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Kawasaki Z750 03 Service Manual ENG By Mosue.pdf
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ENGINE TOP END 5-19

Cylinder Head

CylinderHead Removal

Drain the coolant (see Cooling System chapter). Remove:

Exhaust Pipes (see Exhaust Pipe Removal)

Coolant Drain Bolt [A] (cylinder)

Remove:Cylinder Head Cover (see Cylinder Head Cover Re-

moval)

Camshaft Position Sensor (see Electrical System chapter)

Camshafts (see Camshaft Removal)

Throttle Body (see Fuel System (DFI) chapter)

Water Hose

Upper Engine Mounting Bolts (both side) [A]

Front Camshaft Chain Guide

Remove the M6 cylinder head bolts [B], and then the M10

cylinder head bolts [A]. Take off the cylinder head.

Cylinder Head Installation

NOTE

The camshaft cap is machined with the cylinder head, so if a new cylinder head is installed, use the cap that is supplied with the new head.

Install a new cylinder head gasket and dowel pins.

Apply molybdenum disulfide oil solution to both sides [A] of the cylinder head bolt washers [B] and the thread of head bolts [C].

Tighten the M10 cylinder head bolts following the tightening sequence [1 10].

Torque - Cylinder Head Bolts (M10):

First

20

N·m (2.0 kgf·m, 14.5 ft·lb)

Final Used Bolts

49

N·m (5.0 kgf·m, 36 ft·lb)

New Bolts

54

N·m (5.5 kgf·m, 40 ft·lb)

Tighten the M6 cylinder head bolts [11 12].

Torque - Cylinder Head Bolts (M6): 12 N·m (1.2 kgf·m, 104 in·lb)

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