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Ординатура / Хирургия / Библиотека им академика М.И. Перельмана / Книга_5577_Библиотеки_им_академика_М_И_Перельмана.pdf
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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
H
O
O
O
Aspirin
180 daltons
Figure 1: Comparison between aspirin and a monoclonal antibody
Adapted from PubChem database [18] and biosimilars in the EU, information guide for healthcare professionals [14].
O
Monoclonal antibody
150,000 daltons
of biopharmaceuticals may require dierent analytical tools and methods such as post-translational modification characterization for recombinant therapeutic proteins [15], viral vector sequence analy­sis for gene-based therapeutic products [16] and reverse transcriptase polymerase chain reaction (RT-PCR) for stem cell therapies [17].
Biopharmaceuticals commonly exist as injectables [19]. This is because of the large molecular weight which hinders penetration of the molecule through the intestinal epithelium, thereby reducing systemic absorption [20]. In addition, most biopharmaceuticals are highly susceptible to degradation by the extreme pH conditions in the alimentary canal [21]. Thus, injectables remain the only viable option as they allow the molecules to bypass these obstacles. In com­parison, chemical-based pharmaceuticals exist in a variety of dosage forms such as tablets, injections, nasal sprays and topical products.
Unlike conventional pharmaceuticals whose quality can be consist­ently assured, there exists an inherent variability in the quality of
Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
biopharmaceuticals which is largely due to their sensitivity to vari­ous conditions such as temperature, pH and mechanical stress [22]. Exposure to these factors can easily aect the quality, safety and ecacy of the end product. Therefore, monitoring these conditions is crucial to ensure that these conditions vary within appropriate specified limits. Clearly, significant challenges are encountered in the manufacture of biopharmaceuticals, and it is vital to adopt rel­evant GMP guidelines. According to the PIC/S, GMP ensures that
‘products are consistently produced and controlled to the quality standards appropriate for their intended use and as required by the marketing author­ization or product specification’ [23]. This perspective is also shared by
the various RAs and World Health Organization (WHO) [24–26].
The increasingly globalized nature of commerce allows manufac­turers to outsource activities such as procurement of raw materi­als overseas, where dierent regulatory requirements may exist. Thus, there is a need to ensure that the GMP guidelines adopted by the RAs and IOs are harmonized and robust. A robust set of GMP guidelines helps to safeguard public health by assuring the quality, safety and ecacy of the bio-pharmaceuticals [26]. To date, review on the biopharmaceutical regulatory framework has been done on western countries such as Canada and the US, as well as some Asian countries, such as Japan and Korea [27, 28]. However, few studies have been done on the regulatory framework for biopharmaceuti­cals in Association of South East Asian Nations (ASEAN), with the exception of Singapore and Malaysia [27, 29].
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ASEAN provides numerous incentives to biopharmaceutical man­ufacturers. The low manufacturing cost in some ASEAN Member States (AMS) enables greater cost-savings in the manufacture of bio­similars [30]. In addition, ASEAN is experiencing a general epide­miological shift from communicable to non-communicable chronic
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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
diseases [31], and biopharmaceuticals play an increasing role in managing the latter. With a combined population of 600 million, the ASEAN market will provide a sizeable patient population that attracts the importation and manufacturing of biopharmaceuticals in the region [32]. Thus, there is a need to ensure that the GMP guidelines adopted are adequate in assuring the quality of biophar­maceuticals.
Therefore, the aims of this project are firstly, to understand the challenges in the manufacture of biopharmaceuticals, excluding those derived from transgenic plants and animals due to their relatively inecient commercial scalability [33, 34]. Secondly, this project aims to analyze the GMP standards of various RAs and IOs and determine if the regulatory frameworks adopted are suitable in addressing the challenges of biopharmaceuticals. Lastly, biophar­maceuticals also present unique regulatory challenges which will be discussed in later sections. Where necessary, solutions will be proposed to promote greater harmonization of GMP standards, with the ultimate goal of improving patient safety through better regulatory capacity.
Manufacture of biopharmaceuticals — an overview
Figure 2 shows the general processes involved in biopharmaceutical manufacturing. The processes involved are generally similar and are divided into two main stages — upstream and down-stream pro­cessing. The upstream processes are briefly described in 2.1 to 2.3 while the downstream processes and formulation are described in
2.4 and 2.5, respectively. For all processes, controls on process varia­bility and contamination should be highly prioritized and their risk mitigated with appropriate strategies [35].
Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
275
Procuring and testing of biological starting materials
Figure 2: General processes of biopharmaceutical manufacturing
API: active pharmaceutical ingredient.
Generation and characterization of cell banks/seed lots
Formulation and filling
Cell culturing
Isolation, concentration and purification of API
Procurement and testing of biological starting materials
Starting materials used in the production of biopharmaceuticals include culture media, buers and expression systems such as microbial or mammalian cells, and exclude packaging materials [36, 37]. The source, origin and suitability of starting materials should be clearly defined [1]. Western blotting, capillary electrophoresis and high-performance liquid chromatography (HPLC) are common analytical tools employed to assess the identity and purity of start­ing materials [38]. In addition, adequate controls, such as qualifica­tion of supplier through audits, screening for adventitious agents and viral reduction strategies should be in place to assure end-prod­uct safety [39]. Where the starting materials are of human or ani­mal origin, appropriate documentation on characteristics, such as general donor health status and age [40], should be demonstrated and meet relevant national legislation [1]. This requirement is espe­cially relevant to ATMPs such as Chimeric Antigen Receptor (CAR) T cells, where the T cells are isolated from donors via apheresis [41].
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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
Generation and characterization of cell banks/seed lots
The development of cell banks and seed lots begin with the construc­tion of the vector and recombinant gene. Bacterial plasmids and cells are common choices for vector construction, and bacterial gene is manipulated using enzymes such as nucleases to insert the recombi­nant gene. Gene delivery into the host cells is achieved via transfec­tion with replication-defective viruses, physical or chemical means. The choice of host cells is dependent on the type of biopharmaceu­ticals. In general, Chinese hamster ovary (CHO) cells dominate the manufacturing of mAbs [42], microbial cells such as Escherichia coli (E. coli) are commonly applied for simpler recombinant proteins that do not require post-translational modifications [43] and human embryonic kidney 293 (HEK-293) cells are commonly used to gen­erate viral vectors [44]. The appropriate cell lines or seed lots are selected to establish the master bank of cell lines or seed lots. Exten­sive characterization of the master bank is crucial as it will be used to generate the working cells or seed lots. Titre amount, growth robustness, phenotypic and genetic stability are key considerations when selecting the master bank [45]. Cryopreservation is an essential strategy for prolonged storage of cell banks and seed lots [46].
Cell culturing
This process is responsible for producing the API. It is either done in a fed-batch or continuous manner, with fed-batch being more widely employed [47]. For tissue-based ATMPs, additional considerations should be given to the scaolds where the cells will be seeded on. These scaolds should not be immunogenic, and because they are derived from animal or human sources, measures to prevent contamination and disease transmission are crucial [48]. In fed-batch, the culture is
Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
expanded via sequential scaling up using bioreactors of increasing vol­umes, up to the maximum cell density. The cell culture is terminated before the death phase and the culture medium is harvested.
In comparison, continuous cell culture begins with the scaling up of cell culture to an optimum cell density. The culture medium is continuously harvested while fresh medium is added at the same rate to maintain the cell density, which should theoretically pro­duce API of more consistent quality [49]. Continuous cell culture typically has a smaller footprint requirement than fed-batch cell culture due to the smaller bioreactors used [50]. However, it is gener­ally more complex and costly to operate and to validate continuous fermentation [51, 52].
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Isolation, concentration and purification of API
Downstream processing is commonly done batchwise [53] and entails the recovery, intermediate purification and polishing (RIPP) stages. The general guidelines governing the design of downstream processing are outlined in Table 1 [54].
During the recovery stage, the API is separated from the harvested culture medium and subsequently concentrated. The localization of API is a crucial influence of the purification stage. For intracellular
Table 1: General considerations in the design of downstream processing
1. Remove the largest or most plentiful impurities first.
2. The most challenging and expensive separation should be done last.
3. Separation methods exploiting the greatest physical dierences between the product and impurities should be used.
4. Consider the commercial scalability of the methods.
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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
API, which is typically produced by microbial cells, cell lysis is essen­tial for releasing the API. As such, further purification from cellular debris is necessary. In comparison, API produced by mammalian cells is typically secreted extra-cellularly, hence direct purification can be employed. Besides removal of impurities, viral inactivation or removal are generally necessary [55]. However, the latter is not appropriate for gene therapy API as it can damage the viral vectors [56]. Any remaining impurities are removed in the polishing stage. Table 2 lists the common methods used in each stage [57]. Where procedures that reduce bioburden cannot be applied, aseptic meth­ods should be used [58].
Formulation and filling
At the final stage, the API is combined with excipients such as buers, salts and preservatives to prevent product degradation or
Table 2: Common techniques used in the RIPP stages
Recovery
Intermediate
purification
Polishing
RIPP: recovery, intermediate purification and polishing.
Cell lysis:
Mechanical, e.g. homogenization, milling, sonication
Non-mechanical, e.g. osmotic shock, detergents, enzymes
Separation:
Centrifugation
Sedimentation
Filtration (conventional, tangential)
Tangential filtration
Precipitation, e.g. with salts, polymers, organic solvents
Liquid-liquid extraction
Chromatography, e.g. size-exclusion, ion- exchange,
hydrophobic-interaction
Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
contamination [59]. In addition, biopharmaceuticals are commonly formulated as freeze-dried powders, if immediate use is not required, due to their limited stability in liquid form [60]. Furthermore, con­siderations must be given to the packaging materials used. In gen­eral, the packaging material should not interact with the API in a manner that jeopardizes the quality, such as leaching of materials into the product or structural alteration due to adsorption of API onto the packaging material [61].
Challenges concerning manufacture of biopharmaceuticals
Extensive process and product understanding required
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As the quality of biopharmaceuticals is influenced by the processing steps [62], the latter must be designed such that the critical qual­ity attributes (CQAs) of biopharmaceuticals remain within speci­fications [63]. CQAs are “analytical measures” associated with the quality, safety and ecacy of a biopharmaceutical, such as absence of contaminants [64]. Inappropriate processing steps can adversely impact the quality. For instance, most recombinant glycoproteins except mAbs are prone to aggregation and dimerization in pro­longed residence time hence fed-batch fermentation is inappropri­ate for these proteins [65]. In addition, any changes to the processes or formulation must be validated to assure that these changes do not significantly jeopardize product quality. This is exemplified by the infamous pure red cell aplasia (PRCA) incident associated with Eprex® (epoetin alfa), where the insuciently validated formula­tion changes are associated with a surge in PRCA incidence amongst Eprex®-treated patients [66]. Hence, an extensive knowledge on the
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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
CQAs of biopharmaceuticals, together with appropriate validation, is crucial in assuring product quality.
Inherent variability of host cells
The inherent variability of the host cells can have unpredictable eects on the quality of biopharmaceuticals. This is exemplified by the widely employed CHO cells, whose genomic plasticity allows gene manipulation to produce the desired cell lines [67]. However, this has also contributed to cell line instability such as gene silenc­ing [68]. In addition, the requirement for cell lines to produce high titre amount places considerable metabolic stress on the host cells, resulting in spontaneous recombinant gene deletion that may be dicult to predict [69, 70]. These factors will present obstacles in ensuring consistent product quality.
Downstream processing remains a key bottleneck
Downstream processing is commonly considered to be the key bot­tleneck of biopharmaceutical manufacturing, with chromatography being the most commonly cited [71]. Chromatographic separation is based on the degree of association between the individual components of the culture content and the stationary columns, and the separation eciency can be modified by altering conditions such as ionic strength, pH and polarity. The designing of a chromatographic purification pro­cess has proven challenging owing to a lack of standardization arising from the myriad of chromatography modes and equipment to consider [72]. Thus, the designing process has traditionally taken a trial-and-er­ror approach, which can be wasteful and time consuming [72].
Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
Review of current GMP frameworks for biopharmaceuticals
Table 3 shows a comparison of GMP principles and guidance doc­uments adopted by selected RAs and IOs. They are chosen because most of them are key players in regulatory harmonization or bio­pharmaceutical manufacturing [27, 29, 73]. In general, IOs and majority of the RAs adopt similar GMP principles. They emphasize on the implementation of quality risk management (QRM) princi­ples: 1) risk evaluation should be scientifically sound and relevant to protection of patient; and 2) the amount of resources used for risk management should be proportional to the risk level [74]. QRM also facilitates better management of the manufacturing process by identifying and prioritizing the control on critical process param­eters (CPPs) [75], as their variability can impact the CQAs and con­sequently the product quality [76]. Most guidelines acknowledge the inherent variability of biopharmaceutical quality and recom­mend using in-process controls and improving the robustness of manufacturing process to control the variability [1, 37, 77]. Table 3 also shows that most RAs and IOs adopt relatively similar GMP standards for API, suggesting a significant level of harmonization is already in place. However, there are major dierences in the scope of the GMP standards. For instance, PIC/S provides guidance on all types of biopharmaceuticals within Annex 2 of its GMP guide, while the European Medicines Agency (EMA) provides recommen­dations for ATMPs in a dedicated guidance (Eudralex, Volume 4, Part IV) [78]. However, it is noted that PIC/S is currently drafting a dedicated GMP guide for ATMPs which may be implemented in the future [79]. In addition, PIC/S provides further guidance for selected types of biopharmaceuticals in Annex 2 Part B of its GMP guide [1] while WHO does not [37].
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