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CFM56-7B

TRAINING MANUAL

 

 

 

 

ENGINE REMOVAL AND INSTALLATION

TRAINING COURSE

 

 

 

Document: GEK 112143R6

 

EFFECTIVITY 737-600/700/800/900/BBJ/C40A/B/C/P8A/MMA/AWAC

 

CFM PROPRIETARY INFORMATION

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Sept. 2006

 

CFM56-7B

TRAINING MANUAL

 

 

 

 

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Sept. 2006

 

CFM56-7B

TRAINING MANUAL

CFM56-7B

Removal & Installation Training Course

 

The Power

 

Of Flight

 

Document: GEK 112143R6

CFM Proprietary Information

Revised: Sept. 2006

 

The information contained in this document is CFM Proprietary Information and is disclosed in confidence. It is the property of CFM and shall not be used,

disclosed to others, or reproduced without the express written consent of CFM International. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part. The information contained in this document may also be controlled by

the U.S. export control laws. Unauthorized export or re-export is prohibited.

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Table of Contents

Page 05

 

 

 

 

 

 

Power Plant Removal Preparation ………………………………………………..…

Page 07

 

 

 

Engine Preservation ………………………………………………………………..…

Page 13

 

 

 

Engine History Data, Tests And Inspections ………….……………………….…

Page 15

 

 

 

Airplane Preparation ……………………………………………………………….….

Page 33

 

 

 

Static Grounding ………………………………..………………………………….….

Page 41

 

 

 

Airplane Leveling …………………..……………………………………………….….

Page 43

 

 

 

Engine Nacelle ……………………………………………………………………….…

Page 47

 

 

 

Fan Cowling …………………………………….………………………………………

Page 49

 

 

 

Thrust Reverser Safety Tooling …………………………………………………….

Page 55

 

 

 

Thrust Reverser Hold Open Tooling ……………………………………………….

Page 59

 

 

 

Fuel System Preparation …………………………………………..……………….…

Page 69

 

 

 

Engine Quick Disconnects ……………………………………………………….….

Page 71

 

 

 

Engine Core Disconnects …………..……………………………………………..…

Page 79

 

 

 

Thumbnail Fairing ……………………………………………………………………..

Page 89

 

 

 

Forward Bootstrap Tooling …………………………………………………….……

Page 91

 

 

 

AFT Bootstrap Tooling ……………………………………………………………..…

Page 119

 

 

 

Engine Transportation Stand …………………………………………………….….

Page 129

 

 

 

Engine Mounts …………………………………………………………………….…..

Page 139

 

 

 

Engine Transportation ……………………………………………………………...…

Page 163

 

 

 

Thrust Reverser Tooling ……………………………………………………….……… Page 167

 

 

 

Engine Inlet Tooling ……………………………………………………………………

Page 189

 

 

 

 

 

 

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CFM56-7B

Power Plant Removal Preparation

General Description

Before power plant removal begins, read the procedures and understand them. Note carefully the warnings, cautions, tooling, inspections, checks and consumable products before you begin. A full overview is needed before beginning and after installation to save time and avoid possible oversights.

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TRAINING MANUAL

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TRAINING MANUAL

 

 

 

 

POWER PLANT REMOVAL PREPARATION

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TRAINING MANUAL

 

 

 

 

Power Plant Removal Preparation

Power Plant Installation

General Description

Before power plant removal begins, many tasks need to be considered, they are:

1.Engine history and recording faults

2.Data retrieval and storage

3.Engine preservation

4.Special Inspections

5.BITE tests

6.Ground tests

7.Erasing old faults and data

8.AVM checks

9.Other Front face BITE checks

10.Shop visit and engine history information

General Description

After power plant installation, many tasks need to be considered, they are:

1.Checking for current status of faults stored

2.Erasing EEC/DEU data fault check

3.Engine Serial number CDU input

4.FMC and EEC software status

5.ID plug verification status

6.Ground tests

7.BITE tests

8.Erasing faults and data status

9.Other Front face BITE checks

10.Engine depreservation

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TRAINING MANUAL

 

 

 

DMS

EAU

ID PLUG

 

ACARS

DFDAU

AVMM

DFDR

DEU’s

MCD’s

CDU

BSIBSI

PDLPDL

QARQAR

 

GROUNDD TESTSTESTS

EEC BITE

INPUT MONITORINGRING

PRESERVATION

POWER PLANT REMOVAL PREPARARTION

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Sept. 2006