guide2008_en
.pdf4.5.4.1Investment costs
The total investment costs of the project amount to €64.5 Million (€62 Million of fixed assets, €1 Million of pre-production expenses, and €1.5 Million of variation in working capital). More specifically:
-The land to be bought costs €50 per m2 and the company needs 60,000 m2, for a total cost of €3 Million.
-The project includes the construction of two new plants, the first of 2,000 m2 and the second of 5,000 m2, for a total cost of €17 Million.
-The acquisition of tools, machinery, software and hardware from the best suppliers is expected to cost €42 Million.
-Licences and Patents expenses are estimated at €1 Million.
All the costs are considered net of Value Added Tax.
4.5.4.2Operating costs
Operations will require different inputs. Assumptions are made about their dynamics depending on the expected market growth (prices and demand).
Table 4.53 Main costs as a percentage of sales
COST ITEMS |
Value as% of sales |
Average annual increase/decrease (%) |
|
Raw materials |
51 |
0.00 |
|
Electricity |
4 |
0.10 |
|
Fuel |
5 |
0.30 |
|
Maintenance |
3 |
0.00 |
|
General industrial costs |
3 |
-0.15 |
|
Administrative variable costs |
3 |
-0.10 |
|
Sales expenditures A |
3 |
0.00 |
|
Sales expenditures B |
4 |
0.00 |
|
Sales expenditures C |
2 |
0.00 |
With regard to the cost of labour, the required number of workers and the cost per worker in future years, the assumptions are shown in Table 4.54. To simplify the calculation it was assumed that labour costs included some other minor fixed costs (e.g. administrative costs).
Table 4.54 Cost of labour / Main consumption
Type of worker |
Number needed |
Baseline salary (000/€) |
Increase in base salary (%) |
|
Unskilled workers |
50 |
13 |
1.00 |
|
Skilled workers |
25 |
15 |
1.20 |
|
White collars |
20 |
18 |
1.50 |
|
|
|
|
|
4.5.4.3Operating revenues
The company will produce three outputs, in particular two for specific customers and one for the market. Detailed forecasts were made for the output and the price of each of them (not reported here).
The three financial performance indicators were calculated:
-the project’s return on investment (FNPV(C) and FRR(C))
-the project’s return on national capital (FNPV(K) and FRR(K))
-the project’s return on private equity (FNPV(Kp) and FRR(Kp))
190
Finally, a residual value was estimated of €28 Million in year 10. The conversion factors applied to the buildings, the replacement of short-life equipment and the residual value were calculated as a weighted average of the single components’ conversion factors.
A standard conversion factor of 0.95 was used to account for generic price distortions in the country.
Table 4.55 Conversion factors per type of cost
Type of cost |
CF |
Notes |
|
Skilled labour |
0.600 |
Shadow wage for non-competitive labour market |
|
Land |
1.235 |
Concession price below market price |
|
Buildings |
0.715 |
50% construction materials (CF=SCF), 40% labour, 10% profit (CF=0) |
|
Raw Materials |
0.950 |
Traded goods; CF=0.95 |
|
Equipment |
0.990 |
Set like CF of machinery aggregate sector (0.99) |
|
Electricity |
0.970 |
As in the public utilities sector |
|
Fuel |
0.970 |
As in the public utilities sector |
|
Replacement of short-life equipment |
0.756 |
60% labour, 40% equipment |
|
Investment (weighted) |
0.928 |
4.8% land, 27% buildings, 66.7% equipment, 1.6% patents and licenses |
|
Residual value |
0.928 |
100% investment (weighted) |
The real discount rate was 5.5%, as indicated in Working Document No 4 for Cohesion Countries.
Even though there will be some beneficial externalities (e.g. for other users of the roads to be built) and some displacement effects, they were not estimated, because they were assumed to be modest. The negative effects deriving from the traffic congestion due to the new industrial plant will be compensated by the new roads that the company has to build. As a negative externality, the pollutant emissions were taken into account.
It is not easy to estimate the economic value of the overall environmental damage because of the variety of pollutant emissions and because of the lack of reliable data about the volume of emissions for industry sectors other than those subject to emission limitation regulation. The company will provide an environmental impact assessment carried out by external experts from which it may be possible to identify the volume of each pollutant produced during the industrial process.
An average emission of 0.5 ton of CO2 per unit of production was assumed. A prudential economic value of €8 was applied to 1 ton of CO2.
The economic performance is better than the financial return on investment (see Table 4.62) mainly thanks to the socio-economic valuation of the costs. In fact the economic analysis gave these performance indicators:
- Economic Net Present value |
ENPV |
€3,537,540 |
|
- |
Economic Internal Rate of Return |
ERR |
6.7% |
- |
Benefit Cost Ratio |
B/C |
1.02 |
4.5.6Risk assessment
In order to assess the project risk, a sensitivity analysis was carried out as a first step. Moreover, as stated in Regulation (EC) 1086/2006, a complete risk assessment was also conducted.
For industrial investment projects the two most critical variables are the sales and the investment costs. Operating costs are also critical, but in this case they have been calculated as a function of sales, therefore they are directly correlated to them.
Consequently, a sensitivity analysis that considers possible variations in operating costs and items of investment costs must be carried out.
192
Table 4.62 Financial return on investment (thousands of Euros)
|
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
||||||||||
Product A |
0 |
1,200 |
1,800 |
3,060 |
4,766 |
4,934 |
5,108 |
5,287 |
5,473 |
5,665 |
Product B |
0 |
750 |
1,050 |
1,680 |
2,206 |
2,272 |
2,341 |
2,412 |
2,485 |
2,534 |
Product C |
0 |
2,400 |
3,840 |
6,912 |
20,798 |
27,119 |
27,744 |
28,384 |
29,038 |
29,708 |
SALES |
0 |
4,350 |
6,690 |
11,652 |
27,770 |
34,325 |
35,193 |
36,083 |
36,996 |
37,907 |
Raw materials |
0 |
2,219 |
3,412 |
5,943 |
14,163 |
17,506 |
17,948 |
18,402 |
18,868 |
19,333 |
Labour |
0 |
295 |
820 |
1,418 |
1,435 |
1,452 |
1,469 |
1,486 |
1,504 |
1,522 |
Electricity |
0 |
178 |
281 |
501 |
1,222 |
1,545 |
1,619 |
1,696 |
1,776 |
1,857 |
Fuel |
0 |
231 |
375 |
687 |
1,722 |
2,231 |
2,393 |
2,562 |
2,738 |
2,919 |
Maintenance |
0 |
131 |
201 |
350 |
833 |
1,030 |
1,056 |
1,082 |
1,110 |
1,137 |
General industrial costs |
0 |
124 |
181 |
297 |
666 |
772 |
739 |
704 |
666 |
625 |
Administrative costs |
0 |
126 |
187 |
315 |
722 |
858 |
845 |
830 |
814 |
796 |
Sales expenditure |
0 |
114 |
173 |
297 |
647 |
781 |
802 |
823 |
844 |
865 |
TOTAL OPERATING COSTS |
0 |
3,418 |
5,630 |
9,808 |
21,410 |
26,175 |
26,871 |
27,585 |
28,320 |
29,054 |
RETIREMENT BONUS |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Land |
3,000 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Buildings |
6,000 |
6,000 |
5,000 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
New Equipment |
10,000 |
14,000 |
18,000 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Used Equipment |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Extraordinary Maintenance |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
FIXED ASSETS |
19,000 |
20,000 |
23,000 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Licenses |
0 |
0 |
500 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Patents |
0 |
0 |
500 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Other pre-production expenses |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
PRE-PRODUCTION EXPENDITURE |
0 |
0 |
1,000 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Investments costs |
19,000 |
20,000 |
24,000 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Cash |
50 |
125 |
90 |
90 |
90 |
90 |
90 |
90 |
90 |
90 |
Client |
110 |
460 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
600 |
Stock |
1,400 |
2,000 |
2,000 |
2,000 |
2,000 |
2,000 |
2,000 |
2,000 |
2,000 |
2,000 |
Current Liabilities |
1,060 |
1,185 |
1,190 |
1,190 |
1,190 |
1,190 |
1,190 |
1,190 |
1,190 |
1,190 |
Net working capital |
500 |
1,400 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
1,500 |
Variations in working capital |
500 |
900 |
100 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
Replacement of short-life equipment |
0 |
0 |
0 |
0 |
0 |
240 |
420 |
540 |
296 |
518 |
Residual value |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
-28,000 |
Other investment items |
0 |
0 |
0 |
0 |
0 |
240 |
420 |
540 |
296 |
-27,482 |
TOTAL INVESTMENT COSTS |
19,500 |
20,900 |
24,100 |
0 |
0 |
240 |
420 |
540 |
296 |
-27,482 |
TOTAL EXPENDITURE |
19,500 |
24,318 |
29,730 |
9,808 |
21,410 |
26,415 |
27,291 |
28,125 |
28,616 |
1,572 |
|
|
|
|
|
|
|
|
|
|
|
NET CASH FLOW |
-19,500 |
-19,968 |
-23,040 |
1,844 |
6,360 |
7,910 |
7,902 |
7,958 |
8,380 |
36,335 |
|
|
|
|
|
|
|
|
|
|
|
Discount Rate |
5.0% |
|
|
|
|
|
|
|
|
|
FNPV (C) |
-5,472.5 |
|
|
|
|
|
|
|
|
|
FRR (C) |
3.3% |
|
|
|
|
|
|
|
|
|
196
Table 4.64 Return on private equity (thousands of Euros)
|
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
|
|
|||||||||||
Product A |
0 |
1,200 |
1,800 |
3,060 |
4,766 |
4,934 |
5,108 |
5,287 |
5,473 |
5665 |
|
Product B |
0 |
750 |
1,050 |
1,680 |
2,206 |
2,272 |
2,341 |
2,412 |
2,485 |
2534 |
|
Product C |
0 |
2,400 |
3,840 |
6,912 |
20,798 |
27,119 |
27,744 |
28,384 |
29,038 |
29,708 |
|
SALES |
0 |
4,350 |
6,690 |
11,652 |
27,770 |
34,325 |
35,193 |
36,083 |
36,996 |
37,907 |
|
RESIDUAL VALUE |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
28,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL REVENUES |
0 |
4,350 |
6,690 |
11,652 |
27,770 |
34,325 |
35,193 |
36,083 |
36,996 |
65,907 |
|
Raw materials |
0 |
2,219 |
3,412 |
5,943 |
14,163 |
17,506 |
17,948 |
18,402 |
18,868 |
19,333 |
|
Labour |
0 |
295 |
820 |
1,418 |
1,435 |
1,452 |
1,469 |
1,486 |
1,504 |
1,522 |
|
Electricity |
0 |
178 |
281 |
501 |
1,222 |
1,545 |
1,619 |
1,696 |
1,776 |
1,857 |
|
Fuel |
0 |
231 |
375 |
687 |
1,722 |
2,231 |
2,393 |
2,562 |
2,738 |
2,919 |
|
Maintenance |
0 |
131 |
201 |
350 |
833 |
1,030 |
1,056 |
1,082 |
1,110 |
1,137 |
|
General industrial costs |
0 |
124 |
181 |
297 |
666 |
772 |
739 |
704 |
666 |
625 |
|
Administrative costs |
0 |
126 |
187 |
315 |
722 |
858 |
845 |
830 |
814 |
796 |
|
Sales expenditure |
0 |
114 |
173 |
297 |
647 |
781 |
802 |
823 |
844 |
865 |
|
TOTAL OPERATING COSTS |
0 |
3418 |
5630 |
9808 |
21410 |
26175 |
26871 |
27585 |
28320 |
29054 |
|
Bonds and other financial resources |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
EIB loans |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
Other loans |
0 |
0 |
0 |
500 |
500 |
250 |
200 |
150 |
100 |
50 |
|
INTEREST |
0 |
0 |
0 |
500 |
500 |
250 |
200 |
150 |
100 |
50 |
|
RETIREMENT BONUS |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
Bonds and other financial resources |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
EIB loans |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
Other loans |
0 |
0 |
0 |
0 |
5,000 |
1,000 |
1,000 |
1,000 |
1,000 |
1,000 |
|
LOAN REIMBURSEMENT |
0 |
0 |
0 |
0 |
5,000 |
1,000 |
1,000 |
1,000 |
1,000 |
1,000 |
|
PRIVATE EQUITY |
10,500 |
15,468 |
7,640 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
|
TOTAL NATIONAL PUBLIC CONTRIBUTION |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL EXPENDITURE |
10,500 |
18,886 |
13,270 |
10,308 |
26,910 |
27,425 |
28,071 |
28,735 |
29,420 |
30,104 |
|
|
|
|
|
|
|
|
|
|
|
|
|
NET CASH FLOW |
-10,500 |
-14,536 |
-6,580 |
1,344 |
860 |
6,900 |
7,122 |
7,348 |
7,576 |
35,803 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount Rate |
5.0% |
|
|
|
|
|
|
|
|
|
|
FNPV (Kp) |
14,958.2 |
|
|
|
|
|
|
|
|
|
|
FRR (Kp) |
11.8% |
|
|
|
|
|
|
|
|
|
|
198