- •PREPARATION
- •General introduction
- •Parts of an electric guitar
- •String frequencies
- •Guitar classics
- •Wood
- •Wood for solid-body guitars
- •Sound characteristics
- •Buying wood
- •Drying wood
- •Hardware
- •Tuners
- •Nuts
- •Bolt-on neck hardware
- •Pickguards
- •Fretwire
- •Bridges
- •Tremolos
- •Other hardware parts needed
- •Strings
- •Guitar electronics
- •Pickups
- •Making your own pickups
- •Magnets
- •Pickup bobbins
- •Wire
- •Strat-style singlecoil bobbin flanges
- •Dimensions of a typical Humbucker
- •Pickup covers
- •Winding pickups
- •Potting pickups
- •Passive circuits
- •Classic circuits
- •Active electronics
- •Shielding
- •Designing the Guitar
- •Scale length
- •Calculating fret distances
- •Laying out the guitar
- •Design options
- •Truss rods
- •Non-adjustable truss rods
- •Adjustable truss rods
- •Some effects on sound
- •Sustain
- •Design examples
- •Making templates
- •Workshop
- •Tools
- •Power tools
- •Plunge router
- •Router bits
- •Planes
- •Scrapers
- •Sawing tools
- •Sanding tools
- •Japanese Tools
- •Sharpening
- •Alternatives for sharpening
- •Safety
- •BUILDING
- •Making the body
- •Making a solid body
- •Preparing the body blank
- •Gluing up the body blank
- •Cutting out the body
- •Smoothing the body side
- •Sanding the body
- •Rounding off the edges
- •Making a hollow body
- •Hollowing out the body
- •Making the top
- •Gluing on the top
- •Binding
- •Making a semi-acoustic body
- •Bending the sides
- •Gluing the sides to the block
- •Making the lining
- •Gluing on the lining
- •Gluing on the top and back
- •Routing the binding rabbet
- •Making f-holes
- •Making the neck pocket
- •Making the neck
- •Making a glued-on peghead
- •Preparing the neck blank
- •Options for making a angled-back head
- •Making Trussrods
- •Making a one-way twin-rod system
- •Making a compression truss rod
- •Making the trussrod channel
- •Cutting a straight truss rod channel
- •Making a curved truss rod channel
- •Making the access cavity
- •Gluing up a heel
- •Fitting the truss rod
- •Fitting a truss rod into a one-piece neck
- •Fitting a two-way twin truss rod
- •Fitting the truss rod cover strip
- •Making the peghead
- •Gluing on the peghead veneer
- •Sawing out the peghead shape
- •Fitting a peghead inlay
- •Making the fingerboard
- •Marking the fret positions
- •Making the fret slots
- •Gluing on the fingerboard
- •Routing the neck shape
- •Drilling the tuner holes
- •Shaping a Fender-style peghead
- •Fitting fingerboard dots
- •Fitting side dot markers
- •Radiusing the fingerboard
- •Installing the frets
- •Bending fretwire
- •Fretting
- •Shaping the neck
- •Fitting the neck
- •Routing the neck pocket
- •Mounting an angled-back neck
- •Bolting on the neck
- •Positioning the bridge
- •Fitting a tremolo
- •Making the body cavities
- •Routing the pickup cavities
- •Routing the control cavity
- •Assembling the guitar
- •Mounting the hardware
- •Wiring the electronics
- •Shielding the electronics
- •Preparing for finishing
- •Repairing dents
- •Finish-sanding
- •Staining
- •Filling the grain
- •Finishing
- •Applying oil
- •Applying wax
- •Shellac
- •Synthetic finishing materials
- •Coloring clear finishes
- •Using a brush
- •Varnish
- •Wiped-on varnish
- •My favorate finishing choice
- •Spray finishing
- •Using spray cans
- •Using a spray gun
- •Sanding the finish
- •Several weeks later
- •Polishing the finish
- •Fret dressing
- •Stringing the guitar
- •Tuning
- •Adjusting the neck relief
- •Setting the string height at the nut
- •Setting the action
- •Adjusting the pickup height
- •Setting the intonation
- •Your self-made guitar
- •Straight-through neck
- •Making a neck-through headless bass
- •A VISIT TO ...
- •Steve Jarman guitars
- •Sadowsky guitars
- •PRS guitars
- •Literature
- •Suppliers
- •Suppliers mentioned in the book
- •Additional instruction materials
- •Acknowledgements
Scale length
Standard scale lengths
Electric guitars
24.75“ (628.65mm) ... Gibson 25.00“ (635.00mm) ... PRS 25.50“ (647.70mm) ... Fender
Electric bass
34.0“ (863.60mm) … Long scale 32.5“ (825.50mm) … Medium scale 30.0“ (762.00mm) … Short scale
Designing the Guitar
Designing a well-proportioned guitar is not easy, but I would none the less encourage you to try to design your own model and not just copy an already-existing design. Of course you can always take already-existing models as a guideline (others do so as well!), but you should always try to remain individual. If you are interested in original designs, you may find two books mentioned on page 75 useful. Some guitarmakers' suppliers offer blueprints of certain guitar models.
My personal favorite as far as shape is concerned is the Fender Telecaster. Especially the shape of its peghead is, in my opinion, an ingenious choice, and it is therefore not without reason that it is registered as a trademark, as are other shapes of other models, too. This is also why other companies had to develop slightly differing shapes to avoid having to pay licence fees for selling their guitars. Not always do these designs, however, match or get near the beauty of the original; in fact, some guitars look rather inelegant and ugly, which just goes to show that designing a guitar does require a good sense of proportions.
Scale length
The choice of the scale length is a fundamental step in the designing process and as such has repercussions for the final sound of the guitar. The scale length is the distance between the two points on which a string rests, i.e. the front edge of the nut and its saddle on the bridge. This length determines the total length of the guitar: a guitar can never be shorter than its scale length. A headless guitar may be the answer if you are looking to build a very compact model. These guitars have the tuners fitted on the body so that no peghead is needed. As a result, the total length of a headless guitar is only marginally greater than its scale length.
Scale lengths are normally given in inches and not in metric units. The original Stratocaster, for instance, has a scale length of 25.5 inches. Although the differences between the standard scale lengths used by different manufacturers are not very big - 3/4" between Fender and Gibson, for instance - these do none the less result in differences in sound and playability of the guitar.
In theory you can, of course, choose any scale length you like. But if you intend to use finished standard parts such as readymade pickguards, bridges or pickups, you will have to stick to the dimensions of the “original” more or less closely.
After you have decided on the scale length you can start calculating the distances between the frets. If you choose one of the standard scale lengths, you can find the distances in the table on the facing page; otherwise you will have to work them out
yourself with a calculator or a computer. The standard tuning for guitars today is the tempered tuning, where each octave is split up into twelve mathematically perfectly equal intervals. This is a compromise solution, and people with sensitive ears will be able to hear the friction between different intervals. If you wanted a guitar to produce pure intervals in all keys, you would need twelve individual, removable fingerboards - one for each key.
A shorter scale length ...
.. means that the distances between the frets are shorter, and therefore fingering chords is easier for players with small hands or short fingers. On bass guitars this difference can be particularly noticeable. Unfortunately, a long scale length emphasizes especially the lower-pitched tones of a bass; therefore a long scale length should be preferred.
... gives a somewhat more brilliant, trebly sound.
... means reduced string tension.
... means a shorter neck sticking out from the body and, as a result, slightly less strain on the neck.
... results in the strings vibrating less. The sound produced by the guitar is therefore lower in volume, and the strings can be placed relatively low above the fingerboard (i.e. the action can be set lower).
A longer scale length ...
... means slightly longer distances between the frets, which favors players with longer fingers.
... makes the overall sound somewhat bassier. The longer the scale length of a bass is, the bassier it will sound.There are even basses with scale lengths of 36" (915mm), which were built to get more “power”, but because these can create neck stability problems, their necks have been made thicker than normal. When it comes to long scale lengths, however, the traditional double bass is still in a league of its own: 1200mm (47,24") is its impressive scale length, and its extremely strong neck does not stick out of the body too far. Additionally, the double bass has a high bridge that helps to transform a lot of the string pull into pressure exerted on the top of the guitar.
... means a longer neck sticking out from the body and more strain on the neck.
... increases string pull.
... makes the instrument louder as the strings can vibrate more; the action can therefore not be set as low as on a guitar with a shorter scale length.
NOVAX fingerboard
The NOVAX fanned-fret, or multiple scale, system is one way of reconciling the advantages of a short and a long scale length.This system, which was patented by the American Ralph Novak, has concurring frets, and the nut and the bridge are not parallel to each other. Thus a guitar could, for instance, have a bass-side scale length of 25.5" and a treble-side scale length of 24.5". On a bass guitar this will result in both basses and trebles being emphasized. A five-string bass could have the following scale lengths:
B: 37" E: 36.25", A: 35.5", D: 34.75", G: 34".
Baritone guitar
This special type of guitar is tuned lower than normal. It consists of a standard-sized body with a longer neck and, consequently, an increased scale length. A typical scale length of baritone guitars would be 27.67" (702.82mm).
When a standard scale-length guitar is tuned lower than normal, the strings become slack and lifeless, which seriously affects the tone of the guitar. The longer scale length of a baritone guitar avoids this drawback. The instrument can effectively be tuned to a low B without sacrificing tone.
Baritone guitars require special (longer) strings.
|
A |
B |
C |
D |
E |
F |
|
G |
H |
I |
1 |
|
|
Fret distances for some standard scale lengths in inches |
|
|
|
||||
2 |
|
|
|
|
|
|
|
|
|
|
3 |
Scale length: |
24.75 |
25 |
25.5 |
27.67 |
30 |
|
32.5 |
34 |
inches |
4 |
|
|
|
|
|
|
|
|
|
|
5 |
Fret |
|
Distances from front edge of nut or zero fret in inches: |
|
|
|
||||
6 |
0 |
0 |
0 |
0 |
0 |
0 |
|
0 |
0 |
|
7 |
1 |
1.389 |
1.403 |
1.431 |
1.553 |
1.684 |
|
1.824 |
1.908 |
|
8 |
2 |
2.700 |
2.728 |
2.782 |
3.019 |
3.273 |
|
3.546 |
3.709 |
|
9 |
3 |
3.938 |
3.978 |
4.057 |
4.402 |
4.773 |
|
5.171 |
5.410 |
|
10 |
4 |
5.106 |
5.158 |
5.261 |
5.708 |
6.189 |
|
6.705 |
7.014 |
|
11 |
5 |
6.208 |
6.271 |
6.397 |
6.941 |
7.525 |
|
8.153 |
8.529 |
|
12 |
6 |
7.249 |
7.322 |
7.469 |
8.104 |
8.787 |
|
9.519 |
9.958 |
|
13 |
7 |
8.231 |
8.315 |
8.481 |
9.203 |
9.977 |
|
10.809 |
11.308 |
|
14 |
8 |
9.159 |
9.251 |
9.436 |
10.239 |
11.101 |
|
12.026 |
12.581 |
|
15 |
9 |
10.034 |
10.135 |
10.338 |
11.217 |
12.162 |
|
13.175 |
13.784 |
|
16 |
10 |
10.860 |
10.969 |
11.189 |
12.141 |
13.163 |
|
14.260 |
14.918 |
|
17 |
11 |
11.639 |
11.757 |
11.992 |
13.012 |
14.108 |
|
15.284 |
15.989 |
|
18 |
12 |
12.375 |
12.500 |
12.750 |
13.835 |
15.000 |
|
16.250 |
17.000 |
|
19 |
13 |
13.070 |
13.202 |
13.466 |
14.612 |
15.842 |
|
17.162 |
17.954 |
|
20 |
14 |
13.725 |
13.864 |
14.141 |
15.345 |
16.637 |
|
18.023 |
18.855 |
|
21 |
15 |
14.344 |
14.489 |
14.779 |
16.036 |
17.387 |
|
18.836 |
19.705 |
|
22 |
16 |
14.928 |
15.079 |
15.380 |
16.689 |
18.095 |
|
19.602 |
20.507 |
|
23 |
17 |
15.479 |
15.636 |
15.948 |
17.306 |
18.763 |
|
20.326 |
21.265 |
|
24 |
18 |
16.000 |
16.161 |
16.484 |
17.887 |
19.393 |
|
21.010 |
21.979 |
|
25 |
19 |
16.491 |
16.657 |
16.990 |
18.436 |
19.989 |
|
21.655 |
22.654 |
|
26 |
20 |
16.954 |
17.126 |
17.468 |
18.955 |
20.551 |
|
22.263 |
23.291 |
|
27 |
21 |
17.392 |
17.568 |
17.919 |
19.444 |
21.081 |
|
22.838 |
23.892 |
|
28 |
22 |
17.805 |
17.985 |
18.344 |
19.905 |
21.582 |
|
23.380 |
24.459 |
|
29 |
23 |
18.195 |
18.378 |
18.746 |
20.341 |
22.054 |
|
23.892 |
24.995 |
|
30 |
24 |
18.563 |
18.750 |
19.125 |
20.753 |
22.500 |
|
24.375 |
25.500 |
|
31 |
25 |
18.910 |
19.101 |
19.483 |
21.141 |
22.921 |
|
24.831 |
25.977 |
|
|
A |
B |
C |
D |
E |
F |
|
G |
H |
I |
1 |
|
|
Fret distances for some standard scale lengths |
|
|
|
||||
2 |
|
|
|
|
|
|
|
|
|
|
3 |
Scale length: |
628.65 |
635.00 |
647.70 |
702.82 |
762.00 |
|
825.50 |
863.60 |
mm |
4 |
|
24.75 |
25.00 |
25.50 |
27.67 |
30.00 |
|
32.50 |
34.00 |
inches |
5 |
|
|
|
|
|
|
|
|
|
|
6 |
Fret |
|
Distances from front edge of nut or zero fret in millimeters: |
|
|
|||||
7 |
0 |
0.00 |
0.00 |
0.00 |
0.00 |
0.00 |
|
0.00 |
0.00 |
|
8 |
1 |
35.28 |
35.64 |
36.35 |
39.45 |
42.77 |
|
46.33 |
48.47 |
|
9 |
2 |
68.59 |
69.28 |
70.67 |
76.68 |
83.14 |
|
90.06 |
94.22 |
|
10 |
3 |
100.02 |
101.03 |
103.05 |
111.82 |
121.24 |
|
131.34 |
137.40 |
|
11 |
4 |
129.69 |
131.00 |
133.62 |
144.99 |
157.20 |
|
170.30 |
178.16 |
|
12 |
5 |
157.70 |
159.29 |
162.47 |
176.30 |
191.15 |
|
207.08 |
216.63 |
|
13 |
6 |
184.13 |
185.99 |
189.71 |
205.85 |
223.19 |
|
241.79 |
252.94 |
|
14 |
7 |
209.08 |
211.19 |
215.41 |
233.75 |
253.43 |
|
274.55 |
287.22 |
|
15 |
8 |
232.63 |
234.98 |
239.68 |
260.07 |
281.97 |
|
305.47 |
319.57 |
|
16 |
9 |
254.85 |
257.43 |
262.58 |
284.92 |
308.91 |
|
334.66 |
350.10 |
|
17 |
10 |
275.83 |
278.62 |
284.19 |
308.38 |
334.34 |
|
362.21 |
378.92 |
|
18 |
11 |
295.64 |
298.62 |
304.59 |
330.52 |
358.35 |
|
388.21 |
406.13 |
|
19 |
12 |
314.33 |
317.50 |
323.85 |
351.41 |
381.00 |
|
412.75 |
431.80 |
|
20 |
13 |
331.97 |
335.32 |
342.03 |
371.14 |
402.39 |
|
435.92 |
456.04 |
|
21 |
14 |
348.62 |
352.14 |
359.18 |
389.75 |
422.57 |
|
457.78 |
478.91 |
|
22 |
15 |
364.34 |
368.02 |
375.38 |
407.32 |
441.62 |
|
478.42 |
500.50 |
|
23 |
16 |
379.17 |
383.00 |
390.66 |
423.91 |
459.60 |
|
497.90 |
520.88 |
|
24 |
17 |
393.17 |
397.15 |
405.09 |
439.56 |
476.57 |
|
516.29 |
540.12 |
|
25 |
18 |
406.39 |
410.50 |
418.71 |
454.34 |
492.59 |
|
533.64 |
558.27 |
|
26 |
19 |
418.87 |
423.10 |
431.56 |
468.28 |
507.72 |
|
550.03 |
575.41 |
|
27 |
20 |
430.64 |
434.99 |
443.69 |
481.45 |
521.99 |
|
565.49 |
591.59 |
|
28 |
21 |
441.75 |
446.22 |
455.14 |
493.87 |
535.46 |
|
580.08 |
606.85 |
|
29 |
22 |
452.24 |
456.81 |
465.95 |
505.60 |
548.17 |
|
593.85 |
621.26 |
|
30 |
23 |
462.14 |
466.81 |
476.15 |
516.67 |
560.17 |
|
606.86 |
634.86 |
|
31 |
24 |
471.49 |
476.25 |
485.78 |
527.12 |
571.50 |
|
619.13 |
647.70 |
|
32 |
25 |
480.31 |
485.16 |
494.87 |
536.98 |
582.19 |
|
630.71 |
659.82 |
|
