ELECTRICAL SYSTEM 16-49

Electric Starter System

Starter Motor Removal

CAUTION

Do not tap the starter motor shaft or body. Tapping the shaft or body could damage the motor.

•Slide back the rubber cap [A].

•Remove the starter motor terminal nut [B].

•Remove the mounting bolts [A].

•Pull out the starter motor [B].

Starter Motor Installation

CAUTION

Do not tap the starter motor shaft or body. Tapping the shaft or body could damage the motor.

•When installing the starter motor, clean the starter motor legs [A] and crankcase [B] where the starter motor is grounded.

•Replace the O-ring [A] with a new one.

•Apply grease to the O-ring.

•Tighten:

Torque - Starter Motor Mounting Bolts: 11 N·m (1.1 kgf·m, 95 in·lb)

Starter• Motor Disassembly

Take off the starter motor through bolts [A] and remove both end covers [B] and pull the armature out of the yoke [C].

16-50 ELECTRICAL SYSTEM

Electric Starter System

○The brush plate [A] and brushes come off with the right -hand end cover [B].

•Remove the terminal locknut [A] and terminal bolt [B], and then remove the brush with the brush plate [C] from the right-hand end cover.

Starter• Motor Assembly

Install the brush plate and brushes [A], and then put the armature [B] among the brushes.

•Install the O-rings [A] as shown.

•Align the notch [A] in the brush plate with the end cover notch [B] and the mark [C] on the yoke.