- •PREPARATION
- •General introduction
- •Parts of an electric guitar
- •String frequencies
- •Guitar classics
- •Wood
- •Wood for solid-body guitars
- •Sound characteristics
- •Buying wood
- •Drying wood
- •Hardware
- •Tuners
- •Nuts
- •Bolt-on neck hardware
- •Pickguards
- •Fretwire
- •Bridges
- •Tremolos
- •Other hardware parts needed
- •Strings
- •Guitar electronics
- •Pickups
- •Making your own pickups
- •Magnets
- •Pickup bobbins
- •Wire
- •Strat-style singlecoil bobbin flanges
- •Dimensions of a typical Humbucker
- •Pickup covers
- •Winding pickups
- •Potting pickups
- •Passive circuits
- •Classic circuits
- •Active electronics
- •Shielding
- •Designing the Guitar
- •Scale length
- •Calculating fret distances
- •Laying out the guitar
- •Design options
- •Truss rods
- •Non-adjustable truss rods
- •Adjustable truss rods
- •Some effects on sound
- •Sustain
- •Design examples
- •Making templates
- •Workshop
- •Tools
- •Power tools
- •Plunge router
- •Router bits
- •Planes
- •Scrapers
- •Sawing tools
- •Sanding tools
- •Japanese Tools
- •Sharpening
- •Alternatives for sharpening
- •Safety
- •BUILDING
- •Making the body
- •Making a solid body
- •Preparing the body blank
- •Gluing up the body blank
- •Cutting out the body
- •Smoothing the body side
- •Sanding the body
- •Rounding off the edges
- •Making a hollow body
- •Hollowing out the body
- •Making the top
- •Gluing on the top
- •Binding
- •Making a semi-acoustic body
- •Bending the sides
- •Gluing the sides to the block
- •Making the lining
- •Gluing on the lining
- •Gluing on the top and back
- •Routing the binding rabbet
- •Making f-holes
- •Making the neck pocket
- •Making the neck
- •Making a glued-on peghead
- •Preparing the neck blank
- •Options for making a angled-back head
- •Making Trussrods
- •Making a one-way twin-rod system
- •Making a compression truss rod
- •Making the trussrod channel
- •Cutting a straight truss rod channel
- •Making a curved truss rod channel
- •Making the access cavity
- •Gluing up a heel
- •Fitting the truss rod
- •Fitting a truss rod into a one-piece neck
- •Fitting a two-way twin truss rod
- •Fitting the truss rod cover strip
- •Making the peghead
- •Gluing on the peghead veneer
- •Sawing out the peghead shape
- •Fitting a peghead inlay
- •Making the fingerboard
- •Marking the fret positions
- •Making the fret slots
- •Gluing on the fingerboard
- •Routing the neck shape
- •Drilling the tuner holes
- •Shaping a Fender-style peghead
- •Fitting fingerboard dots
- •Fitting side dot markers
- •Radiusing the fingerboard
- •Installing the frets
- •Bending fretwire
- •Fretting
- •Shaping the neck
- •Fitting the neck
- •Routing the neck pocket
- •Mounting an angled-back neck
- •Bolting on the neck
- •Positioning the bridge
- •Fitting a tremolo
- •Making the body cavities
- •Routing the pickup cavities
- •Routing the control cavity
- •Assembling the guitar
- •Mounting the hardware
- •Wiring the electronics
- •Shielding the electronics
- •Preparing for finishing
- •Repairing dents
- •Finish-sanding
- •Staining
- •Filling the grain
- •Finishing
- •Applying oil
- •Applying wax
- •Shellac
- •Synthetic finishing materials
- •Coloring clear finishes
- •Using a brush
- •Varnish
- •Wiped-on varnish
- •My favorate finishing choice
- •Spray finishing
- •Using spray cans
- •Using a spray gun
- •Sanding the finish
- •Several weeks later
- •Polishing the finish
- •Fret dressing
- •Stringing the guitar
- •Tuning
- •Adjusting the neck relief
- •Setting the string height at the nut
- •Setting the action
- •Adjusting the pickup height
- •Setting the intonation
- •Your self-made guitar
- •Straight-through neck
- •Making a neck-through headless bass
- •A VISIT TO ...
- •Steve Jarman guitars
- •Sadowsky guitars
- •PRS guitars
- •Literature
- •Suppliers
- •Suppliers mentioned in the book
- •Additional instruction materials
- •Acknowledgements
of physical power and force. In order to have both options, instead of raising the workbench, a platform could be clamped
to the table (A), which could be removed when performing tasks |
A |
B |
|
|
|
that require more downward force, such as planing (B). A |
|
|
footstool on the floor on which you can put one foot while |
|
|
working is “back friendly”, allowing you to stand upright. |
|
|
Tools
Workshops of “hobby carpenters” will be equipped with different tools ranging from hand plane and saw to tablesaw, bandsaw, jointer and planer. The better equipped with tools you are, the better for you. If you don't own certain machines or tools, you might, however, know somebody who doesn't mind you using their tools, or you may have to ask a joinery firm to cut, plane or even glue up the wood for you.
An electric guitar can for the most part be built with ordinary woodworking tools, but some experience and skill at doing jobs such as planing surfaces will be indispensable. Planing by hand is the healthier approach as no health-damaging noise or dust is produced and wearing noise and dust protection is made unnecessary. I find it remarkable what former generations have achieved with simple hand tools. We are nowadays capable of producing things much more quickly, efficiently and at a lower cost, but we have become incapable of patience.
Power tools make guitarbuilding easier and also allow you to work with more precision; even beginners can get good results in no time at all. On the other hand, they also produce a lot of noise and dust. I wrote this book at a time when I was upgrading my workshop; so don't be surprised if you see a great variety of tools in this book.
Apron
I normally wear an apron during work. It can be put on and taken off quickly and I find it comfortable to wear. If you are impressed with my ultra-modern working apron, why not sew one yourself or have one made for you? All you need is a strong cloth, about 3/4 by 1 meter (2.5 by 3.25 feet) in size, and three strings.The design and choice of color of such an original guitarbuilder's apron is entirely yours!
Basic equipment
This is the equipment that I started with; and if you have been suddenly overcome by the desire to build your own electric guitar you will probably have a similar arsenal of tools, or maybe an even smaller one. Although it is possible to build an electric guitar with these tools, the majority of guitarbuilders use better equipment. Having goodquality tools will in the long term always pay off. Each tool is an extension of our physical capabilities and most jobs could simply not be done without them.
