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CHAPTER 38/DYNAMIC STABILIZATION / 383
21. Panjabi MM. Clinical spinal instability and low back pain. J Elec­tromyogr Kinesiol 2003;13(4):371–379.
22. Frymoyer JW, Krag MH. Spinal stability and instability: def initions, classification, and general principles of management. In: Kahn A, ed. The unstable spine. New York: Grune & Stratton; 1986.
23. Okawa A, Shinomiya K, Komori H, et al. Dynamic motion study of the whole lumbar spine by videofluoroscopy. Spine 1998;23(16): 1743–1749.
24. Murata M, Morio Y, Kuranobu K. Lumbar disc degeneration and seg­mental instability: a comparison of magnetic resonance images and plain radiographs of patients with low back pain. Arch Orthop Trauma Surg 1994;113(6):297–301.
25. Paajanen H, Tertti M. Association of incipient disc degeneration and instability in spondylolisthesis. A magnetic resonance and flexion­extension radiographic study of 20-year-old low back pain patients. Arch Orthop Trauma Surg 1991;111(1):16–19.
26. Fujiwara A, Tamai K, An HS, et al. The relationship between disc degeneration, facet joint osteoarthritis, and stability of the degenerative lumbar spine. J Spinal Disord 2000;13(5):444–450.
27. Mulholland RC, Sengupta DK. Rationale, principles and experimental evaluation of the concept of soft stabilization. Eur Spine J 2002;11 [Suppl 2]:S198–S205.
28. Moore RJ, Vernon-Roberts B, Fraser RD, et al. The origin and fate of herniated lumbar intervertebral disc tissue. Spine 1996;21(18): 2149–2155.
29. McNally DS. The objectives for the mechanical evaluation of spinal instrumentation have changed. Eur Spine J 2002;11[Suppl 2]:S179–S185.
30. Keller TS, Hansson TH, Abram AC, et al. Regional variations in the compressive properties of lumbar vertebral trabeculae. Effects of disc degeneration. Spine 1989;14(9):1012–1019.
31. Simpson EK, Parkinson IH, Manthey B, et al. Intervertebral disc dis­organization is related to trabecular bone architecture in the lumbar spine. J Bone Miner Res 2001;16(4):681–687.
32. McNally DS, Adams MA. Internal intervertebral disc mechanics as revealed by stress profilometry. Spine 1992;17(1):66–73.
33. McNally DS, Shackleford IM, Goodship AE, et al. In vivo stress measurement can predict pain on discography. Spine 1996;21(22): 2580–2587.
34. Katz MM, Hargens AR, Garf in SR. Intervertebral disc nutrition. Dif­fusion versus convection. Clin Orthop 1986(210):243–245.
35. Minns RJ, Walsh WK. Preliminary design and experimental studies of a novel soft implant for correcting sagittal plane instability in the lum­bar spine. Spine 1997;22(16):1819–1825; discussion 26–27.
36. Senegas J. Mechanical supplementation by non-rigid fixation in degen­erative intervertebral lumbar segments: the Wallis system. Eur Spine J 2002;11[Suppl 2]:S164–S169.
37. Lindsey DP, Swanson KE, Fuchs P, et al. The effects of an interspinous implant on the kinematics of the instrumented and adjacent levels in the lumbar spine. Spine 2003;28(19)2192–2197.
38. Caserta S, La Maida GA, Misaggi B, et al. Elastic stabilization alone or combined with rigid fusion in spinal surgery: a biomechanical study
and clinical experience based on 82 cases. Eur Spine J 2002;11[Suppl 2]:S192–S197.
39. Garner MD, Wolfe SJ, Kuslich SD. Development and preclinical test­ing of a new tension-band device for the spine: the Loop system. Eur Spine J 2002;11[Suppl 2]:S186–S191.
40. Graf H. Lumbar instability. Surgical treatment without Fusion. Rachis 1992;412:123–37.
41. Stoll TM, Dubois G, Schwarzenbach O. The dynamic neutralization system for the spine: a multi-center study of a novel non-fusion system. Eur Spine J 2002;11[Suppl 2]:S170–S178.
42. Sengupta DK, Ohnmeiss D, Guyer RD, et al. Fulcrum assisted soft sta­bilisation in the treatment of low back pain—a new concept. P aper pre­sented at: ISSLS Annual Meeting; 1999 June; Kona, Hawaii.
43. Sengupta DK, Demetropoulos CK, Herko witz HN, et al. Loads sharing characteristics of two novel soft stabilization devices in the lumbar motion segments—a biomechanical study in cadaver spine. Paper pre­sented at: Spine Arthroplasty Society Annual Conference, 2003; Scottsdale, AZ.
44. Sengupta DK, Mehdian S, Mulholland RC, et al. Biomechanical eval­uation of immediate stability with rectangular versus cylindrical inter­body cages in stabilization of the lumbar spine. BMC Musculoskelet Disord 2002;3(1):23.
45. Grevitt MP, Gardner AD, Spilsbury J, et al. The Graf stabilisation sys­tem: early results in 50 patients. Eur Spine J 1995;4(3):169–175.
46. Gardner A, Pande KC. Graf ligamentoplasty: a 7-year follow-up. Eur Spine J 2002;11[Suppl 2]:S157–S163.
47. Kanayama M, Hashimoto T, Shigenobu K, et al. Adjacent-segment morbidity after Graf ligamentoplasty compared with posterolateral lumbar fusion. J Neurosurg 2001;95[1 Suppl]:5–10.
48. Brechbuhler D, Markwalder TM, Braun M. Surgical results after soft system stabilization of the lumbar spine in degenerative disc disease— long-term results. Acta Neurochir (Wien) 1998;140(6):521–525.
49. Hadlow SV, Fagan AB, Hillier TM, et al. The Graf ligamentoplasty pro­cedure. Comparison with posterolateral fusion in the management of low back pain. Spine 1998;23(10):1172–1179.
50. Legaye J, De Cloedt P, Emery R. [Supple inter vertebral stabilization according to Graf. Evaluation of its use and technical approach]. Acta Orthop Belg 1994;60(4):393–401.
51. Guigui P, Chopin D. [Assessment of the use of the Graf ligamento­plasty in the surgical treatment of lumbar spinal stenosis. Apropos of a series of 26 patients]. Rev Chir Orthop Reparatrice Appar Mot 1994; 80(8):681–688.
52. Rigby MC, Selmon GP, Foy MA, et al. Graf ligament stabilisation: mid- to long-term follow-up. Eur Spine J 2001;10(3):234–236.
53. Schmoelz W, Huber JF, Nydegger T, et al. Dynamic stabilization of the lumbar spine and its effects on adjacent segments: an in vitro experi­ment. Spine 2003;28[Suppl]:418–423.
54. Sengupta DK, Ohnmeiss D , Webb JK, et al. Can soft stabilization in the lumbar spine unload the disc and retain mobility?—a biomechanical study with fulcrum assisted soft stabilization on cadaver spine. Paper presented at: ISSLS Annual Meeting; June 2001; Edinburgh, UK.
CHAPTER 39

Lumbar Artificial Disc Replacement: Rationale and Biomechanics

Geoffrey M. McCullen and Hansen A. Yuan
Stability of the vertebral motion segment is dependent upon the structural integrity of the disc, facet joints, and the musculoligamentous complex. Intervertebral discs transmit 85% of the axial load and provide rota­tional/translational support and shock absorption (1,2). In a standing position, the intradiscal pressure at L3-4 is 1,000 N, increasing to 3,000 N when sitting, leaning for­ward, or carr ying 20 kg (3,4). The estimated number of walking cycles a person performs is approximatel y 2 mil­lion per year (5). Each walking cycle loads the disc 150 to 1,250 N in compression and 40 N to +450 N in shear (5). The estimated number of lifting c ycles is 125,000 per year, each producing an estimated compressive load between 200 and 2,250 N (5).
The magnitude and frequency of such imposed loads on the spinal motion segment will inevitably lead to wear and degenerative changes over time. Three sequential clinical and biomechanical stages of spinal degeneration have been proposed: dysfunction, instability, and stabi­lization (6,7). Segmental motion increases with the sever­ity of disc degeneration (8) and facet degeneration most typically follows (9,10). Segmental axial rotation motion increases with the degree of cartilage degeneration within the facet joints (8). Stabilization occurs with advanced disc collapse associated with marked end-plate sclerosis and osteophytosis.
RATIONALE FOR THE ARTIFICIAL DISC
Spinal arthrodesis signif icantly alters the biomechan­ics of the spine and results in an increased compensatory motion and mechanical loading in the adjacent free segments, particularly within the facet joints (11–15). Changes in the adjacent segments become more pro­nounced as the fixation range extends and as the rigidity of the construct increases (13,16,17). A 45% increase in intradiscal pressure occurs adjacent to a fusion (17,18).
Elevated intradiscal pressure acts to alter the diffusion characteristics of nutrients into the disc (19,20) and leads to biochemical changes including an elevation of type 1 collagen and a decrease in proteoglycan chondroitin sul­fate, type 2 collagen content, and water content (2,21). Single photon emission computed tomography imaging 4 years after lumbar fusion demonstrates 62% with increased uptake within the vertebral bodies and facet joints in the free motion segment adjacent to the fused segment (22). Symptomatic juxtafusion degeneration is estimated to occur in 35% of postfusion patients (23).
Discectomy adversely affects the mechanical proper­ties of the segment and alters coupled motions within adjacent segments (24,25). The level above a discectomy experiences an increased anterior-posterior translation in flexion and increased lateral translation with lateral bend­ing irrespective of the amount of disc removed (24). Removal of the nucleus from the disc causes the inner margins of the annulus to bulge inward rather than out­ward during loading causing delamination of the fibers and further degeneration (26–28). Subtotal discectomy induces significantly less abnormal motion than total dis­cectomy in all loading modes (24,25).
The aim of an artif icial disc is to decrease pain, pro­vide stability while maintaining near-ph ysiologic motion, and diminish the likelihood of adjacent-level degen­erative cascade. Two artificial disc interventions have evolved: (a) a total disc replacement (nucleus and annu­lus) and (b) a nucleus substitute. Many designs hav e been suggested. Few devices have been analyzed in biome­chanical or clinical studies.
TOTAL DISC REPLACEMENTS
Total disc replacements are used to treat degenerative disc disease when removal of all possible sources of discogenic pain, including the annulus, is desired. The
384
CHAPTER 39/LUMBAR ARTIFICIAL DISC REPLACEMENT / 385
elective indications for a total disc replacement are sin­gle- or double-level degenerative disc disease, juxtafu­sion degeneration, and postdiscectomy axial pain that have failed a significant trial of nonoperative care. Absolute contraindications include: local or systemic presence of tumor or infection; osteoporosis (dual energy X-ray absorptiometry T-score less than 2.5); obesity (body mass index: weight (kg)/height (m) greater than
40); overlying thoracolumbar kyphosis; spondylolisthesis (greater than grade 1); disabled posterior elements unable to contribute in load-sharing with the prosthesis; and facet osteoarthritis and facet-mediated pain patterns (Table 39-1).
The natural spine triple joint complex provides six degrees of freedom: (a) compression, (b) distraction, (c) flexion, (d) extension, (e) lateral bending, and (f) rotation. For the total disc replacement, the degree of “constraint” refers to the relative range of motion of the prosthetic joint compared with the healthy intact joint within each of these degrees of freedom (5,29). An “unconstrained” device provides no mechanical restraint or limit. An “under-con­strained” device imposes limits to motion outside of the naturally occurring constraint of motion. With a “criti­cally” constrained implant, motion is allowed within the physiologic range but blocked beyond. The “over-con­strained” prosthesis prohibits natural motion by imposing limits within the normal range of motion.
Many current total disc devices are rotationally uncon­strained and require intact posterior elements (facets and musculoligamentous complex) for load sharing and bio­mechanical stability. Over time, such a device risks over­loading, injury and degeneration of the posterior ele­ments, particularly the facets. Alternatively, designs with rotational over-constraint would off-load the facets at the expense of increasing stress at the implant-host interface. In addition, the majority of current devices have high compressive stiffness (over-constraint in axial compres­sion) resulting in decreased shock-absorbing capacity and increased risk of vertebral body fracture with signif­icant loading.
All total disc replacements are implanted through ante­rior open approach (transperitoneal or retroperitoneal). During implantation, the anterior longitudinal ligament
TABLE 39-1. Biomechanical contraindications for the
artificial disc
Osteoporosis Obesity Significant deformity Spondylolisthesis (> grade 1) Disc height <5 mm Facet incompetence, facet mediated pain Posterior ligament compromise Additional contraindications for nucleus replacement:
Incompetent anulus End-plate sclerosis, Schmorl nodes
and the anterior annulus are excised. These two anterior ligamentous structures provide a balanced tensile resis­tance to rotation on the opposite side of the center of rota­tion from the facets (30). Methods of retaining or recon­structing the anterior longitudinal ligament may lead to restoration of normal load sharing and segmental stiff­ness (30). Ligament tensioning is the key to restoring segmental sagittal balance. Restoring the “normal” disc height can cause over-stretching of the spinal ligaments that would limit ultimate segmental motion. To avoid over-distraction, it is advisable not to increase the height of a degenerated disc by more than 3 mm (31).
The total disc implant requires support from the peripheral cortical shell of the vertebral body. The end­plate periphery is stronger while the center is weaker (32,33). The device end-plate “foot print” should cover the largest possible area of the vertebral end plate for optimal load distribution and to decrease the formation of heterotopic ossification occur ring at the end-plate mar­gins.
Improvements in material and design specifications are leading slowly toward the ideal artificial disc (Table 39-2). Material properties to be considered are cytotoxic­ity, fatigue strength, and the modulus of elasticity. The design must attempt to approximate the natural disc dynamics, plan for compatibility between materials, use safe insertion technique, and have a reliable fixation between host and implant.
Metal Devices
The primary advantage for using an all-metal total disc replacement is the optimal fatigue strength. Biocompati­bility has been shown in other orthopedic applications including joint arthroplasty. Designs include the springs with hinge and the ball-in-socket.
Kostuik has developed a device that uses two springs coiled between plates with a posterior hinge allowing flexion and extension (34) (Fig. 39-1).This device allows 15° to 20° of axial rotation in the sagittal plane, 3° of lat­eral bending, and less than 1° of axial rotation (5). The hinge pin has a decreasing diameter as the ends of the pin are approached. This feature, combined with elongated holes in which the pin rotates, is intended to allow a small amount or rolling lateral rotation (3° to 6°) (5). The springs sit in pockets that are designed to minimize off­axis loading and provide for a mechanical stop to prevent the springs from being loaded to the point that the coils touch (5). The springs are made of titanium alloy and are designed to provide adequate stif fness in both fle xion and extension with a combined resistive torque in sagittal plane rotations of 2.24 N per degree (5). The springs have been successfully tested to more than 100 million full deflection cycles without failure (5). Hot isostatically pressed cobalt chrome alloy, with high carbon content to improve wear characteristics, is employed in the remain-
386 /SECTION V/SPECIFIC CLINICAL ENTITIES
TABLE 39-2. Total disc device comparison
Kostuik Salib Lee nonmetal Mar nay metal, Buettner-Janz metal,
metal metal elastomer polyethylene polytheylene two
spring-hinge ball-socket composite cup-cap moving articulations
Shock absorption Yes No Yes No No Axial rotation Over constrained Unconstrained Critically Unconstrained Unconstrained
Translation Over constrained Over constrained Unknown Over constrained Critically constrained Flexion-extension Under constrained Under constrained Critically Critically Under constrained
Center of rotation Fixed Fixed Moves Fixed Moves, replicates
Potential Galvanic Metal-on-metal, Material Polyethylene, Polyethylene, wear
problems corrosion, wear delamination, wear
bulky, difficult, Device-host insertion fixation
constrained
constrained constrained
instantaneous axis of rotation
der of the device. Vertically projecting tabs are placed at the front and side of the plate members through which screws are placed for fixation. Using different metals, galvanic corrosion is a concern but minimal corrosive issues have been seen in short duration animal models (5). In a sheep model, with histologic analysis at 6 months, fibrous tissue does not g row between hinges or around coils (35). If such an in-growth were to occur, it would be expected to significantly interfere with the disc mechanics.
Reminiscent of hip arthroplasty, a prosthetic device shaped as a ball and socket has been proposed (36) (Fig. 39-2) and has subsequently been redesigned. The Maver­ick (Medronic, Sofamor Danek, Memphis, TN) is made entirely of cobalt chrome and is axially rigid. There is no inherent rotational stiffness (unconstrained). Finite ele­ment analysis (FEA) has predicted that surgical variables will modulate the loads transmitted through the posterior elements after implantation (30). When the Maverick is placed anteriorly, the FEA predicts that facet loads will increase 2.5 times. A Maverick implanted posteriorly within the intervertebral space will successfully unload the facets in axial compression.
Nonmetal Devices
Whereas the principal advantage of metals is fatigue strength, the primary benef it of using nonmetals such as rubber and the elastomers (silicone, polyurethane, poly­ethylene) is the biomechanical similarity to the natural disc (37). By using a material with a lower modulus of elasticity, it is easier to replicate disc dynamics, attenuate shocks, and distribute loads evenly across the end plates. Difficulties, however, arise when attempting to develop a long-lasting nonmetal component that has a stable host­device interface. In addition, a polymer disc prosthesis that has optimal rigidity in axial compression may pos­sess insufficient torsional rigidity. Alternatively, a poly­mer disc that is suitably rigid in torsion frequently becomes too rigid axially (38). P olymers do not allow the defining of a stable center of rotation for a disc implant. Lastly, delamination commonly occurs between polymer materials.
In 1975, Stubstab and Urbaniak introduced a total disc constructed entirely of synthetic nonmetal materials (39). Silicone or other elastomers such as polyurethane were formed into the general kidney shape with a fluid-f illed
FIG. 39-1. Kostuik’s all-metal device with two springs coiled between plates with a posterior hinge allowing flexion and extension (34).
FIG. 39-2. All-metal ball-and-socket design by Salib (36).
CHAPTER 39/LUMBAR ARTIFICIAL DISC REPLACEMENT / 387
core between flat superior and inferior elastomeric plates. Simulating the annulus, the device was covered by a weave of Dacron fibers creating pores for tissue ingrowth. This device has been implanted into eight chimpanzees followed for one year (40). Erosion and reactive end-plate bone formation have been attributed to an unstable host-implant interface.
Lee and Parsons (41,42) have designed what has been referred to as the “New Jersey disc” (Fig. 39-3). Two material designs have been described. In the first, a soft elastomer central core is surrounded by a fiber-reinforced polyurethane (12 layers of Dacron with alternating multi­directional pattern: 45, 0, 45). In the second, the core is surrounded by a nonf iber reinforced polymer, C-flex (polysiloxane-styrene-ethylene-styrene-butylene) (Con­cept Polymer Technologies, Clearwater, FL) (38,43). Two stiff end plates using elastomer or hydroxyapatite frame the disc. This disc has been studied both in vitro and in finite element models (43,44). Questions remaining for the New Jersey disc include: material biocompatibility, fatigue, and wear resistance; and the adequacy of short­and long-term implant f ixation.
The “3-DF” disc is a three-dimensional fabric wo­ven with an ultra–high-molecular-weight polyethylene (UHMWPE) fiber and a surface spray-coated with bioac­tive ceramics (45,46). Made of one material, the device avoids a composite interface. No changes in biomechan­ical parameters have occurred after 2 million loading cycles with compressive loading of 200 N (45). Creep­relaxation testing has demonstrated a viscoelastic strain­time curve almost identical to the normal intervertebral disc (45). The “3-DF” de vice has been studied using an in vivo sheep model (46). Highlighting the problems inher-
FIG. 39-3. The New Jersey disc designed by Lee et al (41). A soft, central elastomer core is surrounded by either a fiber­reinforced polyurethane or a nonfiber- reinforced polymer. Two stiff end plates using elastomer or hydroxyapatite frame the disc.
ent in animal models, complete removal of the end plates was required in order to fit the 10 mm artificial disc. This created a different implant-host interface than is clini­cally intended. The segmental biomechanics and inter­face histology were evaluated at 4 and 6 months. Implant displacement without complete dislodgement was noted. Those devices implanted with temporary internal fixation (Kanada one-rod Smooth Rod system) were firmly in place and demonstrated a successful bony bonding to the host. Work is now being directed toward the creation of a supplemental bioabsorbable spinal fixation device.
Combination Metal and Nonmetal Devices
To overcome the shortcomings found when using met­als or nonmetals alone, designs have combined the mate­rials. Most commonly, this has taken the form of a metal­polymer-metal sandwich disc. The metal tray is emplo y ed to improve fixation with spikes, tabs with screws, or porous coating for bony ingrowth. With the component thus stable and fixed, the central polymer provides the needed flexibility.
In 1991, Steffee developed the Acroflex disc (DePuy, Acromed Corporation, Cleveland, OH) (47). This disc replacement consists of a hexane-based, carbon black– filled, polyolefin rubber core vulcanized to the two tita­nium plates. Fixation is accomplished with a porous coat­ing promoting ingrowth and four 7-mm cone-shaped posts that extend into the vertebral body. A significant subsurface shear is experienced at the rubber-metal junc­tion producing failures with fracture of the rubber core (48).
The ProDisc (Spine Solutions, Inc., New York, NY) is a cap-cup matching articulation designed by Marnay (49) (Fig. 39-4). The end plates are made of a cobalt chrome molybdenum alloy with a central fixation keel projecting through the vertebral end plates. The convex bearing sur­face is made of UHMWPE that snaps into the inferior end plate. The de vice has a fixed center of rotation and is crit­ically constrained in flexion-extension, unconstrained in rotation, and over-constrained in translation.
Buettner-Janz and Schellnack developed the Link SB Charité disc (Waldemar LINK GmbH and Co., Hamburg, Germany) (Fig. 39-5) (50). Since the first design in 1984, three revisions have been made. The current device (Link SB Charité III) includes two symmetric end plates made of cobalt chromium alloy. Immediate fixation is by anchoring teeth projecting from the outer end plate. For bony ingrowth, the end plates are porous coated with two layers of thin sintered titanium beads (pore size ranging from 75 to 300 microns) covered by electrochemically bonded hydroxyapatite. A primate model has demon­strated ingrowth over 48% of the end-plate surface (51).
The inner end-plate surface contour is an oval-shaped concave surface that articulates with a central high-den­sity polyeth ylene core [modulus of elasticity 420 to 1,200
388 /SECTION V/SPECIFIC CLINICAL ENTITIES
A
A
B
C
FIG. 39-4. The Marnay device (49). A: The polyethylene cups snaps into the inferior end plate. The device is uncon­strained in axial rotation. B, C: The device in flexion and extension with movement occurring around a fixed center of rotation.
mega Pascals (MPa)] (52). The device allows 20° of motion in flexion-extension and lateral bending (under­constrained). There is no limit to motion in axial rotation (unconstrained) (53). Hysteresis (the conversion of strain energy into heat formation during cyclic loading) of the polyethylene occurs at loads less than 4.2 kN with incip­ient irreversible polyethylene deformation occurring with loads between 6 and 8 kN (53).
With movement in flexion and extension, the polyeth­ylene core moves: in flexion the polyethylene moves pos­teriorly and in extension it moves anteriorly. This chang­ing of the instant axis of rotation (IAR) is meant to replicate the natural disc (52). Because of the changing IAR, the Link SB Charité disc needs to be placed poste-
B
C
FIG. 39-5. The SB Charité disc (50). A: Both top and bottom inner end-plate surfaces articulate with the central polyethyl­ene. With flexion, the polyethylene moves posteriorly. B: In extension, the polyethylene moves anteriorly, changing the instantaneous axis of rotation. C: The device allows 20° of motion in flexion-extension and lateral rotation and is uncon­strained in axial rotation.
riorly within the intervertebral disc space. Anterior posi­tioning of the device will significantly decrease the avail­able motion (52,54).
In a human cadaveric biomechanical study, the Link SB Charité prosthesis showed an average percentage increase in segmental axial rotational range of motion of 44% when compared to the intact control (55). The increase in axial rotation reflects the excision of the ante­rior longitudinal ligament required during insertion and the unconstrained nature of the disc in axial rotation. Flexion and extension range-of-motion between the in-
CHAPTER 39/LUMBAR ARTIFICIAL DISC REPLACEMENT / 389
TABLE 39-3. Factors affecting in situ total disc device
motion
Preoperative segmental stiffness
Facet and ligament degeneration, end-plate osteophytes
Device positioning
Anterior positioning decreases motion
Device sizing
Over-stretching ligaments decreases motion Under-sized “foot print”
Device subsidence Heterotopic ossification formation
Bracing
Best to avoid
tact specimen and a segment implanted with the Link SB Charité disc were not significantly different. The disc preserved the normal mapping of segmental motion at the operative level and at the adjacent levels.
Clinically, postoperative segmental motion is equal to preoperative motion (54,56). The motion permitted by the implanted prosthesis appears to be determined by the extent of the degenerative changes in the adjacent struc­tures such as the facet joints and neighboring spinal liga­ments. The a v erage postoperati v e range-of-motion for the SB Charité III is 9° of flexion and extension (52,54,56). At the L4-5 level 9.6° flexion, 3.4° extension, and 4° lat­eral bending motion has been reported (52). At L5-S1 these values are decreased with 6° flexion, 3.5° exten­sion, and 3.2° of lateral bending (52). Clinical studies confir m that anterior device positioning decreases post­operative motion (54). Over-distraction causes excessive tightening of the posterior ligaments and decreases seg­mental motion. To obtain and maintain available motion, early postoperative motion is encouraged (54) (Table 39-
3).
In published series, further surgery has been required in up to 24%, the majority for “pain control” as a result of ongoing or developing facet-mediated pain (56). Device dislocation/migration occurs in 2% to 6.5%, usu­ally secondary to poor size selection (54,57). Eight per­cent of the devices have subsided most commonly because of an undersized device “footprint” (54).
NUCLEUS REPLACEMENTS
There are two potential indications for nucleus replace­ment: (a) as a adjunct to discectomy (open and percu­taneous nucleotomy), addressing the biomechanical al­terations of discectomy; and (b) to relieve back pain resulting from early stage degenerative disc disease that has failed to improve with nonoperative means.
Nucleus substitutes should be made of biocompatible materials; restore intervertebral height and tension the annulus with normal end-plate load distribution; recreate the intradiscal hydraulic pumping mechanism for pres­sure modulation and nutrient delivery to the remaining
nucleus and the inner annulus; and demonstrate safe, pos­sibly minimally invasive implantation with a revision strategy in cases of failure.
Nucleus replacement requires the satisfactory condi­tion of the annulus and the vertebral end plates. Suffi­cient annular containment is essential to stabilize the device in the disc space and to avoid excessive motion that could lead to migration and an elevated rate of wear on end-plate or implant surface. When end plates are weakened by osteoporosis or Schmorl nodes or chal­lenged by obesity (weight greater than 90 kg or body mass index greater than 30) subsidence of the implant into the vertebral body can occur.
Successful tensioning of the annulus will depend upon the implant modulus of elasticity and the implant/cavity conformity. The inward bulging of the annulus after nucleotomy is re v ersed by a nuclear implant with Young’s modulus of elasticity of 3 MPa (range 0.2 to 40 MPa) (27). Restoration of intervertebral disc height with a nucleus replacement can best be accomplished if the starting disc height is greater than or equal to 5 mm. In late stage disc disruption, with failure of the annulus, end plate and facets, a nucleus replacement would certainly be ineffective. Annulus repair and methods to achieve annulotomy healing remain elusive.
Fernstrom developed the first nucleus replacement in 1966 (58). These devices were spheric, solid, stainless steel balls, up to 16 mm in diameter that were meant to serve as intervertebral spacers while allowing movement. Contact area with the vertebral bodies was small. No pressure modulation was possible with position change. The device did not restore the normal load distribution across the end plate and was ultimately abandoned because of implant migration or subsidence.
In the 1960s, work began with the injection of self-cur­ing silicone and polyurethane into the disc space (3). The potential advantages of this technique were the minimall y invasive, percutaneous route of insertion resulting in reduced annular injury and the in situ polymer curing that offered the possibility of obtaining good end plate–implant conformity. The problems encountered included: long polymerization reaction times; incomplete polymerization; exothermic reaction temperatures; high injection pressures; polymer containment; and the pro­duction of particulate wear debris (59). Subsequent efforts in nucleus replacement have been directed toward developing contained systems that allow a more repro­ducible fabrication and accurate prosthetic placement.
In 1988, Ray introduced the Prosthetic Disc Nucleus, or “PDN”, (Raymedica, Minneapolis, MN) with dual disc cylinders resting side-by-side (60). In the original proce­dure, a trephine was used, from the posterior approach, to bore a passage into the center of the disc. After nucleotomy, the cylinders were slid into position and filled with a water-absorbing gel held within a semiper­meable membrane. Prefilled devices have subsequently
390 /SECTION V/SPECIFIC CLINICAL ENTITIES
replaced in situ fill of the cylinders. The outer device layer of the PDN is constructed with a flexib le but inelas­tic polyethylene f iber jacket that constrains the ultimate swelling of the hydrogel.
The PDN implants have passed U.S. Food and Drug Administration guidelines for biologic safety, cytotoxic­ity, carcinogenicity and long-term animal implantation. Fatigue studies to greater than 50 million cycles under simulated physiologic loads (200 to 800 N) have been successful (61). After nucleotomy in vitro insertion of the PDN has restored the segmental mobility in all move­ment/directions (62).
The first PDN clinical trials began in 1996. Initially, the PDN used a hydrogel polymer, HYPAN 68 (poly­acrylonitrile-polyacrylamide), which absorbs 68% of its weight in water. Early analysis indicated that this device was too rigid, promoting pressure concentrations on the cartilaginous end plate (61). In 1998, a change was made to HYPAN 80, which absorbs more water and thus is softer. A higher rate of implant migration with a 38% revision rate was recognized (61). Further changes in design and surgical protocol followed. PDN devices are now two differently shaped units: a tapered anterior unit and a rectangular posterior unit placed transversely and connected by tethering sutures (Fig. 39-6). To accommo­date the two units the end-plate anteroposterior diameter must be 37 mm or greater (61).
For device containment, the annulotomy must be kept as small as possible with a sequential annular dilating technique rather than a cut entry. Using lateral decubitus positioning and a lateral retroperitoneal exposure,
A
Bertagnoli has developed the anterolateral transpsoas approach (ALPA). The annulus is cut to create a hinged flap. The overlying psoas muscle covers the lateral annu­lotomy site, diminishing the risk of implant extrusion (63). A restricted postoperative protocol with the use of a brace for 6 weeks is recommended (63).
Moderate to severe end-plate remodeling, likely due to changes in load distribution, has been noted in some patients implanted with the PDN (63). Sixty patients with PDN have been followed with postoperative MRI (64). Six weeks postoperatively there is an increase in degen­erative end-plate changes in 27% of the implanted levels (64,65). At one year, the incidence of such changes increases further to 70%. Advanced de generati ve changes within the end plate at 1 year are seen in 7%. The clinical implications of these radiographic changes have yet to be determined.
Other nucleus replacements are emerging in various stages of early development. Bao has designed a poly­vinyl alcohol (PVA) hydrogel nucleus replacement in the form of beads held within a retaining membrane (66) (Aquarelle Hydrogel Nucleus, Stryker/Howmedica, Mah­wah, NJ). It is inserted in the dehydrated form, through a 5 mm cannula. Water, drawn from the surrounding tis­sues, fills the membrane to a 70% water content and the prosthesis nearly doubles in size. This in situ expansion creates an interference fit. Like the natural nucleus, the hydrogel replacement is able to absorb and relinquish water with changes in applied load. Biomechanical stud­ies have confirmed restoration of disc function after hydrogel implantation (67,68). Pre v enting implant migra­tion and extrusion remains a problem. The Newcleus (Sulzer SpineTech, Edina, MN) is an elongated, elastic memory-coiling, spiral-shaped polycarbonate urethane (69,70). It is inserted into the disc through a cannula device to create a spiral coil of the material. The Pros­thetic Intervertebral Nucleus, or “PIN” (Disc Dynamics, Minnetonka, MN) is a polyurethane balloon inserted in deflated form into the disc and then inflated with an incompressible liquid (71). The size and shape of the nucleus prosthesis can be significantly altered during implantation and regained or restored after implantation.
B
FIG. 39-6. The PDN devices (62). A: Sagittal view. B: Axial view demonstrating a tapered anterior unit and a rectangular posterior unit placed transversely and connected by tether­ing sutures.The annulus and end plates must be in satisfac­tory condition.
DEVICE LONGEVITY
The generation of particulate debris can occur as a result of wear and corrosion and should be expected any time an artif icial disc implant is used. The accumulated magnitude of the debris over time and the resultant clini­cal sequelae after disc replacement has yet to be deter­mined. In long-term patient outcomes for total knee and hip replacements, microscopic wear fragments have dis­seminated to the liver, spleen, and paraaortic lymph nodes (72). Local wear debris can incite a local cytokine­mediated [tumor necrosis factor-α, prostaglandin-E2, interleukin (IL)-1, IL-2 or IL-6] immunologic reaction
CHAPTER 39/LUMBAR ARTIFICIAL DISC REPLACEMENT / 391
that causes destruction of bone at the prosthetic-bone interface (73). The optimal particle size to disseminate and to incite macrophages to release cytokines is 1 to 5 microns (72,73).
Among the metals implanted in the spine, titanium debris fragments appear to be the most reactive in elicit­ing a cytokine-mediated response (73,74). Polyolefin rubber compound particles have been generated in vitro and placed in subcutaneous pouches in rats and adjacent to the lumbosacral dura in sheep (75). A local foreign body reaction was created but no particle migration from the site of implantation was identified and no apparent local or systemic toxic effects resulted.
In a nonhuman primate study with the Link SB Char­ité III, histochemical assays showed no accumulation of particulate debris (no titanium, UHMWPE, or cobalt chrome) and no cytokines 6 months after implantation (51). The lack of long-term evaluation or anatomic dif­ferences including the absence of synovial fluid in the disc may be the reason why particulates have not been generated.
The SB Charité disc has more than 10 years of clinical use but no long-term clinical outcome studies. Neither osteolysis nor late loosening has been reported in clinical studies. It is a possibility that some cases will be identi­fied with longer duration follow-up. Repeat anterior retroperitoneal approaches are fraught with potential haz­ard because of the development of a thick scar envelop­ing the spine and vascular structures. Therefore, when total disc devices fail, the safest revision strategy is a pos­terior spinal instrumented fusion.
CONCLUSIONS
With innovations in materials and design, the artif icial disc is becoming a reality. Optimal short-term clinical results will depend upon patient selection.
Poor clinical results are expected when disc replace­ment is applied to advanced degeneration (76). Long­term outcome will depend upon the ability of the device to replicate natural kinematics and to withstand the repet­itive loads over time. Long-term clinical evaluations after disc replacement will be essential to identify the rate and extent of progressive degenerative change within the facet joints and the adjacent segments.
For accurate comparability between developing de­vices, biomechanical terminology and methodology for the artificial disc must become standardized. The optimal device constraint for particular clinical situations must be determined.
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