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Unit III Machine Tools

Part I

I. Read the text and decide if the following questions correspond to the information in the text.

1. What are machine tools used for?

2. What is a machine shop?

3. What are the basic parts of the lathe?

4. What operations can the lathe perform?

5. How are machine tools classified?

6. What does the name of a machine tool indicate?

7. What operations can a milling machine perform?

8. What gave rise to the development of machine tools?

9. How can machine tools be powered?

10. What is a grinding machine used for?

Machine tool is a stationary, power-driven machine used to cut, shape, or form materials such as metal and wood. Machine tools date from the invention of the steam engine in the 18th century; most common machine tools were designed by the middle of the 19th century. Today dozens of different machine tools are used in the workshops of home and industry. They are frequently classified into seven types: turning machines such as lathes; shapers and planers; power drills or drill presses; milling machines; grinding machines; power saws; and presses.

Machine tool is a power-operated tool used for finishing or shaping metal parts, especially parts of other machines. An establishment that is equipped with such tools and specializes in such work is known as a machine shop. Machine tools operate by removing material from the workpiece, much as a sculptor works. A classic description of how a sculptor works says that the sculptor takes a block of marble and removes everything that does not look like the statue in mind. Most machine tools work the same way, removing metal a little at a time until the part the designer had in mind is all that is left.

The tools themselves vary in size from hand-held devices that can be used for drilling and grinding to large stationary tools that perform a number of operations. Many machine tools have a name that indicates their principal function, e.g., drill press, broach machine, milling machine, and jig borer. The lathe can perform turning, facing, threading, drilling, and other operations. In order to withstand the great heat that this work generates, the materials used in machine tools must be extremely hard and durable. Thus, their working surfaces are made of such substances as high-speed steels, sintered carbides, and diamonds. To help dissipate the heat, the area of contact between the working surface and the workpiece is usually lubricated with a fluid that may also improve the finish of the workpiece’s surface. Modern machine tools are often numerically or computer controlled. A numerically controlled machine is more reliable and accurate.

A machine tool is a powered mechanical device, typically used to fabricate metal components of machines by machining, which is the selective removal of metal. The term machine tool is usually reserved for tools that used a power source other than human movement, but they can be powered by people if appropriately set up.

Machine tools can be powered from a variety of sources. Human and animal power are options, as is energy taken through the use of waterwheels. However, machine tools really began to develop after the development of the steam engine, leading to the Industrial Revolution. Today, most are powered by electricity.

Machine tools can be operated manually, or under automatic control. Early machines used flywheels to stabilize their motion and had complex systems of gears and levers to control the machine and the piece being worked on. Soon after World War II, the NC, or numerical control, machine was developed. In the 1960s, computers were added to give even more flexibility to the process. Such machines became known as CNC, or computerized numerical control, machines. NC and CNC machines could precisely repeat sequences over and over, and could produce much more complex pieces than even the most skilled tool operators.

Before long, the machines could automatically change the specific cutting and shaping tools that were being used. For example, a drill machine might contain a magazine with a variety of drill bits for producing holes of various sizes. Previously, either machine operators would usually have to manually change the bit or move the workpiece to another station to perform these different operations. The next logical step was to combine several different machine tools together, all under computer control. These are known as machining centers, and have dramatically changed the way parts are made.

From the simplest to the most complex, most machine tools are capable of at least partial self-replication since they are machines, and produce machine parts as their primary function.