
- •Contents
- •Symbols and Abbreviations
- •Symbols
- •Greek Symbols
- •Subscripts
- •Abbreviations
- •Preface
- •Road Map of the Book
- •The Arrangement
- •Suggested Route for the Coursework
- •First Semester
- •Second Semester
- •Suggestions for the Class
- •Use of Semi-empirical Relations
- •1 Introduction
- •1.1 Overview
- •1.1.1 What Is to Be Learned?
- •1.1.2 Coursework Content
- •1.2 Brief Historical Background
- •1.3 Current Aircraft Design Status
- •1.3.1 Forces and Drivers
- •1.3.2 Current Civil Aircraft Design Trends
- •1.3.3 Current Military Aircraft Design Trends
- •1.4 Future Trends
- •1.4.1 Civil Aircraft Design: Future Trends
- •1.4.2 Military Aircraft Design: Future Trends
- •1.5 Learning Process
- •1.6 Units and Dimensions
- •1.7 Cost Implications
- •2 Methodology to Aircraft Design, Market Survey, and Airworthiness
- •2.1 Overview
- •2.1.1 What Is to Be Learned?
- •2.1.2 Coursework Content
- •2.2 Introduction
- •2.3 Typical Design Process
- •2.3.1 Four Phases of Aircraft Design
- •2.3.2 Typical Resources Deployment
- •2.3.3 Typical Cost Frame
- •2.3.4 Typical Time Frame
- •2.4 Typical Task Breakdown in Each Phase
- •Phase 1: Conceptual Study Phase (Feasibility Study)
- •Phase 3: Detailed Design Phase (Full-Scale Product Development)
- •2.4.1 Functional Tasks during the Conceptual Study (Phase 1: Civil Aircraft)
- •2.4.2 Project Activities for Small Aircraft Design
- •Phase 1: Conceptual Design (6 Months)
- •Phase 3: Detailed Design (Product Development) (12 Months)
- •2.5 Aircraft Familiarization
- •Fuselage Group
- •Wing Group
- •Empennage Group
- •Nacelle Group
- •Undercarriage Group
- •2.6 Market Survey
- •2.7 Civil Aircraft Market
- •2.8 Military Market
- •2.9 Comparison between Civil and Military Aircraft Design Requirements
- •2.10 Airworthiness Requirements
- •2.11 Coursework Procedures
- •3 Aerodynamic Considerations
- •3.1 Overview
- •3.1.1 What Is to Be Learned?
- •3.1.2 Coursework Content
- •3.2 Introduction
- •3.3 Atmosphere
- •3.4 Fundamental Equations
- •3.5.1 Flow Past Aerofoil
- •3.6 Aircraft Motion and Forces
- •3.6.1 Motion
- •3.6.2 Forces
- •3.7 Aerofoil
- •3.7.1 Groupings of Aerofoils and Their Properties
- •NACA Four-Digit Aerofoil
- •NACA Five-Digit Aerofoil
- •NACA Six-Digit Aerofoil
- •Other Types of Aerofoils
- •3.9 Generation of Lift
- •3.10 Types of Stall
- •3.10.1 Gradual Stall
- •3.10.2 Abrupt Stall
- •3.11 Comparison of Three NACA Aerofoils
- •3.12 High-Lift Devices
- •3.13 Transonic Effects – Area Rule
- •3.14 Wing Aerodynamics
- •3.14.1 Induced Drag and Total Aircraft Drag
- •3.15 Aspect Ratio Correction of 2D Aerofoil Characteristics for 3D Finite Wing
- •3.16.1 Planform Area, SW
- •3.16.2 Wing Aspect Ratio
- •3.16.4 Wing Root (Croot) and Tip (Ctip) Chord
- •3.16.6 Wing Twist
- •3.17 Mean Aerodynamic Chord
- •3.18 Compressibility Effect: Wing Sweep
- •3.19 Wing Stall Pattern and Wing Twist
- •3.20.1 The Square-Cube Law
- •3.20.2 Aircraft Wetted Area (AW) versus Wing Planform Area (Sw)
- •3.20.3 Additional Vortex Lift
- •3.20.4 Additional Surfaces on Wing
- •3.21 Finalizing Wing Design Parameters
- •3.22 Empennage
- •3.22.1 H-Tail
- •3.22.2 V-Tail
- •3.23 Fuselage
- •3.23.2 Fuselage Length, Lfus
- •3.23.3 Fineness Ratio, FR
- •3.23.4 Fuselage Upsweep Angle
- •3.23.5 Fuselage Closure Angle
- •3.23.6 Front Fuselage Closure Length, Lf
- •3.23.7 Aft Fuselage Closure Length, La
- •3.23.8 Midfuselage Constant Cross-Section Length, Lm
- •3.23.9 Fuselage Height, H
- •3.23.10 Fuselage Width, W
- •3.23.11 Average Diameter, Dave
- •3.23.12 Cabin Height, Hcab
- •3.23.13 Cabin Width, Wcab
- •3.24 Undercarriage
- •3.25 Nacelle and Intake
- •3.26 Speed Brakes and Dive Brakes
- •4.1 Overview
- •4.1.1 What Is to Be Learned?
- •4.1.2 Coursework Content
- •4.2 Introduction
- •4.3 Aircraft Evolution
- •4.4 Civil Aircraft Mission (Payload-Range)
- •4.5 Civil Subsonic Jet Aircraft Statistics (Sizing Parameters and Regression Analysis)
- •4.5.1 Maximum Takeoff Mass versus Number of Passengers
- •4.5.2 Maximum Takeoff Mass versus Operational Empty Mass
- •4.5.3 Maximum Takeoff Mass versus Fuel Load
- •4.5.4 Maximum Takeoff Mass versus Wing Area
- •4.5.5 Maximum Takeoff Mass versus Engine Power
- •4.5.6 Empennage Area versus Wing Area
- •4.5.7 Wing Loading versus Aircraft Span
- •4.6 Civil Aircraft Component Geometries
- •4.7 Fuselage Group
- •4.7.1 Fuselage Width
- •4.7.2 Fuselage Length
- •4.7.3 Front (Nose Cone) and Aft-End Closure
- •4.7.4 Flight Crew (Flight Deck) Compartment Layout
- •4.7.5 Cabin Crew and Passenger Facilities
- •4.7.6 Seat Arrangement, Pitch, and Posture (95th Percentile) Facilities
- •4.7.7 Passenger Facilities
- •4.7.8 Cargo Container Sizes
- •4.7.9 Doors – Emergency Exits
- •4.8 Wing Group
- •4.9 Empennage Group (Civil Aircraft)
- •4.10 Nacelle Group
- •4.11 Summary of Civil Aircraft Design Choices
- •4.13 Military Aircraft Mission
- •4.14.1 Military Aircraft Maximum Take-off Mass (MTOM) versus Payload
- •4.14.2 Military MTOM versus OEM
- •4.14.3 Military MTOM versus Fuel Load Mf
- •4.14.4 MTOM versus Wing Area (Military)
- •4.14.5 MTOM versus Engine Thrust (Military)
- •4.14.6 Empennage Area versus Wing Area (Military)
- •4.14.7 Aircraft Wetted Area versus Wing Area (Military)
- •4.15 Military Aircraft Component Geometries
- •4.16 Fuselage Group (Military)
- •4.17 Wing Group (Military)
- •4.17.1 Generic Wing Planform Shapes
- •4.18 Empennage Group (Military)
- •4.19 Intake/Nacelle Group (Military)
- •4.20 Undercarriage Group
- •4.21 Miscellaneous Comments
- •4.22 Summary of Military Aircraft Design Choices
- •5 Aircraft Load
- •5.1 Overview
- •5.1.1 What Is to Be Learned?
- •5.1.2 Coursework Content
- •5.2 Introduction
- •5.2.1 Buffet
- •5.2.2 Flutter
- •5.3 Flight Maneuvers
- •5.3.1 Pitch Plane (X-Z) Maneuver (Elevator/Canard-Induced)
- •5.3.2 Roll Plane (Y-Z) Maneuver (Aileron-Induced)
- •5.3.3 Yaw Plane (Z-X) Maneuver (Rudder-Induced)
- •5.4 Aircraft Loads
- •5.4.1 On the Ground
- •5.4.2 In Flight
- •5.5.1 Load Factor, n
- •5.6 Limits – Load and Speeds
- •5.6.1 Maximum Limit of Load Factor
- •5.6.2 Speed Limits
- •5.7 V-n Diagram
- •5.7.1 Low-Speed Limit
- •5.7.2 High-Speed Limit
- •5.7.3 Extreme Points of a V-n Diagram
- •Positive Loads
- •Negative Loads
- •5.8 Gust Envelope
- •6.1 Overview
- •6.1.1 What Is to Be Learned?
- •6.1.2 Coursework Content
- •6.2 Introduction
- •Closure of the Fuselage
- •6.4 Civil Aircraft Fuselage: Typical Shaping and Layout
- •6.4.1 Narrow-Body, Single-Aisle Aircraft
- •6.4.2 Wide-Body, Double-Aisle Aircraft
- •6.4.3 Worked-Out Example: Civil Aircraft Fuselage Layout
- •6.5.1 Aerofoil Selection
- •6.5.2 Wing Design
- •Planform Shape
- •Wing Reference Area
- •Wing Sweep
- •Wing Twist
- •Wing Dihedral/Anhedral
- •6.5.3 Wing-Mounted Control-Surface Layout
- •6.5.4 Positioning of the Wing Relative to the Fuselage
- •6.6.1 Horizontal Tail
- •6.6.2 Vertical Tail
- •6.8 Undercarriage Positioning
- •6.10 Miscellaneous Considerations in Civil Aircraft
- •6.12.1 Use of Statistics in the Class of Military Trainer Aircraft
- •6.12.3 Miscellaneous Considerations – Military Design
- •6.13 Variant CAS Design
- •6.13.1 Summary of the Worked-Out Military Aircraft Preliminary Details
- •7 Undercarriage
- •7.1 Overview
- •7.1.1 What Is to Be Learned?
- •7.1.2 Coursework Content
- •7.2 Introduction
- •7.3 Types of Undercarriage
- •7.5 Undercarriage Retraction and Stowage
- •7.5.1 Stowage Space Clearances
- •7.6 Undercarriage Design Drivers and Considerations
- •7.7 Turning of an Aircraft
- •7.8 Wheels
- •7.9 Loads on Wheels and Shock Absorbers
- •7.9.1 Load on Wheels
- •7.9.2 Energy Absorbed
- •7.11 Tires
- •7.13 Undercarriage Layout Methodology
- •7.14 Worked-Out Examples
- •7.14.1 Civil Aircraft: Bizjet
- •Baseline Aircraft with 10 Passengers at a 33-Inch Pitch
- •Shrunk Aircraft (Smallest in the Family Variant) with 6 Passengers at a 33-Inch Pitch
- •7.14.2 Military Aircraft: AJT
- •7.15 Miscellaneous Considerations
- •7.16 Undercarriage and Tire Data
- •8 Aircraft Weight and Center of Gravity Estimation
- •8.1 Overview
- •8.1.1 What Is to Be Learned?
- •8.1.2 Coursework Content
- •8.2 Introduction
- •8.3 The Weight Drivers
- •8.4 Aircraft Mass (Weight) Breakdown
- •8.5 Desirable CG Position
- •8.6 Aircraft Component Groups
- •8.6.1 Civil Aircraft
- •8.6.2 Military Aircraft (Combat Category)
- •8.7 Aircraft Component Mass Estimation
- •8.8 Rapid Mass Estimation Method: Civil Aircraft
- •8.9 Graphical Method for Predicting Aircraft Component Weight: Civil Aircraft
- •8.10 Semi-empirical Equation Method (Statistical)
- •8.10.1 Fuselage Group – Civil Aircraft
- •8.10.2 Wing Group – Civil Aircraft
- •8.10.3 Empennage Group – Civil Aircraft
- •8.10.4 Nacelle Group – Civil Aircraft
- •Jet Type (Includes Pylon Mass)
- •Turboprop Type
- •Piston-Engine Nacelle
- •8.10.5 Undercarriage Group – Civil Aircraft
- •Tricycle Type (Retractable) – Fuselage-Mounted (Nose and Main Gear Estimated Together)
- •8.10.6 Miscellaneous Group – Civil Aircraft
- •8.10.7 Power Plant Group – Civil Aircraft
- •Turbofans
- •Turboprops
- •Piston Engines
- •8.10.8 Systems Group – Civil Aircraft
- •8.10.9 Furnishing Group – Civil Aircraft
- •8.10.10 Contingency and Miscellaneous – Civil Aircraft
- •8.10.11 Crew – Civil Aircraft
- •8.10.12 Payload – Civil Aircraft
- •8.10.13 Fuel – Civil Aircraft
- •8.11 Worked-Out Example – Civil Aircraft
- •8.11.1 Fuselage Group Mass
- •8.11.2 Wing Group Mass
- •8.11.3 Empennage Group Mass
- •8.11.4 Nacelle Group Mass
- •8.11.5 Undercarriage Group Mass
- •8.11.6 Miscellaneous Group Mass
- •8.11.7 Power Plant Group Mass
- •8.11.8 Systems Group Mass
- •8.11.9 Furnishing Group Mass
- •8.11.10 Contingency Group Mass
- •8.11.11 Crew Mass
- •8.11.12 Payload Mass
- •8.11.13 Fuel Mass
- •8.11.14 Weight Summary
- •Variant Aircraft in the Family
- •8.12 Center of Gravity Determination
- •8.12.1 Bizjet Aircraft CG Location Example
- •8.12.2 First Iteration to Fine Tune CG Position Relative to Aircraft and Components
- •8.13 Rapid Mass Estimation Method – Military Aircraft
- •8.14 Graphical Method to Predict Aircraft Component Weight – Military Aircraft
- •8.15 Semi-empirical Equation Methods (Statistical) – Military Aircraft
- •8.15.1 Military Aircraft Fuselage Group (SI System)
- •8.15.2 Military Aircraft Wing Mass (SI System)
- •8.15.3 Military Aircraft Empennage
- •8.15.4 Nacelle Mass Example – Military Aircraft
- •8.15.5 Power Plant Group Mass Example – Military Aircraft
- •8.15.6 Undercarriage Mass Example – Military Aircraft
- •8.15.7 System Mass – Military Aircraft
- •8.15.8 Aircraft Furnishing – Military Aircraft
- •8.15.11 Crew Mass
- •8.16.1 AJT Fuselage Example (Based on CAS Variant)
- •8.16.2 AJT Wing Example (Based on CAS Variant)
- •8.16.3 AJT Empennage Example (Based on CAS Variant)
- •8.16.4 AJT Nacelle Mass Example (Based on CAS Variant)
- •8.16.5 AJT Power Plant Group Mass Example (Based on AJT Variant)
- •8.16.6 AJT Undercarriage Mass Example (Based on CAS Variant)
- •8.16.7 AJT Systems Group Mass Example (Based on AJT Variant)
- •8.16.8 AJT Furnishing Group Mass Example (Based on AJT Variant)
- •8.16.9 AJT Contingency Group Mass Example
- •8.16.10 AJT Crew Mass Example
- •8.16.13 Weights Summary – Military Aircraft
- •8.17 CG Position Determination – Military Aircraft
- •8.17.1 Classroom Worked-Out Military AJT CG Location Example
- •8.17.2 First Iteration to Fine Tune CG Position and Components Masses
- •9 Aircraft Drag
- •9.1 Overview
- •9.1.1 What Is to Be Learned?
- •9.1.2 Coursework Content
- •9.2 Introduction
- •9.4 Aircraft Drag Breakdown (Subsonic)
- •9.5 Aircraft Drag Formulation
- •9.6 Aircraft Drag Estimation Methodology (Subsonic)
- •9.7 Minimum Parasite Drag Estimation Methodology
- •9.7.2 Computation of Wetted Areas
- •Lifting Surfaces
- •Fuselage
- •Nacelle
- •9.7.3 Stepwise Approach to Compute Minimum Parasite Drag
- •9.8 Semi-empirical Relations to Estimate Aircraft Component Parasite Drag
- •9.8.1 Fuselage
- •9.8.2 Wing, Empennage, Pylons, and Winglets
- •9.8.3 Nacelle Drag
- •Intake Drag
- •Base Drag
- •Boat-Tail Drag
- •9.8.4 Excrescence Drag
- •9.8.5 Miscellaneous Parasite Drags
- •Air-Conditioning Drag
- •Trim Drag
- •Aerials
- •9.9 Notes on Excrescence Drag Resulting from Surface Imperfections
- •9.10 Minimum Parasite Drag
- •9.12 Subsonic Wave Drag
- •9.13 Total Aircraft Drag
- •9.14 Low-Speed Aircraft Drag at Takeoff and Landing
- •9.14.1 High-Lift Device Drag
- •9.14.2 Dive Brakes and Spoilers Drag
- •9.14.3 Undercarriage Drag
- •9.14.4 One-Engine Inoperative Drag
- •9.15 Propeller-Driven Aircraft Drag
- •9.16 Military Aircraft Drag
- •9.17 Supersonic Drag
- •9.18 Coursework Example: Civil Bizjet Aircraft
- •9.18.1 Geometric and Performance Data
- •Fuselage (see Figure 9.13)
- •Wing (see Figure 9.13)
- •Empennage (see Figure 9.13)
- •Nacelle (see Figure 9.13)
- •9.18.2 Computation of Wetted Areas, Re, and Basic CF
- •Fuselage
- •Wing
- •Empennage (same procedure as for the wing)
- •Nacelle
- •Pylon
- •9.18.3 Computation of 3D and Other Effects to Estimate Component
- •Fuselage
- •Wing
- •Empennage
- •Nacelle
- •Pylon
- •9.18.4 Summary of Parasite Drag
- •9.18.5 CDp Estimation
- •9.18.6 Induced Drag
- •9.18.7 Total Aircraft Drag at LRC
- •9.19 Coursework Example: Subsonic Military Aircraft
- •9.19.1 Geometric and Performance Data of a Vigilante RA-C5 Aircraft
- •Fuselage
- •Wing
- •Empennage
- •9.19.2 Computation of Wetted Areas, Re, and Basic CF
- •Fuselage
- •Wing
- •Empennage (same procedure as for the wing)
- •9.19.3 Computation of 3D and Other Effects to Estimate Component CDpmin
- •Fuselage
- •Wing
- •Empennage
- •9.19.4 Summary of Parasite Drag
- •9.19.5 CDp Estimation
- •9.19.6 Induced Drag
- •9.19.7 Supersonic Drag Estimation
- •9.19.8 Total Aircraft Drag
- •9.20 Concluding Remarks
- •10 Aircraft Power Plant and Integration
- •10.1 Overview
- •10.1.1 What Is to Be Learned?
- •10.1.2 Coursework Content
- •10.2 Background
- •10.4 Introduction: Air-Breathing Aircraft Engine Types
- •10.4.1 Simple Straight-Through Turbojet
- •10.4.2 Turbofan: Bypass Engine
- •10.4.3 Afterburner Engine
- •10.4.4 Turboprop Engine
- •10.4.5 Piston Engine
- •10.6 Formulation and Theory: Isentropic Case
- •10.6.1 Simple Straight-Through Turbojet Engine: Formulation
- •10.6.2 Bypass Turbofan Engine: Formulation
- •10.6.3 Afterburner Engine: Formulation
- •10.6.4 Turboprop Engine: Formulation
- •Summary
- •10.7 Engine Integration with an Aircraft: Installation Effects
- •10.7.1 Subsonic Civil Aircraft Nacelle and Engine Installation
- •10.7.2 Turboprop Integration to Aircraft
- •10.7.3 Combat Aircraft Engine Installation
- •10.8 Intake and Nozzle Design
- •10.8.1 Civil Aircraft Intake Design: Inlet Sizing
- •10.8.2 Military Aircraft Intake Design
- •10.9 Exhaust Nozzle and Thrust Reverser
- •10.9.1 Civil Aircraft Thrust Reverser Application
- •10.9.2 Civil Aircraft Exhaust Nozzles
- •10.9.3 Coursework Example of Civil Aircraft Nacelle Design
- •Intake Geometry (see Section 10.8.1)
- •Lip Section (Crown Cut)
- •Lip Section (Keel Cut)
- •Nozzle Geometry
- •10.9.4 Military Aircraft Thrust Reverser Application and Exhaust Nozzles
- •10.10 Propeller
- •10.10.2 Propeller Theory
- •Momentum Theory: Actuator Disc
- •Blade-Element Theory
- •10.10.3 Propeller Performance: Practical Engineering Applications
- •Static Performance (see Figures 10.34 and 10.36)
- •In-Flight Performance (see Figures 10.35 and 10.37)
- •10.10.5 Propeller Performance at STD Day: Worked-Out Example
- •10.11 Engine-Performance Data
- •Takeoff Rating
- •Maximum Continuous Rating
- •Maximum Climb Rating
- •Maximum Cruise Rating
- •Idle Rating
- •10.11.1 Piston Engine
- •10.11.2 Turboprop Engine (Up to 100 Passengers Class)
- •Takeoff Rating
- •Maximum Climb Rating
- •Maximum Cruise Rating
- •10.11.3 Turbofan Engine: Civil Aircraft
- •Turbofans with a BPR Around 4 (Smaller Engines; e.g., Bizjets)
- •Turbofans with a BPR around 5 or 7 (Larger Engines; e.g., RJs and Larger)
- •10.11.4 Turbofan Engine – Military Aircraft
- •11 Aircraft Sizing, Engine Matching, and Variant Derivative
- •11.1 Overview
- •11.1.1 What Is to Be Learned?
- •11.1.2 Coursework Content
- •11.2 Introduction
- •11.3 Theory
- •11.3.1 Sizing for Takeoff Field Length
- •Civil Aircraft Design: Takeoff
- •Military Aircraft Design: Takeoff
- •11.3.2 Sizing for the Initial Rate of Climb
- •11.3.3 Sizing to Meet Initial Cruise
- •11.3.4 Sizing for Landing Distance
- •11.4 Coursework Exercises: Civil Aircraft Design (Bizjet)
- •11.4.1 Takeoff
- •11.4.2 Initial Climb
- •11.4.3 Cruise
- •11.4.4 Landing
- •11.5 Coursework Exercises: Military Aircraft Design (AJT)
- •11.5.1 Takeoff – Military Aircraft
- •11.5.2 Initial Climb – Military Aircraft
- •11.5.3 Cruise – Military Aircraft
- •11.5.4 Landing – Military Aircraft
- •11.6 Sizing Analysis: Civil Aircraft (Bizjet)
- •11.6.1 Variants in the Family of Aircraft Design
- •11.6.2 Example: Civil Aircraft
- •11.7 Sizing Analysis: Military Aircraft
- •11.7.1 Single-Seat Variant in the Family of Aircraft Design
- •11.8 Sensitivity Study
- •11.9 Future Growth Potential
- •12.1 Overview
- •12.1.1 What Is to Be Learned?
- •12.1.2 Coursework Content
- •12.2 Introduction
- •12.3 Static and Dynamic Stability
- •12.3.1 Longitudinal Stability: Pitch Plane (Pitch Moment, M)
- •12.3.2 Directional Stability: Yaw Plane (Yaw Moment, N)
- •12.3.3 Lateral Stability: Roll Plane (Roll Moment, L)
- •12.3.4 Summary of Forces, Moments, and Their Sign Conventions
- •12.4 Theory
- •12.4.1 Pitch Plane
- •12.4.2 Yaw Plane
- •12.4.3 Roll Plane
- •12.6 Inherent Aircraft Motions as Characteristics of Design
- •12.6.1 Short-Period Oscillation and Phugoid Motion
- •12.6.2 Directional and Lateral Modes of Motion
- •12.7 Spinning
- •12.8 Design Considerations for Stability: Civil Aircraft
- •12.9 Military Aircraft: Nonlinear Effects
- •12.10 Active Control Technology: Fly-by-Wire
- •13 Aircraft Performance
- •13.1 Overview
- •13.1.1 What Is to Be Learned?
- •13.1.2 Coursework Content
- •13.2 Introduction
- •13.2.1 Aircraft Speed
- •13.3 Establish Engine Performance Data
- •13.3.1 Turbofan Engine (BPR < 4)
- •Takeoff Rating (Bizjet): Standard Day
- •Maximum Climb Rating (Bizjet): Standard Day
- •Maximum Cruise Rating (Bizjet): Standard Day
- •13.3.2 Turbofan Engine (BPR > 4)
- •13.3.3 Military Turbofan (Advanced Jet Trainer/CAS Role – Very Low BPR) – STD Day
- •13.3.4 Turboprop Engine Performance
- •Takeoff Rating (Turboprop): Standard Day
- •Maximum Climb Rating (Turboprop): Standard Day
- •Maximum Cruise Rating (Turboprop): Standard Day
- •13.4 Derivation of Pertinent Aircraft Performance Equations
- •13.4.1 Takeoff
- •Balanced Field Length: Civil Aircraft
- •Takeoff Equations
- •13.4.2 Landing Performance
- •13.4.3 Climb and Descent Performance
- •Summary
- •Descent
- •13.4.4 Initial Maximum Cruise Speed
- •13.4.5 Payload Range Capability
- •13.5 Aircraft Performance Substantiation: Worked-Out Examples (Bizjet)
- •13.5.1 Takeoff Field Length (Bizjet)
- •Segment A: All Engines Operating up to the Decision Speed V1
- •Segment B: One-Engine Inoperative Acceleration from V1 to Liftoff Speed, VLO
- •Segment C: Flaring Distance with One Engine Inoperative from VLO to V2
- •Segment E: Braking Distance from VB to Zero Velocity (Flap Settings Are of Minor Consequence)
- •Discussion of the Takeoff Analysis
- •13.5.2 Landing Field Length (Bizjet)
- •13.5.3 Climb Performance Requirements (Bizjet)
- •13.5.4 Integrated Climb Performance (Bizjet)
- •13.5.5 Initial High-Speed Cruise (Bizjet)
- •13.5.7 Descent Performance (Bizjet)
- •13.5.8 Payload Range Capability
- •13.6 Aircraft Performance Substantiation: Military Aircraft (AJT)
- •13.6.2 Takeoff Field Length (AJT)
- •Distance Covered from Zero to the Decision Speed V1
- •Distance Covered from Zero to Liftoff Speed VLO
- •Distance Covered from VLO to V2
- •Total Takeoff Distance
- •Stopping Distance and the CFL
- •Distance Covered from V1 to Braking Speed VB
- •Verifying the Climb Gradient at an 8-Deg Flap
- •13.6.3 Landing Field Length (AJT)
- •13.6.4 Climb Performance Requirements (AJT)
- •13.6.5 Maximum Speed Requirements (AJT)
- •13.6.6 Fuel Requirements (AJT)
- •13.7 Summary
- •13.7.1 The Bizjet
- •14 Computational Fluid Dynamics
- •14.1 Overview
- •14.1.1 What Is to Be Learned?
- •14.1.2 Coursework Content
- •14.2 Introduction
- •14.3 Current Status
- •14.4 Approach to CFD Analyses
- •14.4.1 In the Preprocessor (Menu-Driven)
- •14.4.2 In the Flow Solver (Menu-Driven)
- •14.4.3 In the Postprocessor (Menu-Driven)
- •14.5 Case Studies
- •14.6 Hierarchy of CFD Simulation Methods
- •14.6.1 DNS Simulation Technique
- •14.6.2 Large Eddy Simulation (LES) Technique
- •14.6.3 Detached Eddy Simulation (DES) Technique
- •14.6.4 RANS Equation Technique
- •14.6.5 Euler Method Technique
- •14.6.6 Full-Potential Flow Equations
- •14.6.7 Panel Method
- •14.7 Summary
- •15 Miscellaneous Design Considerations
- •15.1 Overview
- •15.1.1 What Is to Be Learned?
- •15.1.2 Coursework Content
- •15.2 Introduction
- •15.2.1 Environmental Issues
- •15.2.2 Materials and Structures
- •15.2.3 Safety Issues
- •15.2.4 Human Interface
- •15.2.5 Systems Architecture
- •15.2.6 Military Aircraft Survivability Issues
- •15.2.7 Emerging Scenarios
- •15.3 Noise Emissions
- •Approach
- •Sideline
- •15.3.1 Summary
- •15.4 Engine Exhaust Emissions
- •15.5 Aircraft Materials
- •15.5.1 Material Properties
- •15.5.2 Material Selection
- •15.5.3 Coursework Overview
- •Civil Aircraft Design
- •Military Aircraft Design
- •15.6 Aircraft Structural Considerations
- •15.7 Doors: Emergency Egress
- •Coursework Exercise
- •15.8 Aircraft Flight Deck (Cockpit) Layout
- •15.8.1 Multifunctional Display and Electronic Flight Information System
- •15.8.2 Combat Aircraft Flight Deck
- •15.8.3 Civil Aircraft Flight Deck
- •15.8.4 Head-Up Display
- •15.8.5 Helmet-Mounted Display
- •15.8.6 Hands-On Throttle and Stick
- •15.8.7 Voice-Operated Control
- •15.9 Aircraft Systems
- •15.9.1 Aircraft Control Subsystem
- •15.9.2 Engine and Fuel Control Subsystems
- •Piston Engine Fuel Control System (The total system weight is approximately 1 to 1.5% of the MTOW)
- •Turbofan Engine Fuel Control System (The total system weight is approximately 1.5 to 2% of the MTOW)
- •Fuel Storage and Flow Management
- •15.9.3 Emergency Power Supply
- •15.9.4 Avionics Subsystems
- •Military Aircraft Application
- •Civil Aircraft Application
- •15.9.5 Electrical Subsystem
- •15.9.6 Hydraulic Subsystem
- •15.9.7 Pneumatic System
- •ECS: Cabin Pressurization and Air-Conditioning
- •Oxygen Supply
- •Anti-icing, De-icing, Defogging, and Rain-Removal Systems
- •Defogging and Rain-Removal Systems
- •15.9.8 Utility Subsystem
- •15.9.9 End-of-Life Disposal
- •15.10 Military Aircraft Survivability
- •15.10.1 Military Emergency Escape
- •15.10.2 Military Aircraft Stealth Consideration
- •15.11 Emerging Scenarios
- •Counterterrorism Design Implementation
- •Health Issues
- •Damage from Runway Debris
- •16 Aircraft Cost Considerations
- •16.1 Overview
- •16.1.1 What Is to Be Learned?
- •16.1.2 Coursework Content
- •16.2 Introduction
- •16.3 Aircraft Cost and Operational Cost
- •Operating Cost
- •16.4 Aircraft Costing Methodology: Rapid-Cost Model
- •16.4.1 Nacelle Cost Drivers
- •Group 1
- •Group 2
- •16.4.2 Nose Cowl Parts and Subassemblies
- •16.4.3 Methodology (Nose Cowl Only)
- •Cost of Parts Fabrication
- •Subassemblies
- •Cost of Amortization of the NRCs
- •16.4.4 Cost Formulas and Results
- •16.5 Aircraft Direct Operating Cost
- •16.5.1 Formulation to Estimate DOC
- •Aircraft Price
- •Fixed-Cost Elements
- •Trip-Cost Elements
- •16.5.2 Worked-Out Example of DOC: Bizjet
- •Aircraft Price
- •Fixed-Cost Elements
- •Trip-Cost Elements
- •OC of the Variants in the Family
- •17 Aircraft Manufacturing Considerations
- •17.1 Overview
- •17.1.1 What Is to Be Learned?
- •17.1.2 Coursework Content
- •17.2 Introduction
- •17.3 Design for Manufacture and Assembly
- •17.4 Manufacturing Practices
- •17.5 Six Sigma Concept
- •17.6 Tolerance Relaxation at the Wetted Surface
- •17.6.1 Sources of Aircraft Surface Degeneration
- •17.6.2 Cost-versus-Tolerance Relationship
- •17.7 Reliability and Maintainability
- •17.8 Design Considerations
- •17.8.1 Category I: Technology-Driven Design Considerations
- •17.8.2 Category II: Manufacture-Driven Design Considerations
- •17.8.3 Category III: Management-Driven Design Considerations
- •17.8.4 Category IV: Operator-Driven Design Considerations
- •17.9 “Design for Customer”
- •17.9.1 Index for “Design for Customer”
- •17.9.2 Worked-Out Example
- •Standard Parameters of the Baseline Aircraft
- •Parameters of the Extended Variant Aircraft
- •Parameters of the Shortened Variant Aircraft
- •17.10 Digital Manufacturing Process Management
- •Process Detailing and Validation
- •Resource Modeling and Simulation
- •Process Planning and Simulation
- •17.10.1 Product, Process, and Resource Hub
- •17.10.3 Shop-Floor Interface
- •17.10.4 Design for Maintainability and 3D-Based Technical Publication Generation
- •Midrange Aircraft (Airbus 320 class)
- •References
- •ROAD MAP OF THE BOOK
- •CHAPTER 1. INTRODUCTION
- •CHAPTER 3. AERODYNAMIC CONSIDERATIONS
- •CHAPTER 5. AIRCRAFT LOAD
- •CHAPTER 6. CONFIGURING AIRCRAFT
- •CHAPTER 7. UNDERCARRIAGE
- •CHAPTER 8. AIRCRAFT WEIGHT AND CENTER OF GRAVITY ESTIMATION
- •CHAPTER 9. AIRCRAFT DRAG
- •CHAPTER 10. AIRCRAFT POWER PLANT AND INTEGRATION
- •CHAPTER 11. AIRCRAFT SIZING, ENGINE MATCHING, AND VARIANT DERIVATIVE
- •CHAPTER 12. STABILITY CONSIDERATIONS AFFECTING AIRCRAFT CONFIGURATION
- •CHAPTER 13. AIRCRAFT PERFORMANCE
- •CHAPTER 14. COMPUTATIONAL FLUID DYNAMICS
- •CHAPTER 15. MISCELLANEOUS DESIGN CONSIDERATIONS
- •CHAPTER 16. AIRCRAFT COST CONSIDERATIONS
- •CHAPTER 17. AIRCRAFT MANUFACTURING CONSIDERATIONS
- •Index

4.7 Fuselage Group |
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121 |
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Table 4.4. Fuselage frontand aft-closure ratios (no rear door) |
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Seating |
Front-fuselage closure |
Aft-fuselage closure |
Aft-closure |
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abreast |
ratio, Fcf |
ratio, Fca |
angle (deg) |
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≤3 |
≈1.7 to 2 |
≈2.6 to 3.5 |
≈5 to 10 |
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4 to 6 |
≈1.5 to 1.75 |
≈2.5 to 3.75 |
≈8 to 14 |
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≥7 |
≈1.5 |
≈2.5 to 3.75 |
≈10 to 15 |
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A finer aft-closure angle is desired; however, for larger aircraft, the angle increases to keep the length (Lf) to an acceptable level to reduce weight and cost.
There are special designs that may not fall in this generalized table. Designers may exercise their own judgment in making a suitable streamline shape to allow for an upsweep to clear for aircraft rotation at takeoff.
4.7.4 Flight Crew (Flight Deck) Compartment Layout
The pilot cockpit, of course, is at the front-closure end of the fuselage to provide forward vision. The maximum accommodation is two side-by-side, generously spaced seats; an additional crew member for larger aircraft is seated behind the two pilots (Figure 4.17). In the past, there were two flight crews to assist two pilots; today, with improved and reliable systems, two flight crews have become redundant. There could be provision for one.
The pilot’s seat is standardized as shown in Figure 4.18, with generous elbowroom to reduce physical stress. The windscreen size must allow adequate vision (see Figure 4.17), especially looking downward at high altitudes, during landing, and during ground maneuvers.
4.7.5 Cabin Crew and Passenger Facilities
A vital fuselage design consideration is offering passenger services – the more passengers, the more complex the design. This book does not cover details of interior design, a specialized state-of-the-art feature that is more than the mere functionality of safety, comfort, and efficient servicing. The aesthetics also offer an appealing
Figure 4.17. Pilot cockpit

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Aircraft Classification, Statistics, and Choices for Configuration |
Figure 4.18. Pilot-seat dimensions
and welcoming friendly environment to passengers. Physiological and psychological issues such as thrombosis, claustrophobia, and fear of flying can be minimized through careful design of the seat-pitch arrangement, window locations, environmental controls (i.e., pressurization and air-conditioning), and first-aid facilities. Discussed herein are typical seat pitch, toilet, and service-galley arrangements in fuselage-space management that contribute to fuselage length.
The minimum number of seats abreast is one row, which is not a practical design – one would have to crawl into the cabin space. There must be at least twoabreast seating (e.g., Beech 200 and Learjet 45); the most to date is ten-abreast seating with two aisles in the Boeing 747 and Airbus 380. The two-aisle arrangement is convenient for more than six-abreast seating. As passenger capacity exceeds six hundred (if not in a double-deck arrangement), the fuselage depth allows an attractive design with BWB when more than two aisles are possible. A BWB military combat aircraft has been successfully designed but its high-capacity civil aircraft version awaits development, delayed primarily by the technology-development and airport-infrastructure limitations; the market has yet to evolve as well.
The minimum number of cabin crew is subject to government regulations. For fewer than nineteen passengers, no cabin crew is required but can be provided if an operator desires. For 19 to 29 passengers, at least 1 cabin crew is required. For 30 or more passengers, more than 1 cabin crew is required. The number of cabin crew increases correspondingly with the number of passengers.
4.7.6 Seat Arrangement, Pitch, and Posture (95th Percentile) Facilities
Figure 4.19 illustrates a typical passenger seating-arrangement design, which can be more generous depending on the facilities offered by the operator. Pitch is the

4.7 Fuselage Group |
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123 |
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Table 4.5. Seat and aisle pitch and width |
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Seat pitch |
Seat width |
Aisle width |
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cm (inches) |
cm (inches) |
cm (inches) |
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Economy Class |
71–81 (28–32) |
46–51 (18–20) |
43–61 (17–24) |
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Business Class |
84–91.5 (33–36) |
53–56 (21–22) |
56–63.5 (22–25) |
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distance between two seats and varies from 28 (tight) to 36 inches (good comfort). Seat and aisle width are shown in the next figure. Typically, seat widths vary from 17 (tight) to 22 inches (good comfort). Seats are designed to meet the 16-g government impact regulations.
Table 4.5 lists currently typical seat pitch and width and aisle width (there are variations in dimensions among operators). Flexibility is built into the design to convert the seating arrangement as the market demands.
Smaller aircraft with fewer passengers (i.e., up to four abreast – the lower range) can have a narrower aisle because there is less aisle traffic and service. For larger aircraft, the minimum aisle width should be at least 22 inches.
Recently, some operators have offered sleeping accommodations in larger aircraft for long-range flights. This is typically accomplished by rearranging cabin space – the interior securing structure is designed with flexibility to accommodate changes.
4.7.7 Passenger Facilities
The typical layout of passenger facilities is shown in Figure 4.20 and includes toilets, service galleys, luggage compartments, and wardrobes. Cabin crew are provided with folding seats.
The type of service depends on the operator and ranges from almost no service for low-cost operations to the luxury of first-class service. Figure 4.21 illustrates a typical galley arrangement for a midrange passenger-carrying aircraft; other types of server trolleys are also shown. Figure 4.19 shows a trolley in the aisle being pushed by cabin crew.
Figure 4.19. Seat pitch and width

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Aircraft Classification, Statistics, and Choices for Configuration |
Figure 4.20. Cabin layout showing passenger facilities
Galleys are located in the passenger cabin to provide convenient and rapid service. Generally, they are installed in the cabin adjacent to the forwardand aft-galley service doors. Equipment in the galley units consists of the following:
high-speed ovens
hot-beverage containers
hot-cup receptacles
refrigeration
main storage compartments
The electrical control-panel switches and circuit breakers for this equipment are conveniently located. Storage space, miscellaneous drawers, and waste containers are also integrated into each galley unit.
For a small Bizjet, the toilet can be minimized unless there is a demand for a luxury facility. Figure 4.21 shows a typical toilet arrangement for larger passengercarrying aircraft.
4.7.8 Cargo Container Sizes
As the fuselage diameter increases with passenger load, the under-floorboard space can be used for cargo and baggage transportation. With operating costs becoming
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galley |
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-galley |
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wall |
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-mid |
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five |
trolleys |
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two |
trolleys |
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Typical toilet |
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Typical galleys with service trolleys |
Figure 4.21. Typical aircraft galley types