- •AA BODY
- •GENERAL INFORMATION
- •INSTRUMENT CLUSTERS
- •TACHOMETER DRIVE MODULE
- •ELECTRONIC DIGITAL CLOCK
- •MESSAGE CENTER
- •TRAVELER
- •WARNING LAMPS AND INDICATOR LIGHTS
- •CLUSTER AND GAUGE SERVICE AND TESTING
- •SENDING UNIT TEST
- •COMBINATION OIL UNIT TEST
- •BRAKE SYSTEM WARNING LAMP TEST
- •SEAT BELT WARNING SYSTEM
- •AIR BAG WARNING SYSTEM
- •CHECK ENGINE SYSTEM
- •CLUSTER BEZEL REMOVAL
- •CLUSTER MASK AND LENS REMOVAL
- •CLUSTER ASSEMBLY
- •GAUGES
- •MULTIPLE GAUGE MALFUNCTION
- •GAUGE INOPERATIVE (FIG. 17 THROUGH 23)
- •GAUGE CALIBRATION
- •TACHOMETER REPLACEMENT
- •TACHOMETER CIRCUIT TESTING
- •VOLTMETER AND FUEL GAUGE ASSEMBLY REPLACEMENT
- •OIL PRESSURE AND TEMPERATURE GAUGE ASSEMBLY REPLACEMENT
- •FUEL GAUGE REPLACEMENT
- •VOLTMETER GAUGE REPLACEMENT
- •TEMPERATURE GAUGE ASSEMBLY REPLACEMENT
- •SPEEDOMETER SYSTEM
- •SPEEDOMETER CIRCUIT TESTING
- •DISTANCE SENSOR REPLACEMENT
- •DISTANCE SENSOR TEST
- •GAUGE ALERT MODULE REPLACEMENT
- •CLUSTER LAMP REPLACEMENT
- •PRINTED CIRCUIT BOARD REPLACEMENT
- •ELECTRONIC CLUSTER
- •SELF DIAGNOSTIC SYSTEM
- •ELECTRONIC CLUSTER DIAGNOSIS
- •CONDITION: CLUSTER DISPLAYS DO NOT ILLUMINATE AFTER VEHICLE IS STARTED
- •CONDITION: SPEEDOMETER AND ODOMETER ARE INOPERATIVE OR OPERATES INTERMITTENTLY
- •CONDITION: OIL GAUGE, FUEL GAUGE, TEMPERATURE GAUGE, OR VOLTAGE GAUGE INOPERATIVE
- •CONDITION: CLUSTER DISPLAY DOES NOT DIM WHEN HEADLAMP SWITCH IS ACTIVATED AND RHEOSTAT ROTATED
- •SWITCH AND PANEL COMPONENT SERVICE
- •LOWER STEERING COLUMN COVER REPLACEMENT
- •LEFT LOWER INSTRUMENT PANEL SILENCER REPLACEMENT
- •RIGHT LOWER INSTRUMENT PANEL SILENCER REPLACEMENT
- •GLOVE BOX ASSEMBLY REPLACEMENT
- •FOG LAMP RELAY REPLACEMENT
- •REAR WINDOW DEFOGGER SWITCH REPLACEMENT
- •INSTRUMENT PANEL CENTER BEZEL REPLACEMENT
- •CIGAR LIGHTER ASSEMBLY REPLACEMENT
- •INSTRUMENT PANEL
- •INSTRUMENT PANEL REPLACEMENT
- •INTERIOR LAMP REPLACEMENT
- •DOME LAMP
- •FRONT HEADER READING LAMP
- •DOOR LAMPS
- •DOOR KEY CYLINDER LED LAMP
- •TRUNK LAMP
- •AC AND AY BODIES
- •GENERAL INFORMATION
- •MECHANICAL CLUSTER
- •ELECTRONIC CLUSTER
- •ELECTRONIC CLUSTER DIMMING
- •WARNING LAMPS
- •MESSAGE CENTER
- •ELECTRONIC DIGITAL CLOCK
- •AIR BAG WARNING SYSTEM
- •MECHANICAL CLUSTER AND GAUGE SERVICE
- •SENDING UNIT TEST
- •CHECK GAUGES WARNING LAMP TESTS
- •BRAKE SYSTEM WARNING LAMP
- •CLUSTER BEZELS REMOVAL
- •CLUSTER MASK AND LENS REMOVAL
- •CLUSTER ASSEMBLY
- •GAUGES
- •MULTIPLE GAUGE MALFUNCTION
- •GAUGE INOPERATIVE (FIG. 17 THROUGH 20)
- •GAUGE CALIBRATION
- •VOLTMETER REPLACEMENT
- •OIL PRESSURE GAUGE REPLACEMENT
- •FUEL AND TEMPERATURE GAUGE ASSEMBLY REPLACEMENT
- •SPEEDOMETER SYSTEM
- •SPEEDOMETER ODOMETER ASSEMBLY REPLACEMENT
- •SPEEDOMETER CIRCUIT TESTING
- •DISTANCE SENSOR REPLACEMENT
- •DISTANCE SENSOR TEST
- •PRINTED CIRCUIT BOARD REPLACEMENT
- •CLUSTER LAMPS REPLACEMENT
- •ELECTRONIC CLUSTER
- •SELF DIAGNOSTIC SYSTEM
- •ELECTRONIC CLUSTER DIAGNOSIS
- •CONDITION: CLUSTER DISPLAYS DO NOT ILLUMINATE AFTER VEHICLE IS STARTED
- •CONDITION: SPEEDOMETER AND ODOMETER ARE INOPERATIVE OR OPERATES INTERMITTENTLY
- •CONDITION: OIL GAUGE, FUEL GAUGE, TEMPERATURE GAUGE, OR VOLTAGE GAUGE INOPERATIVE
- •CONDITION: SEAT BELT WARNING LAMP DOES NOT ILLUMINATE
- •ODOMETER ADJUSTMENT
- •SWITCH AND PANEL COMPONENT SERVICE
- •MESSAGE CENTER REPLACEMENT
- •AUTOMATIC TEMPERATURE CONTROL LAMP REPLACEMENT
- •HEADLAMP AND ACCESSORY SWITCH MODULE REPLACEMENT
- •HEADLAMP SWITCH REPLACEMENT
- •REAR WINDOW DEFOGGER SWITCH REPLACEMENT
- •HOOD RELEASE HANDLE AND CABLE REPLACEMENT
- •PARK BRAKE RELEASE HANDLE AND LINK REPLACEMENT
- •LAMP OUTAGE MODULE REPLACEMENT
- •BODY CONTROLLER REPLACEMENT
- •CIGAR LIGHTER ASSEMBLY REPLACEMENT
- •FLOOR CONSOLE REPLACEMENT
- •INTERIOR LAMP REPLACEMENT
- •TRUNK LAMP
- •DOOR LAMP
- •ROOF RAIL READING
- •AG AND AJ BODIES
- •GENERAL INFORMATION
- •CONVENTIONAL INSTRUMENT CLUSTER
- •TACHOMETER DRIVE MODULE
- •MESSAGE CENTER
- •ELECTRONIC INSTRUMENT CLUSTER
- •ELECTRONIC CLUSTER DIMMING
- •ELECTRONIC DIGITAL CLOCK
- •WARNING LAMPS
- •CLUSTER AND GAUGE SERVICE AND TESTING
- •SWITCH POD ASSEMBLY REMOVAL
- •CLUSTER MASK AND LENS REMOVAL
- •CLUSTER ASSEMBLY REMOVAL
- •GAUGES
- •MULTIPLE GAUGE INOPERATIVE
- •TACHOMETER AND TURBO GAUGE REMOVAL
- •TACHOMETER CIRCUIT TESTING
- •SENDING UNIT TEST
- •FUEL TANK SENDING UNIT TEST
- •CHECK GAUGES WARNING LAMP TESTS
- •COMBINATION OIL SENDING UNIT TEST
- •SEAT BELT WARNING SYSTEM
- •CHECK ENGINE SYSTEM
- •BRAKE SYSTEM WARNING LAMP TEST
- •SPEEDOMETER SYSTEM
- •SPEEDOMETER CIRCUIT TESTING
- •DISTANCE SENSOR REMOVAL
- •DISTANCE SENSOR TEST
- •TACHOMETER DRIVE MODULE REMOVAL
- •PRINTED CIRCUIT BOARD REMOVAL
- •ELECTRONIC CLUSTER
- •SELF DIAGNOSTIC SYSTEM
- •CLUSTER ASSEMBLY REMOVAL
- •CONDITION: CLUSTER DISPLAYS DO NOT ILLUMINATE AFTER VEHICLE IS STARTED
- •SWITCH AND PANEL COMPONENT SERVICE
- •HEADLAMP SWITCH
- •LOWER STEERING COLUMN COVER REMOVAL
- •GLOVEBOX MODULE REMOVAL
- •CONCEALED HEADLAMP MODULE REMOVAL
- •HOOD RELEASE REMOVE
- •AIR CONDITIONING CONTROL REMOVE
- •AUTOMATIC TEMPERATURE CONTROL LAMP REMOVAL
- •GLOVE BOX LAMP AND SWITCH REMOVAL
- •ENGINE COMPARTMENT NODE
- •INSTRUMENT PANEL ROLL DOWN PROCEDURE
- •INTERIOR LAMP REMOVAL
- •DOME LAMP
- •FRONT HEADER READING LAMP
- •FLOOR CONSOLE LAMP
- •DOOR LAMPS
- •DOOR REFLECTORS
- •TRUNK LAMP
- •AP BODY
- •GENERAL INFORMATION
- •INSTRUMENT CLUSTER
- •MAGNETIC GAUGES
- •TACHOMETER DRIVE MODULE
- •MESSAGE CENTER WITH TURBO GAUGE
- •ELECTRONIC DIGITAL CLOCK
- •WARNING LAMPS AND INDICATOR LIGHTS
- •CLUSTER AND GAUGE SERVICE AND TESTING
- •SENDING UNIT TEST
- •FUEL TANK SENDING UNIT TEST
- •LOW OIL PRESSURE WARNING LAMP TEST
- •COMBINATION OIL SENDING UNIT TEST
- •SEAT BELT WARNING SYSTEM
- •AIR BAG WARNING SYSTEM
- •CHECK ENGINE SYSTEM
- •BRAKE SYSTEM WARNING LAMP TEST
- •CLUSTER BEZEL REPLACEMENT
- •CLUSTER MASK AND LENS
- •CLUSTER ASSEMBLY REPLACEMENT
- •GAUGES
- •MULTIPLE GAUGE INOPERATIVE
- •SINGLE GAUGE INOPERATIVE (FIG. 10 AND 11)
- •GAUGE CALIBRATION
- •FUEL GAUGE REPLACEMENT
- •TEMPERATURE GAUGE REPLACEMENT
- •VOLTMETER REPLACEMENT
- •TACHOMETER REPLACEMENT
- •TACHOMETER CIRCUIT TESTING
- •TACHOMETER DRIVE MODULE REPLACEMENT
- •SPEEDOMETER SYSTEM
- •DISTANCE SENSOR REPLACEMENT
- •DISTANCE SENSOR TEST
- •PRINTED CIRCUIT BOARD REPLACEMENT
- •CLUSTER LAMP REPLACEMENT
- •MESSAGE CENTER WITH TURBO GAUGE MODULE REPLACEMENT
- •SWITCH AND PANEL COMPONENT SERVICE
- •LOWER STEERING COLUMN COVER REPLACEMENT
- •CENTER MODULE BEZEL REPLACEMENT
- •HEADLAMP SWITCH REPLACEMENT
- •HEATER CONTROL LAMP REPLACEMENT
- •HEATER CONTROL BLOWER SWITCH REPLACEMENT
- •GLOVE BOX MODULE REPLACEMENT
- •ASH RECEIVER ASSEMBLY REPLACEMENT
- •CIGAR LIGHTER REPLACEMENT
- •REAR WINDOW DEFOGGER AND FOG LAMP SWITCH REPLACEMENT
- •CONSOLETTE ASSEMBLY REPLACEMENT
- •CONSOLE GEAR SELECTOR INDICATOR LAMP REPLACEMENT
- •FRONT CONSOLE ASSEMBLY REPLACEMENT
- •INSTRUMENT PANEL REPLACEMENT
- •INTERIOR LAMP REPLACEMENT
- •DOME LAMP
- •TRUNK LAMP
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INSTRUMENT PANEL AND GAUGES |
8E - 23 |
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AC AND AY BODIES |
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INDEX |
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page |
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page |
Electronic Cluster . . . . . . . . . . . . . . . . . . |
. . . . . . . 32 |
Interior Lamp Replacement . . . . . . . . . . . . . . |
. . . . 41 |
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Electronic Cluster Diagnosis . . . . . . . . . . |
. . . . . . . 32 |
Mechanical Cluster and Gauge Service . . . . . |
. . . . 24 |
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Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 28 |
Mechanical/Electronic Cluster Removal . . . . . . |
. . . 25 |
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General Information . . . . . . . . . . . . . . . . . |
. . . . . . 23 |
Switch and Panel Component Service . . . . . . |
. . . 37 |
GENERAL INFORMATION
MECHANICAL CLUSTER
The mechanical cluster includes a fuel, oil pressure, coolant temperature, and voltmeter gauges. All incorporate magnetic type gauges. When the ignition switch is in the OFF position, the gauges will show a reading; however, the readings are only accurate when the ignition switch is in the ON position.
The mechanical cluster also includes an electric speedometer, driven by pulses from the distance sensor (Fig. 1).
Fig. 1 Mechanical Cluster
ELECTRONIC CLUSTER
The electronic cluster is easily distinguished from the mechanical cluster by its digital and linear display. The electronic cluster includes:
²Oil pressure gauge
²Coolant temperature gauge
²Voltmeter
²Fuel gauge
The electronic cluster receives virtually all of its information to display from the body controller and engine controller via the Chrysler Collision Detection (CCD) Serial Data Bus. The odometer memory is no longer retained in the cluster. This is now retained in the body controller (Fig. 2).
ELECTRONIC CLUSTER DIMMING
The electronic cluster display is dimmed from daytime to night time intensity when the headlamp
Fig. 2 Electronic Cluster
switch is turned on. This intensity can be controlled using the headlamp switch rheostat.
An additional detent on the headlamp switch rheostat will allow daytime intensity while driving with headlamps on during the daytime.
WARNING LAMPS
The mechanical instrument cluster will have warning lamps for six systems. These include brake system, air bag, seat belt, low fuel, anti-lock for optional anti-lock brake system, and check engine power loss. The cluster also includes check gages indicator which will illuminate in a warning situation. This will notify driver to check for a problem in coolant temperature, oil pressure, or electrical systems.
The electronic cluster will have warning indicator lamps for eight different systems. These include:
²Air Bag
²Low washer fluid
²Door/deck lid ajar
²Check engine power loss
²Brake system
²Seat belt
²Anti-lock for optional anti-lock brake system
²Check gages, monitors engine coolant, oil pressure and electrical charging system failures.
In addition, ISO symbol will flash to notify the driver in event of:
²Low fuel
²High temperature
²Low oil pressure
²Charging system failure