- •Module I
- •METALS and METALWORKING
- •Unit 1. HISTORY OF METALWORKING
- •Iron Age. As smelting pits began to advance, mankind began to be able to produce temperatures hot enough to extract iron from ore. This iron was not very durable and bronze was still the most popular material for making weapons and tools.
- •Unit 2. MECHANICAL PROPERTIES OF METALS
- •Different types of metal casting
- •The metal casting process
- •Module II
- •Unit 3. CASTING (Литье)
- •Starting up
- •Text: Metal Сasting
- •Unit 4. FORGING (Ковка)
- •Forging Processes: Hot Forging vs. Cold Forging
- •With cold heading, the metal is not heated. It is formed near room temperature, which makes it better suited for working with softer metals. The main benefits of cold forging include faster production rates and increased interchangeability.
- •Common Forging Methods
- •What is the best metal for forging?
- •Unit 5. TECHNIQUES OF ART METALWORKING
- •Module III
- •Unit 6. CNC Machining of Artistic Products
- •After-reading tasks:
- •Exercise 6.1. Are the statements True or False? Specify your answers using the text.
- •1. Nowadays, modern technologies provide opportunities for mass production of art objects.
- •3. Copper and bronze are the examples of the most common materials for CNC machined sculptural objects because of their high corrosion resistance.
- •4. Brittle metals are hard to process with CNC machines because they can chatter.
- •6. Having been machined, the stepped structure of an art piece will be finished with manual tools.
- •7. CNC machines can be programmed to make 2D or 3D designs.
- •8. Only simple design patters are applicable for engravings with CNC machines.
- •Exercise 6.2. Put the words in the correct order to make sentences:
- •1. their artists said to leave of something are themselves The in art
- •2. are materials CNC for machining The not to cut because their of hardness brittleness easy and
- •3. Precious to jewelry can be CNC metals machined also produce
- •4. head machine the transmits computer CNC data to cutting
- •Professional Language Development
- •Exercise 6.3. Complete the table with the missing relative words.
- •Exercise 6.4. Translate into Russian:
- •Exercise 6.5. Translate the sentences from Russian into English:
- •2. Обработка металлов на станках с ЧПУ позволяет создавать сложные изделия произвольной формы.
- •3. Скульптуры и другие предметы искусства зачастую выставляются на открытом воздухе. Поэтому, основным требованием к материалам является их устойчивость к коррозии.
- •4. Хрупкость материалов, обрабатываемых на станках с ЧПУ, может приводить к их крошению. Поэтому, при обработке используются специальные инструменты и охлаждающая жидкость.
- •5. Для обработки поверхности свободной формы используются разные фрезы.
- •6. Фреза для гравировки помогает обработать ступенчатые формы предметов.
- •7. С помощью станков с ЧПУ можно наносить рисунки на листы металла.
- •8. Если вы дизайнер или художник, станки с ЧПУ могут помочь в вашем творчестве.
- •Exercise 6.6. Read the text and fill in gaps with the words from the list below.
- •How to turn your idea into an art piece without machining skills.
- •Speaking
- •1. Pair Work: work with a partner. Discuss what new or interesting facts you have found out about CNC machining of metals in the text. Compare your ideas with other pairs or groups.
- •Grammar Focus
- •Unit 7. The Latest Technologies in Metalworking
- •Starting Up
- •Study the Vocabulary:
- •Exercise 7.1. While reading, fill in the table, where applicable:
- •How Technology is Changing Metalworking Businesses
- •3-D Printing
- •High-Speed Machining (HSM)
- •Artificial Intelligence
- •1. Work in pairs. Make a dialog about the future of artistic metalwork. You may discuss the following issues:
- •2. Summarize the text How Technology is Changing Metalworking Businesses. Use the tips on writing a summary at the end of the book.
- •Appendix
- •Tips on Summary Writing
- •References
20. |
to enhance |
/ɪnˈhɑːns/ |
усиливать |
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21. |
scalability |
/ˌskeɪləˈbɪləti/ |
масштабируемость |
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22. |
to reduce overheads |
сокращать накладные расходы |
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23. |
at a crossroads |
на распутье |
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24. |
to embrace a technology |
научиться пользоваться технологией |
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/ɪmˈbreɪs/ |
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Exercise 7.1. While reading, fill in the table, where applicable:
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M odern technology; main |
Advantages |
T hreats |
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features |
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1. |
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2. |
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3. |
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How Technology is Changing Metalworking Businesses
Technology has evolved at a rapid rate in the recent years, changing the world as we know it in many different sectors. The metalworking industry is not different, where some advancements continue to play a role and affect businesses throughout the world.
The growth of modern technology presents a range of new opportunities, but also establishes new obstacles and challenges. So, how is technology changing the metalworking industry for the better and worse? Let’s take a closer look.
3-D Printing
The excitement around the world of 3-D printing has largely been limited to the plastics industry in recent years as metal printing has been difficult due to a lack of reliable facilities. However, Desktop Metal* is now on the verge of changing the metalworking industry forever. In truth, the negative impacts probably outweigh the positives.
Opportunities offered by the 3-D printing are set to challenge and potentially kill at least some parts of the traditional metalworking sector.
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3-D printing will allow companies to print prototypes, small production runs, and a variety of parts without needing the experts. Moreover, metal 3-D printing may lead to some problems such as porosity, density, stress, cracking, etc. What are the biggest disadvantages of using the 30D technologies in traditional manufacturing?
High-Speed Machining (HSM)
Nowadays, metalworking businesses assume that technological changes present challenges, not only financial. However, modern facilities enable companies to keep up with the ever-changing requirements of their consumers. HSM is one idea that continues to reach more and more companies.
Twin-turret and turn-mill technologies are also emerging as a popular solution for metalworking companies. This has allowed for the diversification of production lines, lean manufacturing processes, production monitoring, and a variety of additional advancements. Laser cutting and plasma cutting are longstanding techniques that boost production speed and accuracy, too.
Artificial Intelligence
Artificial intelligence has been adopted in many fields, and the metalworking sector is now catching up to complete certain tasks using automation. Automation doesn’t mean that there would no longer be a need for human intervention — rather it introduces the idea of humans working with/on smarter machines as a way of reducing errors. Mistakes on metal materials can be costly for both the manufacturer and the endcustomer.
Machine learning as a part of AI seems to be something out of science fiction. But translated into metal fabrication, it isn’t really as complicated as it seems. Simply put, machine learning is one application of AI that suggests that machines have the capacity to “learn” from previous experiences without any need for reprogramming. This means that the machine is able to explore and analyze patterns.
AI also provides opportunities for more efficient metal cutting techniques. This is because already-existing machines like lathes, drills, shears, or planers can be integrated with computer systems.
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The use of AI can open the door to 24/7 manufacturing. It can also enhance production outcomes. This presents an opportunity for faster scalability. Perhaps most importantly, especially given the competition from outside industries, the use of modern facilities can significantly reduce the overheads without completely removing the need for skilled experts in the field.
It’s an important time for the metalworking industry as many businesses find themselves at a crossroads. Those that aren’t willing to change may find themselves left behind. However, those who will embrace the latest technologies will be able to provide fast production, incredible accuracy, and excellent customer service.
*Desktop Metal is a public American technology company that designs and markets 3D metal printing systems.
After-reading exercises:
Exercise 7.2. Answer the questions to the text:
1.How can modern technologies affect the metalworking industry?
2.Is the technology of 3-D printing more applicable to metals or plastics? Why?
3.What are the potential threats of using the 3-D technology in traditional manufacturing?
4.What are the new HSM technologies and techniques? What do they allow companies to achieve in production?
5.How can automation change metalworking? What is the main argument for introducing automation in product manufacturing?
6.How can machine learning be applied to metalworking?
7.How can AI work for metal cutting?
8.What conclusion does the author of the article arrive at, about the role of using modern technologies in metal processing?
Professional Language Development
Exercise 7.3. Are the nouns positive, negative or neutral in meaning?
advancement, growth, obstacle, challenge, opportunity, impact, accuracy, capacity
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Exercise 7.4. Match the words to make collocations. Make 8 sentences of your own with the phrases.
1. |
to affect |
1. |
the positives |
2. |
a range of |
2. |
overheads |
3. |
to outweigh |
3. |
to problems |
4. |
to lead |
4. |
with (computer) systems |
5. |
to keep up |
5. |
a business |
6. |
to boost |
6. |
left behind |
7. |
to be integrated |
7. |
with requirements |
8. |
to reduce |
8. |
a technology |
9. |
to find oneself |
9. |
production speed |
10. |
to embrace |
10. |
opportunities |
Exercise 7.5. Match the collocations from exercise 7.4. to their synonyms.
1.to accept a new idea, a technology
2.not to develop quickly or make much progress
3.to decrease production costs
4.to combine with a system(s)
5.to make production increase, or work faster
6.to follow requirements
7.to cause problems to happen
8.a number of options
9.when disadvantages are more important than advantages
10.to make changes to a business
Exercise 7.6. Put the words into a correct order to make a sentence. Translate the sentences.
1.opportunities a technology new presents range Modern of
2.outweigh negative positives The probably impacts the
3.printing may such lead some as problems 3-D porosity to
4.Laser cutting are techniques plasma cutting boost production the speed and that
5.left that aren’t change to Those themselves find willing behind may
6.facilities Modern the significantly can overheads reduce
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