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CHAPTER 4
Preconditions of Successful (Gastrointestinal) Surgery
The development of modern academic surgery was almost breath-taking and highly appreciated by the public. Quite a number of books of popular literature glorified the advances in surgery, e.g., “The century of the sur­geon” by J. Thorwald (London 1957). However, it would not have been conceivable without some significant achievements which modified the frame conditions. At least three of them have to be addressed in detail:
antisepsis,
anesthesia,
specialized surgical environment.
Each of these issues deserves special mention.

4.1 ASEPSIS

4.1.1 The Detection of Antisepsis

It is elementary school knowledge today that bacteria cause inflammation and infectious diseases. Each of us knows that disinfectants have to be applied in case of a skin lesion to prevent infection and impaired wound healing.
In the past, surgeons were well aware of the fact that some wounds healed on the spot without any tissue irritation (“primary healing”) (
Fig. 4.1A), but the majority healed—if at all—after a long tedious pro-
cess of inflammation, pus formation, and granulation formation (“second­ary healing”) ( happy few were saved from secondary wound healing. Because of the high risk of (frequently lethal) inflammation, surgery was avoided when­ever possible.
A first breakthrough in a better understanding of primary and second­ary wound healing was achieved in the second third of the 19th century. Independently of each other, Ignaz Semmelweis in Vienna ( and Oliver Wendell Holmes in the United States were concerned about
Fig. 4.1B). However, it was completely unclear why a
Fig. 4.2A)
Biomedical Engineering in Gastrointestinal Surgery. © 2017 Elsevier Inc.
All rights reserved.
61
62
Biomedical Engineering in Gastrointestinal Surgery
Figure 4.1 (A) Primary wound healing: normal aspect of the sutured incision; (B) secondary wound healing: swelling, reddish color, elevated temperature, and pain. The edges of the wound did not unite. When the stitches were removed, a large amount of pus emptied (arrow). All from MITI.
Figure 4.2 (A) Ignaz Semmelweis (181865) copperplate engraving by Jeno Doby (r Deutsches Medizinhistorisches Museum Ingolstadt, Stephanie Papelitzky); (B) Semmelweis in Vienna: The detection of contamination. In the famous painting of Robert Thom, the key message is made clear: hands have to be cleaned and disin­fected before the next patient is examined. (B) From the collection of Michigan Medicine, University of Michigam Gift of Pfizer, UMHS.
the high mortality rate of puerperal fever of women hospitalized for childbirth.
Close clinical observation made it clear that direct contamination with the hands transmitted the infection and not—as hypothesized—spread by air, food, or other transmitters. Regular washing of hands, changing of clothing, and, in particular, remaining away from other patients after attending one with clinically manifest infection drastically reduced mor­bidity and mortality (
Fig. 4.2B). However, the true nature of the vehicle
Preconditions of Successful (Gastrointestinal) Surgery
Figure 4.3 (A) Listers carbolic acid sprayer (r Deutsches Medizinhistorisches Museum Ingolstadt, Michael Kowalski); (B) carbolic acid (phenol) is a poisonous substance.
Highly diluted it was used as a powerful antimicrobial agent. From MITI.
63
remained unknown until two additional advances could be achieved: Pasteur detected a special type of microorganism—bacteria—and Lister recognized their implications in secondary wound healing. The challenge now was to find suitable ways to eliminate or destroy these agents.
Lister propagated carbolic acid sprays and soaking of suture material,
including the consequent washing of hands (
Fig. 4.3).
Lister’s ideas were most effectively promoted in Germany due to the pioneer activities of Ernst von Bergmann. The success was striking, but the distribution of carbolic acid sprays was not very practical and harmful for the OR team. The better idea was to deliver all items after primary sterilization to the OR table. A few years later, a reliable and nondestruc­tive method was identified. The technique of steam sterilization was developed in 1886 and strict aseptic rituals were established (
Fig. 4.4).
In the following decades, antisepsis w as continuously refined. The patients werecoveredwithsterilesheetswhichleftopenonlythesurgicalsite.
Next, surgeons learned to protect the patient from contamination by the OR team. Face masks and OR caps were introduced. The body was covered by sterile coats. The famous American surgeon Dr. William Halsted stimulated Goodyear Rubber company in 1889 to produce thin rubber gloves
[1]. Though originally intended to protect the hands against
toxic disinfective agents, the importance of gloves to prevent infections of the surgical incision was soon realized.
In the beginning, almost everything had to be reusable, since repro-
cessing (washing, sterilization) was by far cheaper than the procurement
64
Biomedical Engineering in Gastrointestinal Surgery
Figure 4.4 (A) Historical instrument container for sterilization (r Deutsches Medizinhistorisches Museum Ingolstadt, Michael Kowalski); (B) a sterile container with surgical pliers to handle the instruments. From MITI.
Figure 4.5 (A) Patient completely covered by surgical drapes; (B) surgeon with clothes, OR cap, surgical mask, and gloves. All from MITI.
of sterile disposables. Today, the overwhelming majority of clothes, drape, masks, gloves, sponges, etc. are provided as sterile disposable items, being a huge market of its own right in the health care business (
Fig. 4.5).
Another important aspect of surgical asepsis is to reduce the germ load of the patient’s skin (and of the surgeon’s hands, since gloves alone are not 100% safe to avoid contamination).
A large variety of highly effective and skin-friendly antiseptics was developed and these are now commonly available (
Table. 4.1).
Table 4.1 Commonly used surgical skin disinfectants Group Agent Additional use
65Preconditions of Successful (Gastrointestinal) Surgery
Alcohols Ethyl alcohol 70%; isopropyl
alcohol 70%
Quaternary
ammonium compounds
Chlorhexidine
and other diguanides
Quinolone
derivatives
Antibacterial
dyes
Peroxides and
permanganates
Halogenated
phenol derivatives
Benzalkonium chloride; cetrimide;
methylbenzethonium chloride; benzethonium chloride; cetalkonium chloride; cetylpyridinium chloride; dofanium chloride; domiphen bromide
Chlorhexidine gluconate;
chlorhexidine acetate
Hydroxyquinoline sulfate;
potassium hydroxyquinoline sulfate; chlorquinaldol; dequalinium chloride; diiodohydroxyquinoline
Proflavine hemisulfate;
triphenylmethane; brilliant green; crystal violet; gentian violet
Hydrogen peroxide solution;
potassium permanganate solution; benzoyl peroxide
Chlorocresol; chloroxylenol;
chlorophene; hexachlorophane/ hexachlorophene; triclosan
Preservative
Irrigations; eye
drops; preservative; soaps
Suitable for
mucosa
Treat wounds;
throat lozenges
Treatment of skin
lesions
Wound cleanser;
irrigations
Medicated soaps
and solutions
Application has to be performed according to the recommendations of the provider. At any rate, the skin has to be cleansed before disinfec­tion. Very hairy regions of the body are mostly shaved immediately prior to disinfection.
Additional measures are established to prevent contamination of the patient. After each individual surgery, the OR has to be cleansed thoroughly according to well defined standards. All surfaces have to be easy-to-clean. Any devices or equipment not in use have to be removed.
In the past, even so-called laminar air flow systems were established. Specially treated air (filtering, temperature control, etc.) enters the surgical site unilat erally (mostly from the air distributor mounted to the ceiling) in a laminar flow with minimal turbulence to minimize
66
Biomedical Engineering in Gastrointestinal Surgery
the risk o f infection. However, its effectiveness is still unclear [2] (see Section 4.3: Dedicated Workplace: The Operating Room).
At any rate, antisepsis remains a key pillar of moder n surgery
[3],even
more so with the rising importance of hospital-acquired infections and multidrug resistance in bacteria (e.g., methicillin-resistant Staphylococcus aureus which is not only resistant to methicillin but also resistant to most other types of antibiotics).

4.1.2 Reprocessing of Surgical Instruments

Surgical instruments are high quality products with a more or less complex function which cannot be thrown away after a single use. Reprocessing is required after their use in a surgery, which includes thorough cleaning, check of function, and sterilization.
Immediately after use, the instruments should be rinsed under warm water to remove all blood, body fluids, and tissue. The next step is cleaning, either manually or by an automatic washer or ultrasonic device. The aim is to remove completely all organic deposits since even minimal staining makes sterilization ineffective.
Manual cleaning is time-consuming and tedious, but often inevitable in case of micro- and delicate instruments ( of instruments can be treated in an ultrasonic cleaner (
The ultrasonic cleaner removes debris by cavitation. The effect is enhanced by a special cleaning solution with detergents and enzymes. It is a comparatively fast (1015 minutes) process and the instruments are treated rather gently. However, they should not touch each other and a mixture of instruments of different metallic material should be avoided.
Fig. 4.6A). However, the majority
Fig. 4.6B).
Figure 4.6 (A) Manual instrument cleaning; (B) ultrasound cleaning. All from MITI.
Preconditions of Successful (Gastrointestinal) Surgery
Figure 4.7 Modern instrument processing unit: (A) instrument washing machine in the OR; (B) washing machines in a central reprocessing and sterilization unit. All from MITI.
67
After washing, the instruments have to be rinsed again with deionized or distilled water and dried, which is done fully automatically by modern washing machines (
Fig. 4.7).
The first step of reprocessing is finished by inspecting each instrument for proper function and condition. It has to be made sure that all of them are visibly clean and free from stains and tissue.
Scissor blades must glide smoothly all the way (they must not be loose when in the open position). Forceps should have properly aligned tips. Hemostats and needle holders should not show light between the jaws and should lock and unlock easily. The jaw faces of needle holders have to be checked for wear. Cutting instruments and knives should have sharp, undamaged blades.

4.1.3 Sterilization

After the sterilization pr ocedur e, no living organism should have survived on the instrument. All instruments which have a “metal-to-metal” action such as scissors, hemostats, and needle holders have to be lubricated with dedicated surgical lubricants before they are put into the sterilization container .
Before the sterilization begins, instrument sets have to be stored in containers which are locked and not opened again until they finally come into use at the OR table (
The most important method is steam sterilization: autoclaving. Sterilization is achieved by the high temperature that steam under pressure can reach (134˚C). Other possibilities are Ethylene oxide sterilization
Fig. 4.8).
68 Biomedical Engineering in Gastrointestinal Surgery
Figure 4.8 (A) Repacking of the instrument containers according to pack lists; (B) to avoid any mistakes during this procedure, images of the standard instrument content are provided. All from MITI.
Table 4.2 Sterilization methods
Method Duration Comment
Steam: Including prions (autoclaving) 134˚C 30 PSI 60 min
Gas/plasma: Materials which are moisture-
and heat-sensitiveETO; 1618 h
Formaldehyde; 1618 h Hydrogen peroxide plasma; 1 h Ozone 4.5 h
Chemical: Endoscopes Peracetic acid; Glutaraldehyde; 50 min Formaldehyde
Ionizing radiation: Only for industrial use Beta particles; Gamma rays
Microwave 30 s Surfaces only
Dry heat 170˚C/30 min Anhydrous oils;
Variable
160˚C/60 min Petroleum, 150˚C/150 min bulk Powders
(ETO gas), chemical sterilization, and radiation sterilization. Gas plasma is especially appropriate for very delicate instruments and materials (
Tab le 4 . 2).
Modern reprocessing and sterilization units in hospitals provide most of the methods as mentioned above with the exception of radiation which is almost exclusively used for industrial purposes.
Preconditions of Successful (Gastrointestinal) Surgery
Figure 4.9 (A) Delivering the containers into the sterilization machine; (B) surveil­lance of the sterilization procedure by computerized control. All from MITI.
69
Figure 4.10 Central store of sterilized items ready for delivery to the OR units. From MITI.
The reprocessing and sterilization process today is a highly industri­alized segment within the overall a ctivities of a surgical hospital (
Fig. 4.9). It goes without saying that it is prone to str ict quality control.
For example, regular biological tests are mandatory, such as spore testing. Spores belong to the most resistant biological systems. It has to be proven that they are completely destroyed during the sterilization process.
An adequate amount of sterilized instrument sets has always to be
available at the central store (
Fig. 4.10).
70 Biomedical Engineering in Gastrointestinal Surgery
The aspect of further resterilization has always to be considered if a new instrument or device is created. Effective processing of used instr u­ments always requires the complete removal of any organic material, which becomes increasingly difficult the more complex the mechanical construction is. Despite modern sophisticated cleansing methods (e.g., ultrasound), it soon becomes impossible to clean reliably tiny gears, work­ing channels, and Bowden wires.
An instructive example is the instruments of modern master-slave sys­tems. These very complex devices are too expensive to be thrown away. They have to be resterilizable. However, reprocessing is not reliable enough to guarantee 100% effectiveness. As a compromise, their use is stopped automatically after the ninth or tenth case of application by an in-built deactivation mechanism.
The alternative is to use disposable instruments which are becoming increasingly more popular.

4.2 ANESTHESIA

Pain is an uncomfortable sense but of high biological importance since it indicates any damage in the body. It activates mechanisms of avoidance and protection and insofar it also promoted the development of medicine since one of the mos t impor tant aspects of medical care is to eliminate pain.
For many thousands of years, only a few and low-effective agents were available to fight pain: morphine derivates, alcohol, nicotine ene­mas, etc. did not help much but were accompanied by severe side effects and were very difficult to control.
Evidently major, long-lasting surgical operations were inconceivable, since human beings were simply unable to tolerate the stress and pain induced by, e.g., an abdominal operation.
Amputation of the extremities was the utmost limit.
It can only be acknowledged retrospectively, how revolutionary an event it was that took place in Boston in 1846 (
On October 16, 1846, a Boston dentist by the name of William T.G. Morton demonstrated the use of ether during surgery. Using an ether­soaked sponge, Morton anesthetized a Boston printer named Gilbert Abbott. Once Mr. Abbott was unconscious, surgeon John Collins Warren removed a tumor from under his jaw. When the patient came to and reported he had felt no pain, Dr. Warren turned to the audience in
Fig. 4.11).