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Нефтегазовое дело. Бурение скважин (на английском языке) = Oil and gas drilling engineering through English. Учебное пособие.pdf
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Make the summary of the text in 5-6 sente nces.
Text 2
Read the text about an oil platform, don’t consult a dictionary. Is there any unknown information for you? Say what is new for you (see example in Unit 1).
Read again, then answer t he questions quoting the te xt.
1. What is referred to as an oil well?
2. How can a platform be fixed?
3. What are some of the largest moveable man-made structures in the
world?
4. What are jack-up mobile dri lli ng un i ts ?
5. What does FPSO mean?
6. How is a gravity-based structure anchored?
7. What is the main differential feature be tween a spar and a TLP?
8. What are satellite platforms?
9. Who makes a drill crew and a well service crew?
10. Is it possible that extraction of volatile substances under great pres-
sure in a hostile environment is really dangerous?
An oil platform
An oil platform, also referred to as an offshore platform or, somewhat incorrectly, oil rig, is a large structure with facilities to drill wells, to extract and process
oil and natural gas, and to temporarily store product until it can be brought to shore for refining and marketing. In many cases, the platform contains fa cilities to house the workforce as well.
Depending on the circumstances, the platform may be
floor, may consist of an
Remote
and by
umbilical connections; these subsea solutions may consist of single
subsea wells may also be connected to a platform by flow lines
artificial island, or may float.
fixed to the ocean
wells or of a manifold center for multiple wells.
Larger lake- an d sea-based offshore platforms and
drilling rigs are some of the largest moveable man-made structures in the world. There are several types of oil platforms a nd rigs.
Fixed platforms are built on
concrete or steel legs, or both, anchored directly onto the seabed, supporting a deck with space for drilling rigs, production facilities and crew quarters. Such platforms are, by virtue of their immobility, designed for very long term use (for instance the
Hibernia
31
platform). Various types of structure are used, steel jacket, concrete caisson, floating steel and even made of tubular steel members, and are usually piled into the seabed.
floating concrete. Steel jackets are vertical sections
Concrete caisson structures, pioneered by the Condeep concept, often have in-built oil storage in tanks below the sea surface and these tanks were often used as a flotation capability, allowing them to be built close to shore ( and
Scottish firths are popular because they are sh elt ered and deep eno ugh) and
Norwegian fjords
then floated to their final position where they are sunk to the seabed. Fixed platforms are economically feasible for installation in water depths up to about 1,700 ft (520 m).
Compliant towers consist of slender flexible towers and a pile fo unda tion supporting a conventional deck for drilling and production operations. Compliant towers are designed to sustain significant lateral deflections and forces, and are typically used in water depths ranging from 1,500 to 3,000 feet (460 to 910 m).
Semi-submersible platforms have hulls (columns and pontoons) of sufficient
buoyancy to cause the structure to float, but of weight sufficient to keep the structure upright. Semi-submersible platforms can be moved from place to place; can be ballasted up or down by alte ring the amount of flooding in buoyancy tanks; they are generally anchored by combinations of chain, wire rope or polyester rope, or both, during drilling or production operations, or both, though they can also be kept in place by the use of
dynamic positioning. Semi-
submersibles can be used in wa ter depths from 200 to 10,000 fe et (60 to 3,000 m ).
Jack-up Mobile Drilling Units (or jack-ups), as the name suggests, are rigs that ca n be jacked up above the sea using legs that can be lowered, much like
jacks. These MODUs (Mobile Offshore Drilling Units) are typically used in water depths up to 400 fe et (120 m), although some designs can go to 550 ft (170 m) depth. They are designed to move from place to place, and then anchor themselves by deploying the legs to the ocean bottom using a
rack and pinion
gear system on each leg.
A drillship is a maritime vessel that has been fitted with drilling apparatus. It is most often used for exploratory drilling of new oil or gas wells in deep water but can also be used for scientific drilling. Early versions were built on a modified tanker hull, but purpose-built designs are used today. Most drillships are outfitted with a
dynamic positioning system to maintain position
over the well. They can drill in water depths up to 12,000 ft (3,700 m).
The main types of floating production systems are
FPSO (floating production, storage, and offloading system). FPSOs consist of la rge monohull structures, generally (but not always) shipshaped, equipped with processing facilities. These platforms are moored to a location for extended periods, and do not actually drill for oil or gas. Some variants of these applications, called
32
FSO (floating storage and offloading system) or FSU (floating storage unit), are used exclusively for storage purposes, and host very little process equipment. This is one of the best sourc es for havin g floating production.
The world's first
currently under development. See the section on
Floating Liquefied Natural Gas (FLNG) facility is
Particularly large examples
below.
Tension-leg platform (TLPs) are floating platforms tethered to the seabed in a manner that eliminates most vertical movement of the structure. TLPs are used in water depths up to about 6,000 feet (2,000 m). The "conventional" TLP is a 4-column design which looks similar to a semisubmersible. Proprietary versions include the Seastar and MOSES mini TLPs; they are relatively low cost, used in water depths between 600 and 4,300 feet (180 and 1,300 m). Mini TLPs can also be used as utility, satellite or early production platforms for larger deepwa ter d isc ov er ie s.
Gravity-based structure (GBS) can either be steel or concrete and is usually anchored directly onto the seabed. Steel GBS are predominantly used when there is no or limited availability of crane barges to install a conventional fixed offshore platform, for example in the Caspian Sea. There are several steel GBS in the world today (e.g. offshore Turkmenistan Waters (Caspian Sea) and offshore New Zealand). Steel GBS do not usually provide
hydrocarbon storage capability. It is mainly installed by pulling it off the yard, by either wet-tow or/and dry-tow, and self-installing by controlled ballasting of the compartments with sea water. To position the GBS during installation, the GBS may be connected to either a transportation barge or any other barge (provided it is large enough to support the GBS) using strand jacks. The jacks shall be released gradually whilst the GBS is ballasted to ensure that the GBS does not sway too much from target location.
Spar platforms are moored to the seabed like TLPs, but whereas a TLP has vertical tension tethers, a spar has more conventional mooring lines. Spars have to-date been designed in three configurations: the "conventional" one­piece cylindrical hull, the "truss spar" where the midsection is composed of truss elements connecting the upper buoyant hull (called a hard tank) with the bottom soft tank containing permanent ballast, and the "cell spar" which is built from multiple vertical cylinders. The spar has more inherent stability than a TLP since it has a large counterweight at the bottom and does not depend on the mooring to hold it upright. It also has the ability, by adjusting the mooring line tensions (using chain-jacks attached to the mooring lines), to move horizontally and to position itself over wells at some distance from the main platform location.
Normally unmanned installations (NUI), sometimes called toadstools, are small platforms, consisting of little more than a
well bay, helipad and emergency
33
shelter. They are designed to be operated remotely unde r normal conditions, only
There are several types special operations used in oilwell drilling: directional drilling,
Есть несколько типов специальных операций,
троль скважины.
No well is ever perfectly vertical. Even wells meant to be drilled vertically will wander a few
ent
directions. Routine measurements are taken
ing from vertical by more than the allowed
Нет также никогда не бывает строго верти-
проводятся при бурении, чтобы определить,
to be visite d occa si on al ly f or routin e m aint ena nce or
well work.
Conductor support systems, also known as satellite platforms, are small unmanned platforms consisting of little more than a
well bay and a small process plant. They are designed to operate in conjunction with a static production platform which is connected to the platform by flow lines or by umbilical c able, or both.
A typical oil production platform is self-sufficient in energy and water needs, housing electrical generation, water desalinators and all of the equipment necessary to process oil and gas such that it can be either delivered directly onshore by pipeline or to a Elements in the oil/gas production process include
floating platform or tanker loading facility, or both.
wellhead, production manifold, production separator, glycol process to dry gas, gas compressors, water injectio n pumps, oil/gas ex por t m e ter ing and main oil line pumps.
Larger platforms assisted by smaller ESVs (emergency support vessels) like the when a
British Iolair that are summoned when something has gone wrong, e.g.
search and rescue operation is required. During normal operations,
PSVs (platform supply vessels) keep the platforms provisioned and supplied,
AHTS vessels can also supply them, as well as tow them to location and
and serve as standby rescue and firefighting vessels.
(abridged from https://en.wikipedia.org/wiki/Oil_platform)
6. Writing
Your friend wants to be an oil and gas engineer, but he doesn’t know what will he do. Give him 5–6 “predictions” using the fu ture simple.
Example: You will work in oil and gas production sphere, in upstream sector.
Some people use electronic translator programs, they do not under­stand that such translation cannot be perfect. Correct these Google transla­tion texts consulting original English petroleum drilling engineering texts (see exa mple in Unit 1).
fishing and well control.
degrees from vertical and move in differ
during drilling to determine if a well is deviat-
используемые в бурении нефтяных скважин: направленное бурение, рыболовство и кон-
кально. Даже колодцы предназначены для пробурена вертикально будет бродить на не­сколько градусов от вертикали и двигаться в разных направлениях. Обычные измерения
34
amount (normally less than 5 degrees). If so, careful drilling practices, such as changing
the pla
cement of stabilizers or adjusting the
rotary speed or weight on bit, will bring the
если скважина отклоняется от вертикали более
нее
ных для вертикальных скважин.
Directional drilling is used when a well is in­tentionally deviated to reach a bottomhole
tion.
Directional drilling is done for many re asons.
bottomhole location might be under an
obstruction such as a building or lake w here
tion is not possible. It might be neces sary to drill several wells from a fixed place, such as
fferent
Направленное бурение используется, когда
нюю
Это может быть необходимо бурить несколько
та
забоя.
Part of an existing well might become blocked
coverable,
productive part of the reservoir. It is possible to set a plug in the lower pa rt of the well and
to a new
bottomhole location. Some reservoirs are
ciently produced by wells drilled a t a
very high angle. These wells are known as
tal wells because the inclination angle
Часть существующей скважины может быть
ной
сов или более.
Older directional drilling methods placed in­clined wedges, called whipstocks, in the well
tion. In soft sediments, it is possible to place a
tion
ods are
Старые способы направленного бурения по-
много перемещаться в нужном направлении. В мягких отложений, можно разместить большой
все еще используются время от времени.
The two faster and often more reliable meth­ods of directional drilling are slide drilling
ble assembly.
Два быстрее и зачастую более надежные ме-
управляемой сборки.
well back within the tolerances normally al­lowed for vertical wells.
location that is different from surface loca
The
rigging up over the required bottomhole loca-
an offshore drilling island, to di bottomhole locations.
чем на разрешенного объема (обычно ме 5 градусов). Если это так, тщательные методы бурения, такие как изменение размещение ста­билизаторов или регулировке скорости враще­ния или нагрузки на долото, принесет хорошо назад в пределах допусков обычно разрешен-
скважина намеренно отошли достичь ниж расположение отверстий, которое отличается от поверхностной местоположении. Направ­ленное бурение делается по многим причи­нам. Нижнее расположение отверстий может быть под обструкции, такие как здания или озера, где оснастка над населённом пункте призабойной не представляется возможным.
скважин из постоянного места, такие как оффшорный острове бурения, в разные мес
with lost drilling tools that are unre or a well might have been drilled into an un-
deviate, or kick off, the well
more effi
horizon from vertical reaches 90 degrees or more.
to force the bit to move in the desired direc-
large bit nozzle or jet in the desire d direc and simply erode the well’s starting path. Alt­hough time consuming, these meth still used at times.
with a motor and drilling wi th a rotary steera-
(abridged from: Paul Bommer. A prime of oilwell drilling. University of Texas, 2008)
заблокированы с потерей буровые инструмен­ты, которые не читаются, или хорошо, воз­можно, были пробурены в непродуктив части водохранилища. Можно установить пробку в нижней части скважины и отклоняют­ся, или стартует, хорошо в новом нижним рас­положением отверстий. Некоторые резервуа­ры более эффективно получать скважинами на очень высоком угле. Эти скважины извест­ны как горизонтальных скважин, поскольку угол наклона от вертикали достигает 90 граду-
мещается наклонные клинья, называемые отклонители, в скважине, чтобы заставить не-
разрядный сопло или струю в нужном направ­лении и просто разрушают отправной путь скважины. Хотя много времени, эти методы
тоды направленного бурения являются слайд бурения с мотором и бурение с роторным
35
7. Amusement corner, or “no political correctness”. Read the oil and
Railroad tank
Железнодорожная цистерна
Neither…nor…
Ни…ни…
Oil tycoon
Нефтяной магнат
To break up with smb
Разорвать с кем-либо отношения
gas anecdotes and have fun
• A new petroleum field has been explored in Ukraine. But extraction is
problematic because the oil is located in railroad tanks that move with great speed from Russia to W estern Europe
• Pe troleu m fields will be exp lored soon on the Moon, because the USA
has started its democratic bom bar dment
• Oil price goes down, but not that of a gasoline – maybe it’s not of oil
origin
• A n on -democratic country has been found under a new petroleum field
in the USA
• In the center of Paris there is a dry well, drilled in 1889 and a 325-
meter rig on it but neithe r oil nor gas has been found
• I told my girlfriend about my uncle, an oil tycoon, she broke up with
me the same day, she is my aunt now
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Module 3
HISTORY OF PETROLEUM DRILLING
Learning objectives
In this module you will:
• under stand basic concepts of petrol eum drilling in the past and acquire vo-
cabulary connected w i t h it;
• revise d eveloping ideas on t he t opi c;
• revise e xpressing agreement and disagreement wi t h st at ements on the topic;
• revise u nderstanding texts on t he topic without tran slating them;
• making summ ary of texts on the topic;
• review grammar on past simpl e;
• write t heses on the topic;
• impro ve t ra nsl ating skills and ma chi ne translation cor rect i ng skills
1. Before you read
Discuss these statements with your partner (see example in Unit 1). How far do you agree that…
1. Petroleum drilling and oil and petroleum engineering have much in
common.
2. Job of a petroleum driller is difficult and dangerous.
3. Russian drilling te c hniques need innovations and modernization.
4. Petrol e um drilling is a promising industry.
5. A petroleum driller needs good technical education and knowledge of
English.
2. Reading
Read the text about the history of petroleum industry, don’t consult the vocabulary. Is there any unknown information for you? Say what is new for you (see example in Unit 1).
Read again and answer the questions on the text, give informative but short answers.
Example: for how long have people been using petroleum? – for over 5ooo years.
1. What is petroleum and wha t does it consist of?
2. What is oil according to the most widespread hypothesis formed
mostly from?
37
3. Where and when was the early petroleum industry established?
4. When did petroleum begin to be in great demand?
5. What large pipelines were built in the Russian Empire in the 19
th
century?
6. In what countr ies were oil fields established by the years 1920s?
7. What oil companies used in 1937 a fixed platform to develop a field
a mile offshore in Louisiana?
8. What event ha ppened in oil industry in 1947?
9. What countries took lead in oil production from the USA after the
end of the World War II?
10. Are any petroleum prospects mentioned in the text?
Read once again and make a summary of the text (see the examples in Unit 2)
Drilling for petroleum through centuries
Petroleum in an unrefined state has been utilized by humans for over 5000 years. Oil in general has been used since early human history to keep fires ablaze, and also for warfare. Ancient Persian language tablets indicate the me­dicinal and lighting uses of petroleum in the upper echelons of their society. Ancient China was also known to burn skimmed oil f or light.
The earliest evidence of wells in China, in Zhejiang Province comes from the era when humans were first turning to agriculture in this region, some 7000 years ago. About 5000 years ago, the Chinese boiled sea water to produce salt and as the need for salt increased with increase in population, they needed to go underground and started digging for brine, to meet up with the demand of salt. It is pointed out that the first recorded salt well in China was dug in Si­chuan Province around 2 250 years ago. Around 2000 years ago, there w a s a no­ticeable change from the use of hand and shovels dug wells to percussively drilled ones. The drilling technique used in still seen today in China in the rural areas. Basically, the drill bit is made of iron and the pipe, bamboo. The rig is constructed from bamboo, one or more men stand on a wooden plank lever, like a child’s seesaw, and this lifts up the drill stem about 1 m. Тhe pipe is al­lowed to drop down with one man holding it and ensuring that it goes straight in the direction needed. As it crashes into the rock it pulverizes it and slowly, the drilling progresses. This might take months in most cases.
Another noticeable change, as documented by happened around 1050 AD. Solid bamboo pipe was replaced by thin, light, flexible bamboo. This al­lowed for deeper wells to be drilled as well as it lowered the weight that needed to be lifted from the surface. By the 1700s, wells as deep as 300–400m deep were drilled and in 1835, the Shanghai well was the first in the world to exceed
38
1000m in depth. About that time in the US, the deepest wells were around 500m in depth. This drilling method on its own is impressive, especially when compared to what the rest of the world ha d to offer about the time.
An early petroleum industry was established in the 8th century, when the streets of Baghdad were paved with tar, derived from petroleum through de­structive distillation. In the 9th century, oil fields were exploited in the area around modern Baku, Azerbaijan, to produce naphtha. These fields were de­scribed by al-Masudi in the 10th century, and by Marco Polo in the 13th centu­ry, who described the output of those oil wells as hundreds of shiploads. Petro­leum was distilled by al-Razi in the 9th century, producing chemicals such as kerosene in the alembic, which he used to invent kerosene lamps for use in the oil lamp industry.
Its importance in the world economy evolved slowly, with whale oil used for lighting into the 19th century, and wood and coal used for heating and cooking well into the 20th century. A petroleum industry emerged in North America in Canada and the United States. The Industrial Revolution generated an increasing need for energy which was fueled mainly by coal, with other sources includi ng whal e oil . However, it was discovered that kerosene could be extracted from crude oil and used as a light and heating fuel. Petroleum was in great demand, and by the twentieth century had become the most valuable commodity traded on the world market.
Imperial Russia produced 3,500 tons of oil in 1825 and doubled its out­put by mid-century. After oil drilling began in what is now Azerbaijan in 1848, two large pipelines were built in the Russian Empire: the 833 km long pipeline to transport oil from the Caspian to the Black Sea port of Batumi (Baku-Batumi pipeline), completed in 1906, and the 162 km long pipeline to carry oil from Chechnya to the Caspian.
At the turn of the 20th century, Imperial Russia's output of oil, alm ost en­tirely from the Apsheron Peninsula, accounted for half of the world's produc­tion and dominated international markets. Nearly 200 small refineries operated in the suburbs of Baku by 1884. As a side effect of these early developments, the Apsheron Peninsula emerged as the world's "oldest legacy of oil pollution and environmental negligence." In 1878, Ludvig Nobel and his Branobel com­pany "revolutionized oil transport" by commissioning the first oil tanker and launching i t on the Caspian Sea.
The first modern oil refineries were built by Ignacy Łukasiewicz near Jasło (then in the dependent Kingdom of Galicia and Lodomeria in Central Eu­ropean Galicia), Poland from 1854–1856. These were initially small as demand for refined fuel was limited. The refined products were used in artificial as-
phalt, machine oil and lubricants, in addition to Łukasiewicz's kerosene lamp.
As kerosene la mps gained popularity, the refining industry grew in the area.
39
The first oil drilling in the United States began in 1859, when oil was
Unrefined oil
Сырая, непереработанная нефть
To keep fires ablaze
Для поддержания горения
Skimmed oil
Обезжиренное масло
Brine
Морская вода
Hand and shovels dug well
Вырытая вручную скважина
Drilled well
Пробуренная скважина
Drill stem
Буровая штанга
As documented by
Согласно письменным свидетельствам
On its own
Сам по себе
Tar
Смола
Distractive distillation
Сухая (деструктивная) перегонка
Naphtha
Нафта, лигроин
Shipload
Погрузка судов
Alembic
Перегонный куб, дистиллятор
At the turn of
На рубеже
Artificial asphalt
Искусственный битум
Machine oil
Машинное масло
Lubricants
Смазочные материалы
Fixed platform
Неподвижная морская буровая платформа
Out of sight of land
Вне поля зрения с берега
successfully drilled in Titusville, Pennsylvania. In the first quarter of the 20th century, the United State s overtook Russia as the world's largest oil produc er.
By the 1920s, oil fields had been established in many countries including Canada, Poland, Sweden, the Ukraine, the United States, and Venezuela.
In the early 1930s the Texas Company developed the first mobile steel barges for drilling in the brackish coastal areas of the Persian Gulf.
In 1937 Pure Oil Company (now part of Chevron Corporation) and its partner Superior Oil Company (now part of ExxonMobil Corporation) used a fixed platform to develop a field in 14 feet of water, one mile offshore of Cal­casieu Pari sh, Louisiana.
In early 1947 Superior Oil erected a drilling/production oil platform in 20 ft of water some 18 miles [vague] off Vermilion Parish, Louisiana. But it was Kerr-McGee Oil Industries (now Anadarko Petroleum Corporation), as op­erator for partners Phillips Petroleum (ConocoPhillips) and Stanolind Oil & Gas (BP), that completed its historic Ship Shoal Block 32 well in October 1947, months before Superior actually drilled a discovery from their Vermilion platform farther offshore. In any case, that made Kerr-McGee's we ll the first oil discovery drilled out of sight of land.
After World War II ended, the countries of the Middle East took the lead in oil produc tion from the United States.
(abridged from https://en.wikipedia.org/wiki/Petroleum_industry)
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