
- •Foreword
- •A warning
- •General Information table of contents
- •Before Servicing
- •Before Servicing
- •Before Servicing
- •Model Identification
- •Model Identification
- •Periodic Maintenance table of contents
- •Special Tools
- •A warning
- •Idle Speed
- •Special Tool - Lead Wire-Peak Voltage Adapter: 57001-1449
- •Caution •
- •Caution
- •If dirt or dust is allowed to pass through into the throttle assy, the throttle may become stuck, possibly causing an accident.
- •If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
- •A warning
- •If hard water is used in the system, it causes scales accumulation in the water passages, and considerably reduces the efficiency of the cooling system.
- •Valve Clearance
- •Valve Clearance Adjustment
- •Valve clearance adjustment chart inlet valve
- •A warning
- •A warning
- •Mm (0.15 in.) (michelin) Service Limit: 1 mm (0.04 in.),
- •5.6 Mm (0.22 in.) (michelin) Service Limit: 2 mm (0.08 in.) (Up to 130 km/h)
- •3 Mm (0.12 in.) (Over 130 km/h)
- •A warning
- •A warning
- •A warning
- •A warning
- •Immediately blow the chain dry with compressed air after cleaning.
- •A warning
- •A warning
- •A warning
- •On the insulator, as shown. Other spark plugs will wear prematurely.
- •Fuel System (dfi) table of contents
- •Outline
- •Inquiries to Rider
- •Ignition sw off:
- •Ignition sw on:
- •43 (W) Terminal 12.5 V or more Battery Voltage (12.5 V or more)
- •Inspection Flow Chart
- •A warning
- •A warning
- •A warning
- •A warning
- •A warning
- •A warning
- •Standard- BatterY Voltage (12.5 V or more) for 3 seconds, and then 0 V.
- •Caution
- •Injector Resistance Connections to Injector
- •Idle Speed
- •It has been adjusted and set with precision at the factory.
- •Inlet Air Pressure Sensor Input Voltage Connections to ecu
- •Input Voltage at ecu Standard: 4.75 - 5.25 V dc
- •Inlet Air Pressure Sensor (Service Code 12)
- •Inlet Air Pressure Sensor Output Voltage Connection to Sensor
- •Inlet Air Pressure Sensor (Service Code 12)
- •Inlet Air Temperature Sensor (Service Code 13)
- •Inlet Air Temperature Sensor (Service Code 13)
- •Inlet Air Temperature Sensor Resistance Standard: 1.6 - 3.7 kH at 20°c (68°f)
- •Inlet Air Temperature Sensor (Service Code 13)
- •Input Voltage at ecu
- •Input Voltage at Sensor Connector Standard: 4.75 - 5.25 V dc
- •Input Voltage at Sensor
- •Vehicle-down Sensor (Service Code 31)
- •Valve full opening to closing)
- •Input Voltage at ecu
- •Input Voltage at Sensor
- •A warning
- •Caution
- •If dirt gets into the engine, excessive engine wear and possible engine damage will occur. •
- •A warning
- •Air Line
- •A warning
- •A warning
- •In the tank cap. This could cause damage and clogging of the labyrinth in the cap.
- •A warning
- •A warning
- •A warning
- •Cooling System table of contents
- •Special Tool
- •6 Cooling system Coolant Flow Chart
- •If coolant must be added often, or the reservoir tank has run completely dry, there is probably leakage in the cooling system. Check the system for leaks. * •
- •Radiator, Radiator Fan
- •A warning
- •Radiator, Radiator Fan
- •Radiator, Radiator Fan
- •Caution
- •Engine Top End table of contents
- •R marked side face up.
- •Rn marked side face up.
- •A marking hollow facing forward.
- •78.2: Horsepower 78.2 kW (106.3 ps) h: Honeycomb Type Catalyst
- •Caution
- •Caution •
- •Valve Seating Surface Width
- •Caution
- •Top Ring [d] Oil Ring Expander
- •Second Ring [e] Lower Oil Ring Steel Rail
- •Upper Oil Ring Steel Rail [f] Hollow
- •Muffler
- •A warning
- •Install the muffler body and exhaust pipe.
- •Clutch table of contents
- •If new dry friction plates and steel plates are installed, apply engine oil to the surfaces of each plate to avoid clutch plate seizure. * •
- •Engine Lubrication System table of contents
- •Engine Oil Flow Chart
- •A warning
- •A warning
- •A warning
- •Engine Removal/lnstallation table of contents
- •A warning
- •Crankshaft / Transmission table of contents
- •Caution
- •A warning
- •Caution
- •Immediately dry the bolts and nuts with compressed air after cleaning.
- •Table of contents
- •A warning
- •Specia Tools
- •Inside Circlip Pliers : 57001-143
- •A warning
- •Valve Core (let out the air)
- •Inspect the rim and tire, and replace them if necessary.
- •Final Drive table of contents
- •G: Apply grease. Ho: Apply heavy oil.
- •Special Tools
- •Inside Circlip Pliers : Jack :
- •Special Tool * Inside Circlip Pliers: 57001-143 [b]
- •Special Tool - Inside Circlip Pliers: 57001-143
- •If the runout exceeds the service limit, replace the rear sprocket.
- •Brakes table of contents
- •Special Tools
- •Inside Circlip Pliers : 57001-143
- •Caution
- •Caution
- •Immediately wash away any brake fluid that spills. Note
- •Caution
- •Immediately wash away any brake fluid that spills.
- •A warning
- •A warning
- •A warning
- •Isopropyl alcohol, or ethyl alcohol.
- •A warning
- •A warning
- •Immediately wash away any brake fluid that spills. * •
- •18 Brakes Master Cylinder
- •Caution
- •Caution
- •Suspension table of contents
- •Exploded View
- •Special Tools
- •Inside Circlip Pliers : 57001-143
- •(From the top of the outer tube) note
- •If the inner tube is badly bent or creased, replace it. Excessive bending, followed by subsequent straightening, can weaken the inner tube.
- •A warning
- •A warning
- •Caution * ★
- •24 Suspension
- •Steering table of contents
- •4 Steering Special Tools
- •A warning
- •Fairings
- •Insert the projection of rear fender rear under the rear fender front.
- •Install the front part of the flap under the rear fender rear.
- •Install the harness clamp in accordance with Harness Routing section in Appendix chapter.
- •A warning
- •Electrical System table of contents
- •Parts Location
- •Precautions
- •If by chance an excessive amount of gas is generated due to overcharging, the safety valve operates to keep the battery safe.
- •A warning
- •A warning
- •If possible, do not quick charge. If the quick charge is done due to unavoidable circumstances, do standard charge later on.
- •If 24 volts is applied for more than a few seconds, the regulator/rectifier may be damaged.
- •Ignition System
- •Ignition System Troubleshooting
- •Ignition System
- •A warning
- •Ignition System
- •Ignition System
- •Ignition System
- •Ignition Coil Winding Resistance
- •Ignition System
- •A warning
- •If the reading is less than the specified value, check the following.
- •Insert the spark plug vertically into the plug hole with the plug [a] installed in the plug wrench [b],
- •Ignition System
- •Ignition System
- •Ignition System
- •1St Check
- •Interlock Operation Voltage Standard: 4 V or more
- •Ignition System
- •2Nd Check
- •Ignition System
- •Ignition System Circuit
- •Turn Signal Light Circuit
- •A warning
- •Caution
- •Appendix table of contents
- •Ic igniter in ecu trouble Fuel/air mixture incorrect:
FUEL
SYSTEM (DFI) 3-71
Inlet
Air Pressure Sensor (Service Code 12)
Input
Voltage Inspection
NOTE
O
Be
sure the battery is fully charged.
O
The
inspection is the same as ‘‘Input Voltage Inspection” of the
throttle sensor and the atmospheric pressure sensor.
Turn
the ignition switch OFF.
Remove
the ECU (see this chapter). Do not disconnect the ECU connectors.
Connect
a digital voltmeter [A] to the connector [B], with the needle
adapter set.
Special
Tool - Needle Adapter Set: 57001-1457
Meter
(+)-> BL lead (terminal 1)
Meter
(-) -> BR/BK lead (terminal 14)
Measure
the input voltage with the engine stopped, and with the connectors
joined.
Turn
the ignition switch ON.
If
the reading is less than the standard range, check the ECU for its
ground, and power supply (see this chapter). If the ground and
power supply are good, replace the ECU.
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Inlet Air Pressure Sensor Input Voltage Connections to ecu
Input Voltage at ecu Standard: 4.75 - 5.25 V dc
3-72
FUEL SYSTEM (DFI)
If
the reading is within the standard range, and check the input
voltage again at the sensor connector.
Remove
the air cleaner housing (see Air Cleaner Housing Removal).
Disconnect
the inlet air pressure sensor connector and connect the harness
adapter [A] between the sub harness connector and inlet air
pressure sensor connector.
Connect
a digital meter to the harness adapter leads.
[B]
Inlet Air Pressure Sensor Special
Tool - Throttle Sensor Harness Adapter #2: 57001-1408
Inlet
Air Pressure Sensor Input Voltage Connections to Sensor Meter (+) -»
BL lead [C]
Meter
(-) -► BR/BK lead [D]
Measure
the input voltage with the engine stopped.
Turn
the ignition switch ON.
Input
Voltage at Sensor Connector Standard: 4.75 ~ 5.25 V DC
If
the reading is out of the standard range, check the wiring (see
wiring diagram in this section).
If
the reading is good, the input voltage is normal. Check the output
voltage.
Turn
the ignition switch OFF.
Output
Voltage Inspection
Measure
the output voltage at the ECU in the same way as input voltage
inspection. Note the following.
Inlet
Air Pressure Sensor Output Voltage Connections to ECU Meter (+) ->
Y/BL lead (terminal 17)
Meter
(-) BR/BK lead (terminal 14)
Output
Voltage at ECU
Usable
Range: 3.80 - 4.20 V DC at the standard
atmospheric
pressure (101.32 kPa, 76 cmHg abs.)
NOTE
O
The
output voltage changes according to the local atmospheric
pressure.
O
The
vacuum sensor output voltage is based on a nearly perfect vacuum in
the small chamber of the sensor. So, the sensor indicates absolute
vacuum pressure.
★
If
the output voltage is within the usable range, check the ECU for its
ground, and power supply (see this chapter). If the ground and power
supply are good, replace the ECU.
Inlet Air Pressure Sensor (Service Code 12)
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FUEL
SYSTEM (DFI) 3-73
Inlet
Air Pressure Sensor (Service Code 12)
If
the output voltage is far out of the usable range, check the output
voltage again at the sensor connector [A] (when the lead is open,
the output voltage is about 1.8
V).
Connect
a digital meter to the harness adapter leads.
Inlet
Air Pressure Sensor Special
Tool - Throttle Sensor Harness Adapter #2: 57001-1408
Inlet
Air Pressure Sensor Output Voltage Connections to Sensor Meter (+)
-► Y/BL lead [C]
Meter
(-) -> BR/BK lead [D]
Output
Voltage at Sensor Connector
Usable
Range: 3.80 - 4.20 V DC at the standard
atmospheric
pressure (101.32 kPa or 76 cmHg absolute)
If
the output voltage is normal, check the wiring for continuity
(see next diagram).
If
the output voltage is out of the usable range, replace the sensor.
Turn
the ignition switch OFF.
Remove
the throttle sensor harness adapter.
★
If
you need to check the inlet air pressure sensor for vacuum
other than 76 cmHg (abs), check the output voltage as follows:
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