
- •Foreword
- •A warning
- •General Information table of contents
- •Before Servicing
- •Before Servicing
- •Before Servicing
- •Model Identification
- •Model Identification
- •Periodic Maintenance table of contents
- •Special Tools
- •A warning
- •Idle Speed
- •Special Tool - Lead Wire-Peak Voltage Adapter: 57001-1449
- •Caution •
- •Caution
- •If dirt or dust is allowed to pass through into the throttle assy, the throttle may become stuck, possibly causing an accident.
- •If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
- •A warning
- •If hard water is used in the system, it causes scales accumulation in the water passages, and considerably reduces the efficiency of the cooling system.
- •Valve Clearance
- •Valve Clearance Adjustment
- •Valve clearance adjustment chart inlet valve
- •A warning
- •A warning
- •Mm (0.15 in.) (michelin) Service Limit: 1 mm (0.04 in.),
- •5.6 Mm (0.22 in.) (michelin) Service Limit: 2 mm (0.08 in.) (Up to 130 km/h)
- •3 Mm (0.12 in.) (Over 130 km/h)
- •A warning
- •A warning
- •A warning
- •A warning
- •Immediately blow the chain dry with compressed air after cleaning.
- •A warning
- •A warning
- •A warning
- •On the insulator, as shown. Other spark plugs will wear prematurely.
- •Fuel System (dfi) table of contents
- •Outline
- •Inquiries to Rider
- •Ignition sw off:
- •Ignition sw on:
- •43 (W) Terminal 12.5 V or more Battery Voltage (12.5 V or more)
- •Inspection Flow Chart
- •A warning
- •A warning
- •A warning
- •A warning
- •A warning
- •A warning
- •Standard- BatterY Voltage (12.5 V or more) for 3 seconds, and then 0 V.
- •Caution
- •Injector Resistance Connections to Injector
- •Idle Speed
- •It has been adjusted and set with precision at the factory.
- •Inlet Air Pressure Sensor Input Voltage Connections to ecu
- •Input Voltage at ecu Standard: 4.75 - 5.25 V dc
- •Inlet Air Pressure Sensor (Service Code 12)
- •Inlet Air Pressure Sensor Output Voltage Connection to Sensor
- •Inlet Air Pressure Sensor (Service Code 12)
- •Inlet Air Temperature Sensor (Service Code 13)
- •Inlet Air Temperature Sensor (Service Code 13)
- •Inlet Air Temperature Sensor Resistance Standard: 1.6 - 3.7 kH at 20°c (68°f)
- •Inlet Air Temperature Sensor (Service Code 13)
- •Input Voltage at ecu
- •Input Voltage at Sensor Connector Standard: 4.75 - 5.25 V dc
- •Input Voltage at Sensor
- •Vehicle-down Sensor (Service Code 31)
- •Valve full opening to closing)
- •Input Voltage at ecu
- •Input Voltage at Sensor
- •A warning
- •Caution
- •If dirt gets into the engine, excessive engine wear and possible engine damage will occur. •
- •A warning
- •Air Line
- •A warning
- •A warning
- •In the tank cap. This could cause damage and clogging of the labyrinth in the cap.
- •A warning
- •A warning
- •A warning
- •Cooling System table of contents
- •Special Tool
- •6 Cooling system Coolant Flow Chart
- •If coolant must be added often, or the reservoir tank has run completely dry, there is probably leakage in the cooling system. Check the system for leaks. * •
- •Radiator, Radiator Fan
- •A warning
- •Radiator, Radiator Fan
- •Radiator, Radiator Fan
- •Caution
- •Engine Top End table of contents
- •R marked side face up.
- •Rn marked side face up.
- •A marking hollow facing forward.
- •78.2: Horsepower 78.2 kW (106.3 ps) h: Honeycomb Type Catalyst
- •Caution
- •Caution •
- •Valve Seating Surface Width
- •Caution
- •Top Ring [d] Oil Ring Expander
- •Second Ring [e] Lower Oil Ring Steel Rail
- •Upper Oil Ring Steel Rail [f] Hollow
- •Muffler
- •A warning
- •Install the muffler body and exhaust pipe.
- •Clutch table of contents
- •If new dry friction plates and steel plates are installed, apply engine oil to the surfaces of each plate to avoid clutch plate seizure. * •
- •Engine Lubrication System table of contents
- •Engine Oil Flow Chart
- •A warning
- •A warning
- •A warning
- •Engine Removal/lnstallation table of contents
- •A warning
- •Crankshaft / Transmission table of contents
- •Caution
- •A warning
- •Caution
- •Immediately dry the bolts and nuts with compressed air after cleaning.
- •Table of contents
- •A warning
- •Specia Tools
- •Inside Circlip Pliers : 57001-143
- •A warning
- •Valve Core (let out the air)
- •Inspect the rim and tire, and replace them if necessary.
- •Final Drive table of contents
- •G: Apply grease. Ho: Apply heavy oil.
- •Special Tools
- •Inside Circlip Pliers : Jack :
- •Special Tool * Inside Circlip Pliers: 57001-143 [b]
- •Special Tool - Inside Circlip Pliers: 57001-143
- •If the runout exceeds the service limit, replace the rear sprocket.
- •Brakes table of contents
- •Special Tools
- •Inside Circlip Pliers : 57001-143
- •Caution
- •Caution
- •Immediately wash away any brake fluid that spills. Note
- •Caution
- •Immediately wash away any brake fluid that spills.
- •A warning
- •A warning
- •A warning
- •Isopropyl alcohol, or ethyl alcohol.
- •A warning
- •A warning
- •Immediately wash away any brake fluid that spills. * •
- •18 Brakes Master Cylinder
- •Caution
- •Caution
- •Suspension table of contents
- •Exploded View
- •Special Tools
- •Inside Circlip Pliers : 57001-143
- •(From the top of the outer tube) note
- •If the inner tube is badly bent or creased, replace it. Excessive bending, followed by subsequent straightening, can weaken the inner tube.
- •A warning
- •A warning
- •Caution * ★
- •24 Suspension
- •Steering table of contents
- •4 Steering Special Tools
- •A warning
- •Fairings
- •Insert the projection of rear fender rear under the rear fender front.
- •Install the front part of the flap under the rear fender rear.
- •Install the harness clamp in accordance with Harness Routing section in Appendix chapter.
- •A warning
- •Electrical System table of contents
- •Parts Location
- •Precautions
- •If by chance an excessive amount of gas is generated due to overcharging, the safety valve operates to keep the battery safe.
- •A warning
- •A warning
- •If possible, do not quick charge. If the quick charge is done due to unavoidable circumstances, do standard charge later on.
- •If 24 volts is applied for more than a few seconds, the regulator/rectifier may be damaged.
- •Ignition System
- •Ignition System Troubleshooting
- •Ignition System
- •A warning
- •Ignition System
- •Ignition System
- •Ignition System
- •Ignition Coil Winding Resistance
- •Ignition System
- •A warning
- •If the reading is less than the specified value, check the following.
- •Insert the spark plug vertically into the plug hole with the plug [a] installed in the plug wrench [b],
- •Ignition System
- •Ignition System
- •Ignition System
- •1St Check
- •Interlock Operation Voltage Standard: 4 V or more
- •Ignition System
- •2Nd Check
- •Ignition System
- •Ignition System Circuit
- •Turn Signal Light Circuit
- •A warning
- •Caution
- •Appendix table of contents
- •Ic igniter in ecu trouble Fuel/air mixture incorrect:
Maintenance
Procedure
PERIODIC
MAINTENANCE 2-29
Install
the oil filter clamp so that projection [B] fits the slot
[A]
of oil cooler.
Tighten:
Torque
- Oil Filter Clamp Bolt [C]: 5.9 N-m (0.60 kgfm, 52 in-lb)
Pour
in the specified type and amount of oil (see Engine Oil Change).
Wheels/Tires
Tire
Wear Check Tire
Inspection
As
the tire tread wears down, the tire becomes more susceptible to
puncture and failure. An accepted estimate is that 90 % of all tire
failures occur during the last 10 % of tread life (90 % worn). So it
is false economy and unsafe to use the tires until they are bald.
Remove
any imbedded stones or other foreign particles from the tread.
Visually
inspect the tire for cracks and cuts, replacing the tire in case of
damage. Swelling or high spots indicate internal damage, requiring
tire replacement.
Measure
the tread depth at the center of the tread with a depth gauge [A],
Since the tire may wear unevenly, take measurement at several
places.
If
any measurement is less than the service limit, replace the tire.
Tread
Depth Front:
Standard: 3.8
mm (0.15 in.) (BRIDGESTONE),
(DE,
AT, CH) 1.6 mm (0.06 in.)
Rear:
Standard: 5.8
mm (0.23 in.) (BRIDGESTONE)
To
ensure safe handling and stability, use only the recommended
standard tires for replacement, inflated to the standard
pressure.
http://moto.amoti.rtt/
Mm (0.15 in.) (michelin) Service Limit: 1 mm (0.04 in.),
5.6 Mm (0.22 in.) (michelin) Service Limit: 2 mm (0.08 in.) (Up to 130 km/h)
3 Mm (0.12 in.) (Over 130 km/h)
A warning
Front |
Up to 180 kg |
250 kPa |
|
(397 lb) |
(2.5 kgf/cm2, 36 psi) |
Rear |
Up to 180 kg |
290 kPa |
|
(397 lb) |
(2.9 kgf/cm2, 42 psi) |
Final
Drive
Drive
Chain Wear Check
Drive
Chain Slack Inspection
NOTE
O
Check
the slack with the motorcycle setting on its side
stand.
O
Clean
the chain if it is dirty, and lubricate it if it appears
dry.
Check
the wheel alignment (see Wheel Alignment Inspec-
tion).
Rotate
the rear wheel to find the position where the chain
is
tightest.
Measure
the vertical movement (chain slack) [A] midway
between
the sprockets.
If
the chain slack exceeds the standard, adjust it.
Chain
Slack
Standard: 25
- 30 mm (1.0 - 1.2 in.)
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Maintenance
Procedure
PERIODIC
MAINTENANCE 2-31
Drive
Chain Slack Adjustment
Remove
the cotter pin [A], and loosen the axle nut [B],
Loosen
the both chain adjuster locknuts [Cj.
If
the chain is too loose, turn out the left and right chain
adjuster
[D] evenly.
If
the chain is too tight, turn in the left and right chain
adjusters
evenly, and kick the wheel forward.
Turn
both chain adjusters evenly until the drive chain has
the
correct amount of slack. To keep the chain and wheel
properly
aligned, the notch [E] on the left wheel alignment
indicator
[F] should align with the same swingarm mark or
position
[G] that the right indicator notch aligns with.
Misalignment
of the wheel will result in abnormal wear and may result in an
unsafe riding condition.
Tighten
both chain adjuster locknuts securely.
Tighten
the axle nut.
Torque
- Rear Axle Nut: 127 Nm (13.0 kgf-m, 92 ft-lb)
Turn
the wheel, measure the chain slack again at the tightest
position, and readjust if necessary.
Insert
a new cotter pin into the axle and bend its end securely.
Wheel
Alignment Inspection/Adjustment
Check
that the notch [A] on the left alignment indicator [B]
aligns
with the same swingarm mark or position [C] that
the
right alignment indicator notch aligns with.
If
they do not, adjust the chain slack and align the wheel
alignment
(see Drive Chain Slack Adjustment).
NOTE
O
Wheel
alignment can be also checked using the
straightedge
or string method.
Misalignment
of the wheel will result in abnormal wear, and may result in an
unsafe riding condition.
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A warning
A warning