hexagonal plate-like crystals form. As a result of hydration is formed hydroaluminate
Rehbinder notes that the re-crystallization in the initial stage of structure formation plays a positive role, as a result of this process determines the dependence of the solubility of the size of the nuclei of the new phase, based on the coagulation structure is formed, the crystallization structure of tumors. Measurements have shown that the specific surface area of tricalcium aluminate hydration at first increases, passes through a maximum and then decreases due to the predominance of the recrystallization process, which is expressed in the consolidation of the particles, ie. E. A decrease in the specific surface. Recrystallization leads to the disappearance of most small particles grow larger and that also experimentally proved by the example gypsum samples.
Reactions hydration aluminate with participation sulphates
To adjust the timing of cement clinker grinding with added 4-5% gypsum. Otherwise, it will be the so-called "false setting" when cement powder is mixed with water once it starts to thicken and set. According to GOST 10178-85 start setting cement paste should occur no earlier than 45 minutes, setting an end must occur not later than 10 hours. Setting time of cement is determined to Vicat apparatus.
As a regulator of cement setting time using dihydrate calcium sulphate CaSO4 · 2H2O (short formula CsHx). Regulator is mainly dihydrate or hemihydrate or a mixture of both types of calcium sulphate. When grinding clinker with additives in tube ball mills there is strong heating of cement, as expended in the process of grinding energy is used directly for grinding only partially. Thus, at high temperature gypsum dihydrate can be fully or partially dehydrated to hemihydrate. Total input sulfate dihydrate and attitudes entered and hemi to be agreed with the reactivity of the clinker and the requirements relating to the establishment of cement behavior (setting time). The high content of CaSO4 · nH2O delay the starting date and the end of the cement setting up the necessary limits. Depending on the concentration of the regulator setting can be various reactions: if the content of CaSO4 · nH2O the high C3A reacts with water and CaSO4 to form a compound, which is called "ettringite" (the title of the same name in the locality Ettringen Eifel)
