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Файл:Ординатура / Хирургия / Библиотека им академика М.И. Перельмана / Книга_5335_Библиотеки_им_академика_М_И_Перельмана.pdf
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- •About the Authors
- •Preface
- •Acknowledgements
- •Contents
- •1.1. Singapore as a British Colony
- •1.5.1. Levelling Up the Pharmaceutical Inspection System of Singapore
- •1.5.2. Advantages of PIC/S Membership to Singapore and Other Participating Authorities
- •1.6. Emergence of MNC Pharmaceutical Manufacturing Industry in Singapore
- •1.6.1. Why do MNC Pharmaceutical Manufacturers Set Up Facilities in Singapore?
- •2.2. Geographical Background of ASEAN vis-à-vis Asia and the Rest of the World
- •2.4. Formation of an ASEAN MRA Taskforce on GMP Inspection
- •2.5. Signing of ASEAN Sectoral MRA on GMP Inspection
- •2.6. Formation of ASEAN JSC on GMP Inspection and Establishing Register of ASEAN LIS
- •2.8. Assessment of FDA Philippines by ASEAN PoE
- •2.9. Register of ASEAN Listed Inspection Services (LIS)
- •3.1. Introduction: Urgency of Training ASEAN Inspectors
- •3.3. Collaboration with Korea Ministry of Food and Drug Safety (MFDS)
- •3.4. Collaboration with the Generics and Biosimilars Initiative (GaBI)
- •3.5. Pre-employment Training in Pharmacy and Pharmaceutical Science Schools
- •4.1. Introduction
- •4.2. Historical Context to WHO Reliance Initiative
- •4.3. The First NRAs to Achieve ML4 and WLA Status
- •4.5. Other International Reliance and Harmonization Initiatives
- •4.5.1. Access Consortium
- •4.5.2. Association of Southeast Asian Nations (ASEAN)
- •4.5.3. East African Community (EAC)
- •4.5.4. European Medicines Agency (EMA)
- •4.5.6. International Council for Harmonization (ICH)
- •4.5.6.1. Introduction
- •4.5.6.2. ICH Members and Observers
- •4.5.6.3. Future Direction
- •4.5.7.1. Introduction
- •4.5.7.2. Addressing Common Regulatory Issues
- •4.5.7.3. ICMRA Pilot Program for Collaborative Hybrid Inspection
- •4.5.8. International Pharmaceutical Regulators Program (IPRP)
- •4.5.9. Latin America
- •4.5.10. Pharmaceutical Inspection Co-operation Scheme (PIC/S)
- •4.5.10.1. Introduction
- •4.5.10.2. PIC/S Participating Authorities
- •4.5.11. WHO Collaborative Registration Procedure for Medical Products (CRP)
- •4.5.12.1. Introduction
- •4.5.12.3. WHO Inspection Report
- •4.5.13. ZaZiBoNa
- •4.6. Conclusion
- •5.1. Introduction to GMP
- •5.2. Overview of the PIC/S GMP Standard
- •5.3. How is an On-site GMP Inspection Conducted?
- •5.3.1. Why is the Warehouse Inspected?
- •5.3.3. Why are the Production Areas Inspected?
- •5.3.4. Why are the Packaging Areas Inspected?
- •5.3.5. Why are the QC Laboratories Inspected?
- •5.3.6. Why do GMP Inspectors Visit Other Miscellaneous Areas?
- •5.3.8. Why is there a Need to Conduct Documentation Audit/Review?
- •5.3.8.1. Assessing Product Quality Review
- •5.3.8.3. Assessing Self-Inspection Program
- •5.4. The 20 Annexes of PIC/S GMP Standard
- •5.5. PIC/S Inspection System: A Risk-based Approach
- •5.5.1. Whom can the GMP Inspector Interview?
- •5.5.2.1. Inspector’s Expectations of a Manufacturer
- •5.5.2.2. Manufacturer’s Expectations of an Inspector
- •5.6. Who Inspects the Inspectors?
- •6.1. Historical Development of Pharmaceutical Quality
- •6.2. What is a High-Quality Medicinal Product?
- •6.3. Purity of a Medicinal Product: Elimination of Impurities and Contaminants
- •6.3.1. What is a Contaminated Medicinal Product?
- •6.3.2. Why is There a Need to Control Impurities?
- •6.3.2.1. Types of Impurities from APIs
- •6.3.2.2. Types of Impurities from Container-Closure System
- •6.3.3. Control of Intrinsic Contaminants
- •6.3.4. Control of Extrinsic Contaminants
- •6.3.5. General Assessment of Cross-Contamination Risks
- •6.4. Stability and Shelf-Life Testing of a Medicinal Product
- •6.4.1. Why is Proper Storage, Distribution and Handling of a Medicinal Product Important?
- •6.6. Summary of High-Quality Medicinal Products
- •7.1. Introduction to Stability and Quality
- •7.3.1. Why is Proper Storage Important?
- •7.3.2. Why is Proper Transportation of a Medicinal Product Important?
- •7.3.3. Why is Proper Handling of a Medicinal Product during Use Important?
- •7.4.1. Number and Size of Batches
- •7.4.2. Testing Frequency
- •7.4.3. Storage Conditions
- •7.4.4. Test Methods
- •7.4.5. Container-Closure Systems
- •7.5. Stability Study Schedule and Report
- •7.6. Temperature Excursions and Product Stability
- •7.8. Cold Chain Products and Temperature Excursions
- •7.11. Conclusion
- •8.1. Christopher Columbus versus the Vikings
- •8.4. Pharmaceutical Data Integrity and ALCOA
- •8.5. Article(s) on Pharmaceutical Data Integrity
- •Introduction
- •Current trends
- •Reasons for Data Integrity violations (inadvertent and intentional)
- •Assuring and promoting Data Integrity via legislation and guidance documents
- •Legislation
- •Guidance documents
- •Proposed Solutions to Better Promote and Assure Data Integrity
- •Culture of integrity
- •Database management systems
- •Robust quality agreements
- •Collaboration between countries
- •Computerized systems validation
- •List of abbreviations
- •Conclusion
- •Authors
- •References
- •9.1. Pharmaceuticals versus Biopharmaceuticals
- •9.2. Transcription and Translation: Central Dogma of Genetics
- •9.3. Biotechnology-derived Medicinal Products: Microbial versus Mammalian Substrates
- •9.4. Manufacture of Biotechnology-derived Medicinal Products: Key Processes
- •Introduction
- •Manufacture of biopharmaceuticals — an overview
- •Procurement and testing of biological starting materials
- •Generation and characterization of cell banks/seed lots
- •Cell culturing
- •Challenges concerning manufacture of biopharmaceuticals
- •Extensive process and product understanding required
- •Inherent variability of host cells
- •Downstream processing remains a key bottleneck
- •Review of current GMP frameworks for biopharmaceuticals
- •Challenges in the regulation of biopharmaceuticals
- •Resource-intensive evaluation of biosimilarity
- •Growing number of data integrity lapses
- •Proposed solutions to challenges of biopharmaceuticals
- •Optimizing biopharmaceutical manufacturing with Industry 4.0
- •Enhancing data integrity with a culture of quality (quality culture)
- •Conclusion
- •List of abbreviations
- •Authors
- •References
- •10.1. Introduction
- •10.2. Advantages of Nanomedicines
- •10.3. Types of Nanomedicines
- •10.3.1. Nanocarrier Systems
- •10.3.2. Nanosuspensions
- •10.4. Future of Nanomedicines
- •10.5. GMP Requirements Governing Nanomedicines and Challenges
- •10.5.1. Lack of Trained Personnel to Operate Manufacturing Processes
- •10.5.2. Lack of Safety Protocol for Manufacturing Personnel
- •10.5.3. Challenges in Controlling for Nanoparticle Contamination
- •10.6. Conclusion
- •11. Novel and Traditional Vaccines
- •11.1. Historical Development and Evolution of Traditional and Novel Vaccines
- •11.2. Traditional Vaccines Versus Novel Vaccines
- •Introduction
- •Traditional vaccines
- •Novel vaccines
- •Vaccine manufacture
- •Vaccine storage, transport and distribution
- •Regulatory controls
- •Challenges, safety and quality issues and possible solutions
- •Conclusion
- •Authors
- •References
- •12.1. Cells and Tissues
- •12.2. Gene Therapy Products
- •12.3. Published Article on CTGTPs
- •Introduction
- •CTGTPs and their principles of action
- •Manufacturing of CTGTPs
- •Premises and equipment
- •Materials and processing
- •Starting material
- •Quality control
- •Cryopreservation
- •Human resource and accreditation
- •Potential solutions to the challenges encountered in manufacturing
- •Outsourcing
- •Technology
- •Control of CTGTPs
- •Current regulatory framework
- •Risk-based approach
- •Conclusion
- •Authors
- •References
- •13. Hand Sanitizers
- •13.1. What are Hand Sanitizers?
- •13.4. Published Article and Commentary on Hand Sanitizers
- •Introduction
- •The microbiology of bacteria, fungi and viruses
- •Antimicrobial compounds and their applications in hand sanitizers
- •FDA policy for testing of alcohol and USP limits for methanol
- •Common myths about hand sanitizers
- •A lack of regulatory framework
- •Proposed solutions
- •Tightening the regulatory framework
- •Training pharmacists on hand sanitizer vigilance
- •Public Education
- •Conclusion
- •Authors
- •References
- •14. Pharmaceutical Dosage Forms
- •14.1. Introduction
- •14.2. What Are Pharmaceutical Dosage Forms?
- •14.4.1. Routes of Administration
- •14.4.1.1. Oral Dosage Forms — Solids
- •14.4.1.2. Oral Dosage Forms — Liquids
- •14.4.1.3. Topical Dosage Forms
- •14.4.1.5. Inhaled Dosage Forms
- •14.4.1.6. Ophthalmic Dosage Forms
- •14.4.1.7. Nasal Dosage Forms
- •14.4.1.8. Otic Dosage Forms
- •14.4.1.9. Rectal Dosage Forms
- •14.4.1.10. Vaginal Dosage Forms
- •14.4.1.11. Transdermal Patch
- •14.4.2. Physical Forms
- •14.4.2.1. Solid Dosage Forms
- •14.4.2.2. Liquid Dosage Forms
- •14.4.2.3. Semi-solid Dosage Forms
- •14.4.2.4. Gaseous or Aerosol Dosage Forms
- •14.5. Manufacture and Important Characteristics of Common Pharmaceutical Dosage Forms
- •14.5.1. Tablets
- •14.5.2. Capsules
- •14.5.3. Solutions
- •14.5.4. Suspensions
- •14.5.5. Emulsions
- •14.5.6. Creams
- •14.5.7. Ointments
- •14.5.8. Metered Dose Inhalers
- •14.6. Overall Summary of the Manufacture of a Pharmaceutical Dosage Form
- •15.1. Introduction

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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
H
O
O
O
Aspirin
180 daltons
Figure 1: Comparison between aspirin and a monoclonal antibody
Adapted from PubChem database [18] and biosimilars in the EU, information
guide for healthcare professionals [14].
O
Monoclonal antibody
150,000 daltons
of biopharmaceuticals may require dierent analytical tools and
methods such as post-translational modification characterization for
recombinant therapeutic proteins [15], viral vector sequence analysis for gene-based therapeutic products [16] and reverse transcriptase
polymerase chain reaction (RT-PCR) for stem cell therapies [17].
Biopharmaceuticals commonly exist as injectables [19]. This is
because of the large molecular weight which hinders penetration of
the molecule through the intestinal epithelium, thereby reducing
systemic absorption [20]. In addition, most biopharmaceuticals are
highly susceptible to degradation by the extreme pH conditions in
the alimentary canal [21]. Thus, injectables remain the only viable
option as they allow the molecules to bypass these obstacles. In comparison, chemical-based pharmaceuticals exist in a variety of dosage
forms such as tablets, injections, nasal sprays and topical products.
Unlike conventional pharmaceuticals whose quality can be consistently assured, there exists an inherent variability in the quality of

Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
biopharmaceuticals which is largely due to their sensitivity to various conditions such as temperature, pH and mechanical stress [22].
Exposure to these factors can easily aect the quality, safety and
ecacy of the end product. Therefore, monitoring these conditions
is crucial to ensure that these conditions vary within appropriate
specified limits. Clearly, significant challenges are encountered in
the manufacture of biopharmaceuticals, and it is vital to adopt relevant GMP guidelines. According to the PIC/S, GMP ensures that
‘products are consistently produced and controlled to the quality standards
appropriate for their intended use and as required by the marketing authorization or product specification’ [23]. This perspective is also shared by
the various RAs and World Health Organization (WHO) [24–26].
The increasingly globalized nature of commerce allows manufacturers to outsource activities such as procurement of raw materials overseas, where dierent regulatory requirements may exist.
Thus, there is a need to ensure that the GMP guidelines adopted by
the RAs and IOs are harmonized and robust. A robust set of GMP
guidelines helps to safeguard public health by assuring the quality,
safety and ecacy of the bio-pharmaceuticals [26]. To date, review
on the biopharmaceutical regulatory framework has been done on
western countries such as Canada and the US, as well as some Asian
countries, such as Japan and Korea [27, 28]. However, few studies
have been done on the regulatory framework for biopharmaceuticals in Association of South East Asian Nations (ASEAN), with the
exception of Singapore and Malaysia [27, 29].
273
ASEAN provides numerous incentives to biopharmaceutical manufacturers. The low manufacturing cost in some ASEAN Member
States (AMS) enables greater cost-savings in the manufacture of biosimilars [30]. In addition, ASEAN is experiencing a general epidemiological shift from communicable to non-communicable chronic

274
Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
diseases [31], and biopharmaceuticals play an increasing role in
managing the latter. With a combined population of 600 million,
the ASEAN market will provide a sizeable patient population that
attracts the importation and manufacturing of biopharmaceuticals
in the region [32]. Thus, there is a need to ensure that the GMP
guidelines adopted are adequate in assuring the quality of biopharmaceuticals.
Therefore, the aims of this project are firstly, to understand the
challenges in the manufacture of biopharmaceuticals, excluding
those derived from transgenic plants and animals due to their
relatively inecient commercial scalability [33, 34]. Secondly, this
project aims to analyze the GMP standards of various RAs and IOs
and determine if the regulatory frameworks adopted are suitable
in addressing the challenges of biopharmaceuticals. Lastly, biopharmaceuticals also present unique regulatory challenges which will
be discussed in later sections. Where necessary, solutions will be
proposed to promote greater harmonization of GMP standards,
with the ultimate goal of improving patient safety through better
regulatory capacity.
Manufacture of biopharmaceuticals — an overview
Figure 2 shows the general processes involved in biopharmaceutical
manufacturing. The processes involved are generally similar and
are divided into two main stages — upstream and down-stream processing. The upstream processes are briefly described in 2.1 to 2.3
while the downstream processes and formulation are described in
2.4 and 2.5, respectively. For all processes, controls on process variability and contamination should be highly prioritized and their risk
mitigated with appropriate strategies [35].

Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
275
Procuring and
testing of biological
starting materials
Figure 2: General processes of biopharmaceutical manufacturing
API: active pharmaceutical ingredient.
Generation and
characterization of
cell banks/seed lots
Formulation
and filling
Cell culturing
Isolation,
concentration and
purification of API
Procurement and testing of biological starting materials
Starting materials used in the production of biopharmaceuticals
include culture media, buers and expression systems such as
microbial or mammalian cells, and exclude packaging materials [36,
37]. The source, origin and suitability of starting materials should
be clearly defined [1]. Western blotting, capillary electrophoresis
and high-performance liquid chromatography (HPLC) are common
analytical tools employed to assess the identity and purity of starting materials [38]. In addition, adequate controls, such as qualification of supplier through audits, screening for adventitious agents
and viral reduction strategies should be in place to assure end-product safety [39]. Where the starting materials are of human or animal origin, appropriate documentation on characteristics, such as
general donor health status and age [40], should be demonstrated
and meet relevant national legislation [1]. This requirement is especially relevant to ATMPs such as Chimeric Antigen Receptor (CAR)
T cells, where the T cells are isolated from donors via apheresis [41].

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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
Generation and characterization of cell banks/seed lots
The development of cell banks and seed lots begin with the construction of the vector and recombinant gene. Bacterial plasmids and cells
are common choices for vector construction, and bacterial gene is
manipulated using enzymes such as nucleases to insert the recombinant gene. Gene delivery into the host cells is achieved via transfection with replication-defective viruses, physical or chemical means.
The choice of host cells is dependent on the type of biopharmaceuticals. In general, Chinese hamster ovary (CHO) cells dominate the
manufacturing of mAbs [42], microbial cells such as Escherichia coli
(E. coli) are commonly applied for simpler recombinant proteins
that do not require post-translational modifications [43] and human
embryonic kidney 293 (HEK-293) cells are commonly used to generate viral vectors [44]. The appropriate cell lines or seed lots are
selected to establish the master bank of cell lines or seed lots. Extensive characterization of the master bank is crucial as it will be used
to generate the working cells or seed lots. Titre amount, growth
robustness, phenotypic and genetic stability are key considerations
when selecting the master bank [45]. Cryopreservation is an essential
strategy for prolonged storage of cell banks and seed lots [46].
Cell culturing
This process is responsible for producing the API. It is either done in
a fed-batch or continuous manner, with fed-batch being more widely
employed [47]. For tissue-based ATMPs, additional considerations
should be given to the scaolds where the cells will be seeded on. These
scaolds should not be immunogenic, and because they are derived
from animal or human sources, measures to prevent contamination
and disease transmission are crucial [48]. In fed-batch, the culture is

Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
expanded via sequential scaling up using bioreactors of increasing volumes, up to the maximum cell density. The cell culture is terminated
before the death phase and the culture medium is harvested.
In comparison, continuous cell culture begins with the scaling up
of cell culture to an optimum cell density. The culture medium is
continuously harvested while fresh medium is added at the same
rate to maintain the cell density, which should theoretically produce API of more consistent quality [49]. Continuous cell culture
typically has a smaller footprint requirement than fed-batch cell
culture due to the smaller bioreactors used [50]. However, it is generally more complex and costly to operate and to validate continuous
fermentation [51, 52].
277
Isolation, concentration and purification of API
Downstream processing is commonly done batchwise [53] and
entails the recovery, intermediate purification and polishing (RIPP)
stages. The general guidelines governing the design of downstream
processing are outlined in Table 1 [54].
During the recovery stage, the API is separated from the harvested
culture medium and subsequently concentrated. The localization of
API is a crucial influence of the purification stage. For intracellular
Table 1: General considerations in the design of downstream processing
1. Remove the largest or most plentiful impurities first.
2. The most challenging and expensive separation should be done last.
3. Separation methods exploiting the greatest physical dierences between
the product and impurities should be used.
4. Consider the commercial scalability of the methods.

278
Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
API, which is typically produced by microbial cells, cell lysis is essential for releasing the API. As such, further purification from cellular
debris is necessary. In comparison, API produced by mammalian
cells is typically secreted extra-cellularly, hence direct purification
can be employed. Besides removal of impurities, viral inactivation
or removal are generally necessary [55]. However, the latter is not
appropriate for gene therapy API as it can damage the viral vectors
[56]. Any remaining impurities are removed in the polishing stage.
Table 2 lists the common methods used in each stage [57]. Where
procedures that reduce bioburden cannot be applied, aseptic methods should be used [58].
Formulation and filling
At the final stage, the API is combined with excipients such as
buers, salts and preservatives to prevent product degradation or
Table 2: Common techniques used in the RIPP stages
Recovery
Intermediate
purification
Polishing
RIPP: recovery, intermediate purification and polishing.
Cell lysis:
• Mechanical, e.g. homogenization, milling, sonication
• Non-mechanical, e.g. osmotic shock, detergents, enzymes
Separation:
• Centrifugation
• Sedimentation
• Filtration (conventional, tangential)
• Tangential filtration
• Precipitation, e.g. with salts, polymers, organic solvents
• Liquid-liquid extraction
Chromatography, e.g. size-exclusion, ion- exchange,
hydrophobic-interaction

Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
contamination [59]. In addition, biopharmaceuticals are commonly
formulated as freeze-dried powders, if immediate use is not required,
due to their limited stability in liquid form [60]. Furthermore, considerations must be given to the packaging materials used. In general, the packaging material should not interact with the API in a
manner that jeopardizes the quality, such as leaching of materials
into the product or structural alteration due to adsorption of API
onto the packaging material [61].
Challenges concerning manufacture of biopharmaceuticals
Extensive process and product understanding required
279
As the quality of biopharmaceuticals is influenced by the processing
steps [62], the latter must be designed such that the critical quality attributes (CQAs) of biopharmaceuticals remain within specifications [63]. CQAs are “analytical measures” associated with the
quality, safety and ecacy of a biopharmaceutical, such as absence
of contaminants [64]. Inappropriate processing steps can adversely
impact the quality. For instance, most recombinant glycoproteins
except mAbs are prone to aggregation and dimerization in prolonged residence time hence fed-batch fermentation is inappropriate for these proteins [65]. In addition, any changes to the processes
or formulation must be validated to assure that these changes do
not significantly jeopardize product quality. This is exemplified by
the infamous pure red cell aplasia (PRCA) incident associated with
Eprex® (epoetin alfa), where the insuciently validated formulation changes are associated with a surge in PRCA incidence amongst
Eprex®-treated patients [66]. Hence, an extensive knowledge on the

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Manufacture and Supply, Science and Reg ulation Towards High-Qua lity Medicinal Products
CQAs of biopharmaceuticals, together with appropriate validation,
is crucial in assuring product quality.
Inherent variability of host cells
The inherent variability of the host cells can have unpredictable
eects on the quality of biopharmaceuticals. This is exemplified by
the widely employed CHO cells, whose genomic plasticity allows
gene manipulation to produce the desired cell lines [67]. However,
this has also contributed to cell line instability such as gene silencing [68]. In addition, the requirement for cell lines to produce high
titre amount places considerable metabolic stress on the host cells,
resulting in spontaneous recombinant gene deletion that may be
dicult to predict [69, 70]. These factors will present obstacles in
ensuring consistent product quality.
Downstream processing remains a key bottleneck
Downstream processing is commonly considered to be the key bottleneck of biopharmaceutical manufacturing, with chromatography
being the most commonly cited [71]. Chromatographic separation is
based on the degree of association between the individual components
of the culture content and the stationary columns, and the separation
eciency can be modified by altering conditions such as ionic strength,
pH and polarity. The designing of a chromatographic purification process has proven challenging owing to a lack of standardization arising
from the myriad of chromatography modes and equipment to consider
[72]. Thus, the designing process has traditionally taken a trial-and-error approach, which can be wasteful and time consuming [72].

Manufacture and Supply, Science and Reg ulation of Biopha rmaceutical Products
Review of current GMP frameworks for biopharmaceuticals
Table 3 shows a comparison of GMP principles and guidance documents adopted by selected RAs and IOs. They are chosen because
most of them are key players in regulatory harmonization or biopharmaceutical manufacturing [27, 29, 73]. In general, IOs and
majority of the RAs adopt similar GMP principles. They emphasize
on the implementation of quality risk management (QRM) principles: 1) risk evaluation should be scientifically sound and relevant
to protection of patient; and 2) the amount of resources used for
risk management should be proportional to the risk level [74]. QRM
also facilitates better management of the manufacturing process by
identifying and prioritizing the control on critical process parameters (CPPs) [75], as their variability can impact the CQAs and consequently the product quality [76]. Most guidelines acknowledge
the inherent variability of biopharmaceutical quality and recommend using in-process controls and improving the robustness of
manufacturing process to control the variability [1, 37, 77]. Table 3
also shows that most RAs and IOs adopt relatively similar GMP
standards for API, suggesting a significant level of harmonization is
already in place. However, there are major dierences in the scope
of the GMP standards. For instance, PIC/S provides guidance on
all types of biopharmaceuticals within Annex 2 of its GMP guide,
while the European Medicines Agency (EMA) provides recommendations for ATMPs in a dedicated guidance (Eudralex, Volume 4,
Part IV) [78]. However, it is noted that PIC/S is currently drafting
a dedicated GMP guide for ATMPs which may be implemented in
the future [79]. In addition, PIC/S provides further guidance for
selected types of biopharmaceuticals in Annex 2 Part B of its GMP
guide [1] while WHO does not [37].
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