- •Contents
- •Symbols and Abbreviations
- •Symbols
- •Greek Symbols
- •Subscripts
- •Abbreviations
- •Preface
- •Road Map of the Book
- •The Arrangement
- •Suggested Route for the Coursework
- •First Semester
- •Second Semester
- •Suggestions for the Class
- •Use of Semi-empirical Relations
- •1 Introduction
- •1.1 Overview
- •1.1.1 What Is to Be Learned?
- •1.1.2 Coursework Content
- •1.2 Brief Historical Background
- •1.3 Current Aircraft Design Status
- •1.3.1 Forces and Drivers
- •1.3.2 Current Civil Aircraft Design Trends
- •1.3.3 Current Military Aircraft Design Trends
- •1.4 Future Trends
- •1.4.1 Civil Aircraft Design: Future Trends
- •1.4.2 Military Aircraft Design: Future Trends
- •1.5 Learning Process
- •1.6 Units and Dimensions
- •1.7 Cost Implications
- •2 Methodology to Aircraft Design, Market Survey, and Airworthiness
- •2.1 Overview
- •2.1.1 What Is to Be Learned?
- •2.1.2 Coursework Content
- •2.2 Introduction
- •2.3 Typical Design Process
- •2.3.1 Four Phases of Aircraft Design
- •2.3.2 Typical Resources Deployment
- •2.3.3 Typical Cost Frame
- •2.3.4 Typical Time Frame
- •2.4 Typical Task Breakdown in Each Phase
- •Phase 1: Conceptual Study Phase (Feasibility Study)
- •Phase 3: Detailed Design Phase (Full-Scale Product Development)
- •2.4.1 Functional Tasks during the Conceptual Study (Phase 1: Civil Aircraft)
- •2.4.2 Project Activities for Small Aircraft Design
- •Phase 1: Conceptual Design (6 Months)
- •Phase 3: Detailed Design (Product Development) (12 Months)
- •2.5 Aircraft Familiarization
- •Fuselage Group
- •Wing Group
- •Empennage Group
- •Nacelle Group
- •Undercarriage Group
- •2.6 Market Survey
- •2.7 Civil Aircraft Market
- •2.8 Military Market
- •2.9 Comparison between Civil and Military Aircraft Design Requirements
- •2.10 Airworthiness Requirements
- •2.11 Coursework Procedures
- •3 Aerodynamic Considerations
- •3.1 Overview
- •3.1.1 What Is to Be Learned?
- •3.1.2 Coursework Content
- •3.2 Introduction
- •3.3 Atmosphere
- •3.4 Fundamental Equations
- •3.5.1 Flow Past Aerofoil
- •3.6 Aircraft Motion and Forces
- •3.6.1 Motion
- •3.6.2 Forces
- •3.7 Aerofoil
- •3.7.1 Groupings of Aerofoils and Their Properties
- •NACA Four-Digit Aerofoil
- •NACA Five-Digit Aerofoil
- •NACA Six-Digit Aerofoil
- •Other Types of Aerofoils
- •3.9 Generation of Lift
- •3.10 Types of Stall
- •3.10.1 Gradual Stall
- •3.10.2 Abrupt Stall
- •3.11 Comparison of Three NACA Aerofoils
- •3.12 High-Lift Devices
- •3.13 Transonic Effects – Area Rule
- •3.14 Wing Aerodynamics
- •3.14.1 Induced Drag and Total Aircraft Drag
- •3.15 Aspect Ratio Correction of 2D Aerofoil Characteristics for 3D Finite Wing
- •3.16.1 Planform Area, SW
- •3.16.2 Wing Aspect Ratio
- •3.16.4 Wing Root (Croot) and Tip (Ctip) Chord
- •3.16.6 Wing Twist
- •3.17 Mean Aerodynamic Chord
- •3.18 Compressibility Effect: Wing Sweep
- •3.19 Wing Stall Pattern and Wing Twist
- •3.20.1 The Square-Cube Law
- •3.20.2 Aircraft Wetted Area (AW) versus Wing Planform Area (Sw)
- •3.20.3 Additional Vortex Lift
- •3.20.4 Additional Surfaces on Wing
- •3.21 Finalizing Wing Design Parameters
- •3.22 Empennage
- •3.22.1 H-Tail
- •3.22.2 V-Tail
- •3.23 Fuselage
- •3.23.2 Fuselage Length, Lfus
- •3.23.3 Fineness Ratio, FR
- •3.23.4 Fuselage Upsweep Angle
- •3.23.5 Fuselage Closure Angle
- •3.23.6 Front Fuselage Closure Length, Lf
- •3.23.7 Aft Fuselage Closure Length, La
- •3.23.8 Midfuselage Constant Cross-Section Length, Lm
- •3.23.9 Fuselage Height, H
- •3.23.10 Fuselage Width, W
- •3.23.11 Average Diameter, Dave
- •3.23.12 Cabin Height, Hcab
- •3.23.13 Cabin Width, Wcab
- •3.24 Undercarriage
- •3.25 Nacelle and Intake
- •3.26 Speed Brakes and Dive Brakes
- •4.1 Overview
- •4.1.1 What Is to Be Learned?
- •4.1.2 Coursework Content
- •4.2 Introduction
- •4.3 Aircraft Evolution
- •4.4 Civil Aircraft Mission (Payload-Range)
- •4.5 Civil Subsonic Jet Aircraft Statistics (Sizing Parameters and Regression Analysis)
- •4.5.1 Maximum Takeoff Mass versus Number of Passengers
- •4.5.2 Maximum Takeoff Mass versus Operational Empty Mass
- •4.5.3 Maximum Takeoff Mass versus Fuel Load
- •4.5.4 Maximum Takeoff Mass versus Wing Area
- •4.5.5 Maximum Takeoff Mass versus Engine Power
- •4.5.6 Empennage Area versus Wing Area
- •4.5.7 Wing Loading versus Aircraft Span
- •4.6 Civil Aircraft Component Geometries
- •4.7 Fuselage Group
- •4.7.1 Fuselage Width
- •4.7.2 Fuselage Length
- •4.7.3 Front (Nose Cone) and Aft-End Closure
- •4.7.4 Flight Crew (Flight Deck) Compartment Layout
- •4.7.5 Cabin Crew and Passenger Facilities
- •4.7.6 Seat Arrangement, Pitch, and Posture (95th Percentile) Facilities
- •4.7.7 Passenger Facilities
- •4.7.8 Cargo Container Sizes
- •4.7.9 Doors – Emergency Exits
- •4.8 Wing Group
- •4.9 Empennage Group (Civil Aircraft)
- •4.10 Nacelle Group
- •4.11 Summary of Civil Aircraft Design Choices
- •4.13 Military Aircraft Mission
- •4.14.1 Military Aircraft Maximum Take-off Mass (MTOM) versus Payload
- •4.14.2 Military MTOM versus OEM
- •4.14.3 Military MTOM versus Fuel Load Mf
- •4.14.4 MTOM versus Wing Area (Military)
- •4.14.5 MTOM versus Engine Thrust (Military)
- •4.14.6 Empennage Area versus Wing Area (Military)
- •4.14.7 Aircraft Wetted Area versus Wing Area (Military)
- •4.15 Military Aircraft Component Geometries
- •4.16 Fuselage Group (Military)
- •4.17 Wing Group (Military)
- •4.17.1 Generic Wing Planform Shapes
- •4.18 Empennage Group (Military)
- •4.19 Intake/Nacelle Group (Military)
- •4.20 Undercarriage Group
- •4.21 Miscellaneous Comments
- •4.22 Summary of Military Aircraft Design Choices
- •5 Aircraft Load
- •5.1 Overview
- •5.1.1 What Is to Be Learned?
- •5.1.2 Coursework Content
- •5.2 Introduction
- •5.2.1 Buffet
- •5.2.2 Flutter
- •5.3 Flight Maneuvers
- •5.3.1 Pitch Plane (X-Z) Maneuver (Elevator/Canard-Induced)
- •5.3.2 Roll Plane (Y-Z) Maneuver (Aileron-Induced)
- •5.3.3 Yaw Plane (Z-X) Maneuver (Rudder-Induced)
- •5.4 Aircraft Loads
- •5.4.1 On the Ground
- •5.4.2 In Flight
- •5.5.1 Load Factor, n
- •5.6 Limits – Load and Speeds
- •5.6.1 Maximum Limit of Load Factor
- •5.6.2 Speed Limits
- •5.7 V-n Diagram
- •5.7.1 Low-Speed Limit
- •5.7.2 High-Speed Limit
- •5.7.3 Extreme Points of a V-n Diagram
- •Positive Loads
- •Negative Loads
- •5.8 Gust Envelope
- •6.1 Overview
- •6.1.1 What Is to Be Learned?
- •6.1.2 Coursework Content
- •6.2 Introduction
- •Closure of the Fuselage
- •6.4 Civil Aircraft Fuselage: Typical Shaping and Layout
- •6.4.1 Narrow-Body, Single-Aisle Aircraft
- •6.4.2 Wide-Body, Double-Aisle Aircraft
- •6.4.3 Worked-Out Example: Civil Aircraft Fuselage Layout
- •6.5.1 Aerofoil Selection
- •6.5.2 Wing Design
- •Planform Shape
- •Wing Reference Area
- •Wing Sweep
- •Wing Twist
- •Wing Dihedral/Anhedral
- •6.5.3 Wing-Mounted Control-Surface Layout
- •6.5.4 Positioning of the Wing Relative to the Fuselage
- •6.6.1 Horizontal Tail
- •6.6.2 Vertical Tail
- •6.8 Undercarriage Positioning
- •6.10 Miscellaneous Considerations in Civil Aircraft
- •6.12.1 Use of Statistics in the Class of Military Trainer Aircraft
- •6.12.3 Miscellaneous Considerations – Military Design
- •6.13 Variant CAS Design
- •6.13.1 Summary of the Worked-Out Military Aircraft Preliminary Details
- •7 Undercarriage
- •7.1 Overview
- •7.1.1 What Is to Be Learned?
- •7.1.2 Coursework Content
- •7.2 Introduction
- •7.3 Types of Undercarriage
- •7.5 Undercarriage Retraction and Stowage
- •7.5.1 Stowage Space Clearances
- •7.6 Undercarriage Design Drivers and Considerations
- •7.7 Turning of an Aircraft
- •7.8 Wheels
- •7.9 Loads on Wheels and Shock Absorbers
- •7.9.1 Load on Wheels
- •7.9.2 Energy Absorbed
- •7.11 Tires
- •7.13 Undercarriage Layout Methodology
- •7.14 Worked-Out Examples
- •7.14.1 Civil Aircraft: Bizjet
- •Baseline Aircraft with 10 Passengers at a 33-Inch Pitch
- •Shrunk Aircraft (Smallest in the Family Variant) with 6 Passengers at a 33-Inch Pitch
- •7.14.2 Military Aircraft: AJT
- •7.15 Miscellaneous Considerations
- •7.16 Undercarriage and Tire Data
- •8 Aircraft Weight and Center of Gravity Estimation
- •8.1 Overview
- •8.1.1 What Is to Be Learned?
- •8.1.2 Coursework Content
- •8.2 Introduction
- •8.3 The Weight Drivers
- •8.4 Aircraft Mass (Weight) Breakdown
- •8.5 Desirable CG Position
- •8.6 Aircraft Component Groups
- •8.6.1 Civil Aircraft
- •8.6.2 Military Aircraft (Combat Category)
- •8.7 Aircraft Component Mass Estimation
- •8.8 Rapid Mass Estimation Method: Civil Aircraft
- •8.9 Graphical Method for Predicting Aircraft Component Weight: Civil Aircraft
- •8.10 Semi-empirical Equation Method (Statistical)
- •8.10.1 Fuselage Group – Civil Aircraft
- •8.10.2 Wing Group – Civil Aircraft
- •8.10.3 Empennage Group – Civil Aircraft
- •8.10.4 Nacelle Group – Civil Aircraft
- •Jet Type (Includes Pylon Mass)
- •Turboprop Type
- •Piston-Engine Nacelle
- •8.10.5 Undercarriage Group – Civil Aircraft
- •Tricycle Type (Retractable) – Fuselage-Mounted (Nose and Main Gear Estimated Together)
- •8.10.6 Miscellaneous Group – Civil Aircraft
- •8.10.7 Power Plant Group – Civil Aircraft
- •Turbofans
- •Turboprops
- •Piston Engines
- •8.10.8 Systems Group – Civil Aircraft
- •8.10.9 Furnishing Group – Civil Aircraft
- •8.10.10 Contingency and Miscellaneous – Civil Aircraft
- •8.10.11 Crew – Civil Aircraft
- •8.10.12 Payload – Civil Aircraft
- •8.10.13 Fuel – Civil Aircraft
- •8.11 Worked-Out Example – Civil Aircraft
- •8.11.1 Fuselage Group Mass
- •8.11.2 Wing Group Mass
- •8.11.3 Empennage Group Mass
- •8.11.4 Nacelle Group Mass
- •8.11.5 Undercarriage Group Mass
- •8.11.6 Miscellaneous Group Mass
- •8.11.7 Power Plant Group Mass
- •8.11.8 Systems Group Mass
- •8.11.9 Furnishing Group Mass
- •8.11.10 Contingency Group Mass
- •8.11.11 Crew Mass
- •8.11.12 Payload Mass
- •8.11.13 Fuel Mass
- •8.11.14 Weight Summary
- •Variant Aircraft in the Family
- •8.12 Center of Gravity Determination
- •8.12.1 Bizjet Aircraft CG Location Example
- •8.12.2 First Iteration to Fine Tune CG Position Relative to Aircraft and Components
- •8.13 Rapid Mass Estimation Method – Military Aircraft
- •8.14 Graphical Method to Predict Aircraft Component Weight – Military Aircraft
- •8.15 Semi-empirical Equation Methods (Statistical) – Military Aircraft
- •8.15.1 Military Aircraft Fuselage Group (SI System)
- •8.15.2 Military Aircraft Wing Mass (SI System)
- •8.15.3 Military Aircraft Empennage
- •8.15.4 Nacelle Mass Example – Military Aircraft
- •8.15.5 Power Plant Group Mass Example – Military Aircraft
- •8.15.6 Undercarriage Mass Example – Military Aircraft
- •8.15.7 System Mass – Military Aircraft
- •8.15.8 Aircraft Furnishing – Military Aircraft
- •8.15.11 Crew Mass
- •8.16.1 AJT Fuselage Example (Based on CAS Variant)
- •8.16.2 AJT Wing Example (Based on CAS Variant)
- •8.16.3 AJT Empennage Example (Based on CAS Variant)
- •8.16.4 AJT Nacelle Mass Example (Based on CAS Variant)
- •8.16.5 AJT Power Plant Group Mass Example (Based on AJT Variant)
- •8.16.6 AJT Undercarriage Mass Example (Based on CAS Variant)
- •8.16.7 AJT Systems Group Mass Example (Based on AJT Variant)
- •8.16.8 AJT Furnishing Group Mass Example (Based on AJT Variant)
- •8.16.9 AJT Contingency Group Mass Example
- •8.16.10 AJT Crew Mass Example
- •8.16.13 Weights Summary – Military Aircraft
- •8.17 CG Position Determination – Military Aircraft
- •8.17.1 Classroom Worked-Out Military AJT CG Location Example
- •8.17.2 First Iteration to Fine Tune CG Position and Components Masses
- •9 Aircraft Drag
- •9.1 Overview
- •9.1.1 What Is to Be Learned?
- •9.1.2 Coursework Content
- •9.2 Introduction
- •9.4 Aircraft Drag Breakdown (Subsonic)
- •9.5 Aircraft Drag Formulation
- •9.6 Aircraft Drag Estimation Methodology (Subsonic)
- •9.7 Minimum Parasite Drag Estimation Methodology
- •9.7.2 Computation of Wetted Areas
- •Lifting Surfaces
- •Fuselage
- •Nacelle
- •9.7.3 Stepwise Approach to Compute Minimum Parasite Drag
- •9.8 Semi-empirical Relations to Estimate Aircraft Component Parasite Drag
- •9.8.1 Fuselage
- •9.8.2 Wing, Empennage, Pylons, and Winglets
- •9.8.3 Nacelle Drag
- •Intake Drag
- •Base Drag
- •Boat-Tail Drag
- •9.8.4 Excrescence Drag
- •9.8.5 Miscellaneous Parasite Drags
- •Air-Conditioning Drag
- •Trim Drag
- •Aerials
- •9.9 Notes on Excrescence Drag Resulting from Surface Imperfections
- •9.10 Minimum Parasite Drag
- •9.12 Subsonic Wave Drag
- •9.13 Total Aircraft Drag
- •9.14 Low-Speed Aircraft Drag at Takeoff and Landing
- •9.14.1 High-Lift Device Drag
- •9.14.2 Dive Brakes and Spoilers Drag
- •9.14.3 Undercarriage Drag
- •9.14.4 One-Engine Inoperative Drag
- •9.15 Propeller-Driven Aircraft Drag
- •9.16 Military Aircraft Drag
- •9.17 Supersonic Drag
- •9.18 Coursework Example: Civil Bizjet Aircraft
- •9.18.1 Geometric and Performance Data
- •Fuselage (see Figure 9.13)
- •Wing (see Figure 9.13)
- •Empennage (see Figure 9.13)
- •Nacelle (see Figure 9.13)
- •9.18.2 Computation of Wetted Areas, Re, and Basic CF
- •Fuselage
- •Wing
- •Empennage (same procedure as for the wing)
- •Nacelle
- •Pylon
- •9.18.3 Computation of 3D and Other Effects to Estimate Component
- •Fuselage
- •Wing
- •Empennage
- •Nacelle
- •Pylon
- •9.18.4 Summary of Parasite Drag
- •9.18.5 CDp Estimation
- •9.18.6 Induced Drag
- •9.18.7 Total Aircraft Drag at LRC
- •9.19 Coursework Example: Subsonic Military Aircraft
- •9.19.1 Geometric and Performance Data of a Vigilante RA-C5 Aircraft
- •Fuselage
- •Wing
- •Empennage
- •9.19.2 Computation of Wetted Areas, Re, and Basic CF
- •Fuselage
- •Wing
- •Empennage (same procedure as for the wing)
- •9.19.3 Computation of 3D and Other Effects to Estimate Component CDpmin
- •Fuselage
- •Wing
- •Empennage
- •9.19.4 Summary of Parasite Drag
- •9.19.5 CDp Estimation
- •9.19.6 Induced Drag
- •9.19.7 Supersonic Drag Estimation
- •9.19.8 Total Aircraft Drag
- •9.20 Concluding Remarks
- •10 Aircraft Power Plant and Integration
- •10.1 Overview
- •10.1.1 What Is to Be Learned?
- •10.1.2 Coursework Content
- •10.2 Background
- •10.4 Introduction: Air-Breathing Aircraft Engine Types
- •10.4.1 Simple Straight-Through Turbojet
- •10.4.2 Turbofan: Bypass Engine
- •10.4.3 Afterburner Engine
- •10.4.4 Turboprop Engine
- •10.4.5 Piston Engine
- •10.6 Formulation and Theory: Isentropic Case
- •10.6.1 Simple Straight-Through Turbojet Engine: Formulation
- •10.6.2 Bypass Turbofan Engine: Formulation
- •10.6.3 Afterburner Engine: Formulation
- •10.6.4 Turboprop Engine: Formulation
- •Summary
- •10.7 Engine Integration with an Aircraft: Installation Effects
- •10.7.1 Subsonic Civil Aircraft Nacelle and Engine Installation
- •10.7.2 Turboprop Integration to Aircraft
- •10.7.3 Combat Aircraft Engine Installation
- •10.8 Intake and Nozzle Design
- •10.8.1 Civil Aircraft Intake Design: Inlet Sizing
- •10.8.2 Military Aircraft Intake Design
- •10.9 Exhaust Nozzle and Thrust Reverser
- •10.9.1 Civil Aircraft Thrust Reverser Application
- •10.9.2 Civil Aircraft Exhaust Nozzles
- •10.9.3 Coursework Example of Civil Aircraft Nacelle Design
- •Intake Geometry (see Section 10.8.1)
- •Lip Section (Crown Cut)
- •Lip Section (Keel Cut)
- •Nozzle Geometry
- •10.9.4 Military Aircraft Thrust Reverser Application and Exhaust Nozzles
- •10.10 Propeller
- •10.10.2 Propeller Theory
- •Momentum Theory: Actuator Disc
- •Blade-Element Theory
- •10.10.3 Propeller Performance: Practical Engineering Applications
- •Static Performance (see Figures 10.34 and 10.36)
- •In-Flight Performance (see Figures 10.35 and 10.37)
- •10.10.5 Propeller Performance at STD Day: Worked-Out Example
- •10.11 Engine-Performance Data
- •Takeoff Rating
- •Maximum Continuous Rating
- •Maximum Climb Rating
- •Maximum Cruise Rating
- •Idle Rating
- •10.11.1 Piston Engine
- •10.11.2 Turboprop Engine (Up to 100 Passengers Class)
- •Takeoff Rating
- •Maximum Climb Rating
- •Maximum Cruise Rating
- •10.11.3 Turbofan Engine: Civil Aircraft
- •Turbofans with a BPR Around 4 (Smaller Engines; e.g., Bizjets)
- •Turbofans with a BPR around 5 or 7 (Larger Engines; e.g., RJs and Larger)
- •10.11.4 Turbofan Engine – Military Aircraft
- •11 Aircraft Sizing, Engine Matching, and Variant Derivative
- •11.1 Overview
- •11.1.1 What Is to Be Learned?
- •11.1.2 Coursework Content
- •11.2 Introduction
- •11.3 Theory
- •11.3.1 Sizing for Takeoff Field Length
- •Civil Aircraft Design: Takeoff
- •Military Aircraft Design: Takeoff
- •11.3.2 Sizing for the Initial Rate of Climb
- •11.3.3 Sizing to Meet Initial Cruise
- •11.3.4 Sizing for Landing Distance
- •11.4 Coursework Exercises: Civil Aircraft Design (Bizjet)
- •11.4.1 Takeoff
- •11.4.2 Initial Climb
- •11.4.3 Cruise
- •11.4.4 Landing
- •11.5 Coursework Exercises: Military Aircraft Design (AJT)
- •11.5.1 Takeoff – Military Aircraft
- •11.5.2 Initial Climb – Military Aircraft
- •11.5.3 Cruise – Military Aircraft
- •11.5.4 Landing – Military Aircraft
- •11.6 Sizing Analysis: Civil Aircraft (Bizjet)
- •11.6.1 Variants in the Family of Aircraft Design
- •11.6.2 Example: Civil Aircraft
- •11.7 Sizing Analysis: Military Aircraft
- •11.7.1 Single-Seat Variant in the Family of Aircraft Design
- •11.8 Sensitivity Study
- •11.9 Future Growth Potential
- •12.1 Overview
- •12.1.1 What Is to Be Learned?
- •12.1.2 Coursework Content
- •12.2 Introduction
- •12.3 Static and Dynamic Stability
- •12.3.1 Longitudinal Stability: Pitch Plane (Pitch Moment, M)
- •12.3.2 Directional Stability: Yaw Plane (Yaw Moment, N)
- •12.3.3 Lateral Stability: Roll Plane (Roll Moment, L)
- •12.3.4 Summary of Forces, Moments, and Their Sign Conventions
- •12.4 Theory
- •12.4.1 Pitch Plane
- •12.4.2 Yaw Plane
- •12.4.3 Roll Plane
- •12.6 Inherent Aircraft Motions as Characteristics of Design
- •12.6.1 Short-Period Oscillation and Phugoid Motion
- •12.6.2 Directional and Lateral Modes of Motion
- •12.7 Spinning
- •12.8 Design Considerations for Stability: Civil Aircraft
- •12.9 Military Aircraft: Nonlinear Effects
- •12.10 Active Control Technology: Fly-by-Wire
- •13 Aircraft Performance
- •13.1 Overview
- •13.1.1 What Is to Be Learned?
- •13.1.2 Coursework Content
- •13.2 Introduction
- •13.2.1 Aircraft Speed
- •13.3 Establish Engine Performance Data
- •13.3.1 Turbofan Engine (BPR < 4)
- •Takeoff Rating (Bizjet): Standard Day
- •Maximum Climb Rating (Bizjet): Standard Day
- •Maximum Cruise Rating (Bizjet): Standard Day
- •13.3.2 Turbofan Engine (BPR > 4)
- •13.3.3 Military Turbofan (Advanced Jet Trainer/CAS Role – Very Low BPR) – STD Day
- •13.3.4 Turboprop Engine Performance
- •Takeoff Rating (Turboprop): Standard Day
- •Maximum Climb Rating (Turboprop): Standard Day
- •Maximum Cruise Rating (Turboprop): Standard Day
- •13.4 Derivation of Pertinent Aircraft Performance Equations
- •13.4.1 Takeoff
- •Balanced Field Length: Civil Aircraft
- •Takeoff Equations
- •13.4.2 Landing Performance
- •13.4.3 Climb and Descent Performance
- •Summary
- •Descent
- •13.4.4 Initial Maximum Cruise Speed
- •13.4.5 Payload Range Capability
- •13.5 Aircraft Performance Substantiation: Worked-Out Examples (Bizjet)
- •13.5.1 Takeoff Field Length (Bizjet)
- •Segment A: All Engines Operating up to the Decision Speed V1
- •Segment B: One-Engine Inoperative Acceleration from V1 to Liftoff Speed, VLO
- •Segment C: Flaring Distance with One Engine Inoperative from VLO to V2
- •Segment E: Braking Distance from VB to Zero Velocity (Flap Settings Are of Minor Consequence)
- •Discussion of the Takeoff Analysis
- •13.5.2 Landing Field Length (Bizjet)
- •13.5.3 Climb Performance Requirements (Bizjet)
- •13.5.4 Integrated Climb Performance (Bizjet)
- •13.5.5 Initial High-Speed Cruise (Bizjet)
- •13.5.7 Descent Performance (Bizjet)
- •13.5.8 Payload Range Capability
- •13.6 Aircraft Performance Substantiation: Military Aircraft (AJT)
- •13.6.2 Takeoff Field Length (AJT)
- •Distance Covered from Zero to the Decision Speed V1
- •Distance Covered from Zero to Liftoff Speed VLO
- •Distance Covered from VLO to V2
- •Total Takeoff Distance
- •Stopping Distance and the CFL
- •Distance Covered from V1 to Braking Speed VB
- •Verifying the Climb Gradient at an 8-Deg Flap
- •13.6.3 Landing Field Length (AJT)
- •13.6.4 Climb Performance Requirements (AJT)
- •13.6.5 Maximum Speed Requirements (AJT)
- •13.6.6 Fuel Requirements (AJT)
- •13.7 Summary
- •13.7.1 The Bizjet
- •14 Computational Fluid Dynamics
- •14.1 Overview
- •14.1.1 What Is to Be Learned?
- •14.1.2 Coursework Content
- •14.2 Introduction
- •14.3 Current Status
- •14.4 Approach to CFD Analyses
- •14.4.1 In the Preprocessor (Menu-Driven)
- •14.4.2 In the Flow Solver (Menu-Driven)
- •14.4.3 In the Postprocessor (Menu-Driven)
- •14.5 Case Studies
- •14.6 Hierarchy of CFD Simulation Methods
- •14.6.1 DNS Simulation Technique
- •14.6.2 Large Eddy Simulation (LES) Technique
- •14.6.3 Detached Eddy Simulation (DES) Technique
- •14.6.4 RANS Equation Technique
- •14.6.5 Euler Method Technique
- •14.6.6 Full-Potential Flow Equations
- •14.6.7 Panel Method
- •14.7 Summary
- •15 Miscellaneous Design Considerations
- •15.1 Overview
- •15.1.1 What Is to Be Learned?
- •15.1.2 Coursework Content
- •15.2 Introduction
- •15.2.1 Environmental Issues
- •15.2.2 Materials and Structures
- •15.2.3 Safety Issues
- •15.2.4 Human Interface
- •15.2.5 Systems Architecture
- •15.2.6 Military Aircraft Survivability Issues
- •15.2.7 Emerging Scenarios
- •15.3 Noise Emissions
- •Approach
- •Sideline
- •15.3.1 Summary
- •15.4 Engine Exhaust Emissions
- •15.5 Aircraft Materials
- •15.5.1 Material Properties
- •15.5.2 Material Selection
- •15.5.3 Coursework Overview
- •Civil Aircraft Design
- •Military Aircraft Design
- •15.6 Aircraft Structural Considerations
- •15.7 Doors: Emergency Egress
- •Coursework Exercise
- •15.8 Aircraft Flight Deck (Cockpit) Layout
- •15.8.1 Multifunctional Display and Electronic Flight Information System
- •15.8.2 Combat Aircraft Flight Deck
- •15.8.3 Civil Aircraft Flight Deck
- •15.8.4 Head-Up Display
- •15.8.5 Helmet-Mounted Display
- •15.8.6 Hands-On Throttle and Stick
- •15.8.7 Voice-Operated Control
- •15.9 Aircraft Systems
- •15.9.1 Aircraft Control Subsystem
- •15.9.2 Engine and Fuel Control Subsystems
- •Piston Engine Fuel Control System (The total system weight is approximately 1 to 1.5% of the MTOW)
- •Turbofan Engine Fuel Control System (The total system weight is approximately 1.5 to 2% of the MTOW)
- •Fuel Storage and Flow Management
- •15.9.3 Emergency Power Supply
- •15.9.4 Avionics Subsystems
- •Military Aircraft Application
- •Civil Aircraft Application
- •15.9.5 Electrical Subsystem
- •15.9.6 Hydraulic Subsystem
- •15.9.7 Pneumatic System
- •ECS: Cabin Pressurization and Air-Conditioning
- •Oxygen Supply
- •Anti-icing, De-icing, Defogging, and Rain-Removal Systems
- •Defogging and Rain-Removal Systems
- •15.9.8 Utility Subsystem
- •15.9.9 End-of-Life Disposal
- •15.10 Military Aircraft Survivability
- •15.10.1 Military Emergency Escape
- •15.10.2 Military Aircraft Stealth Consideration
- •15.11 Emerging Scenarios
- •Counterterrorism Design Implementation
- •Health Issues
- •Damage from Runway Debris
- •16 Aircraft Cost Considerations
- •16.1 Overview
- •16.1.1 What Is to Be Learned?
- •16.1.2 Coursework Content
- •16.2 Introduction
- •16.3 Aircraft Cost and Operational Cost
- •Operating Cost
- •16.4 Aircraft Costing Methodology: Rapid-Cost Model
- •16.4.1 Nacelle Cost Drivers
- •Group 1
- •Group 2
- •16.4.2 Nose Cowl Parts and Subassemblies
- •16.4.3 Methodology (Nose Cowl Only)
- •Cost of Parts Fabrication
- •Subassemblies
- •Cost of Amortization of the NRCs
- •16.4.4 Cost Formulas and Results
- •16.5 Aircraft Direct Operating Cost
- •16.5.1 Formulation to Estimate DOC
- •Aircraft Price
- •Fixed-Cost Elements
- •Trip-Cost Elements
- •16.5.2 Worked-Out Example of DOC: Bizjet
- •Aircraft Price
- •Fixed-Cost Elements
- •Trip-Cost Elements
- •OC of the Variants in the Family
- •17 Aircraft Manufacturing Considerations
- •17.1 Overview
- •17.1.1 What Is to Be Learned?
- •17.1.2 Coursework Content
- •17.2 Introduction
- •17.3 Design for Manufacture and Assembly
- •17.4 Manufacturing Practices
- •17.5 Six Sigma Concept
- •17.6 Tolerance Relaxation at the Wetted Surface
- •17.6.1 Sources of Aircraft Surface Degeneration
- •17.6.2 Cost-versus-Tolerance Relationship
- •17.7 Reliability and Maintainability
- •17.8 Design Considerations
- •17.8.1 Category I: Technology-Driven Design Considerations
- •17.8.2 Category II: Manufacture-Driven Design Considerations
- •17.8.3 Category III: Management-Driven Design Considerations
- •17.8.4 Category IV: Operator-Driven Design Considerations
- •17.9 “Design for Customer”
- •17.9.1 Index for “Design for Customer”
- •17.9.2 Worked-Out Example
- •Standard Parameters of the Baseline Aircraft
- •Parameters of the Extended Variant Aircraft
- •Parameters of the Shortened Variant Aircraft
- •17.10 Digital Manufacturing Process Management
- •Process Detailing and Validation
- •Resource Modeling and Simulation
- •Process Planning and Simulation
- •17.10.1 Product, Process, and Resource Hub
- •17.10.3 Shop-Floor Interface
- •17.10.4 Design for Maintainability and 3D-Based Technical Publication Generation
- •Midrange Aircraft (Airbus 320 class)
- •References
- •ROAD MAP OF THE BOOK
- •CHAPTER 1. INTRODUCTION
- •CHAPTER 3. AERODYNAMIC CONSIDERATIONS
- •CHAPTER 5. AIRCRAFT LOAD
- •CHAPTER 6. CONFIGURING AIRCRAFT
- •CHAPTER 7. UNDERCARRIAGE
- •CHAPTER 8. AIRCRAFT WEIGHT AND CENTER OF GRAVITY ESTIMATION
- •CHAPTER 9. AIRCRAFT DRAG
- •CHAPTER 10. AIRCRAFT POWER PLANT AND INTEGRATION
- •CHAPTER 11. AIRCRAFT SIZING, ENGINE MATCHING, AND VARIANT DERIVATIVE
- •CHAPTER 12. STABILITY CONSIDERATIONS AFFECTING AIRCRAFT CONFIGURATION
- •CHAPTER 13. AIRCRAFT PERFORMANCE
- •CHAPTER 14. COMPUTATIONAL FLUID DYNAMICS
- •CHAPTER 15. MISCELLANEOUS DESIGN CONSIDERATIONS
- •CHAPTER 16. AIRCRAFT COST CONSIDERATIONS
- •CHAPTER 17. AIRCRAFT MANUFACTURING CONSIDERATIONS
- •Index
10.11 Engine-Performance Data |
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that must be converted to the operating condition at any altitude and atmospheric temperature are shown in the right-hand graph. The given engine condition must be known to obtain the HP at the ambient condition. In the example, the task is to find the HP that the engine is producing at 2,100 rpm, at a 23.75-inch Hg manifold pressure operating at a 2,100-ft altitude with an ambient temperature of 19◦F (the ISA day is 511.2 R). The stepwise approach is as follows:
1.In the left-hand graph, locate the point corresponding to 2,100 rpm and at 23.75-inch Hg manifold pressure. Next, the HP at the Y-axis is found to be 114.
2.Transfer the 114-HP point to the Y-axis of the right-hand graph. Then, join that point to the point corresponding to 2,100 rpm and at 23.75-inch Hg manifold pressure in the same graph.
3.From the 2,100-ft altitude at the X-axis, draw a vertical line to the line drawn in
5. For a nonstandard day, use the expression [BHPact/BHPstd] = √(Tstd/ Tact ).
6.Figure 10.42 provides information about fuel flow and has two settings – one for best power and one for best economy – which are adjusted by a mixture-ratio lever. For higher power and rpm, the mixture setting is at best power; for cruise, it is at best economy. It is evident that 2,100 rpm results in best economy. For the worked-out example, it is 50 lbs per hour at a power rating of approximately 68%.
10.11.2 Turboprop Engine (Up to 100 Passengers Class)
Engine performance characteristics vary from type to type. It is cautioned that real engine data are not easy to obtain. The graphs in this section are generic in nature, representing typical current turboprop engines in the class. The graphs include the small amount of jet thrust available at a 70% rating and higher. The jet power is converted to SHP and the total ESHP is labeled only “SHP” in the graph. Therefore, in the absence of industry data, readers can continue working with these graphs. In industry, engine manufacturers supply performance data incorporating exact installation losses for accurate computation.
The sizing exercise provides the required thrust at the specified aircraftperformance requirements. Using the propeller performance given in Section 10.10.5, the SHP at the sea-level static condition can be worked. From this information, engine performance at other ratings can be established for the full flight envelope. Takeoff rating maintains constant power but the thrust changes with speed. Figures 10.43 and 10.44 give the typical turboprop thrust and fuel flow (in terms of psfc) at maximum climb and maximum cruise ratings in a nondimensional form.
Typically, the higher the SHP, the lesser is the specific SHP (SHP/m˙ a-SHP/lb/s). There is a similar trend for the specific dry-engine weight (SHPSLS/dry engine weight–lb/lb). Table 10.6 may be used for these computations.
Takeoff Rating
Section 10.10.5 worked out for Tucano class trainer aircraft the uninstalled SHPSLS = 1,075 to obtain 4,000 lb installed thrust. Once the SHP at sea-level static condition is established from the sizing exercise, the thrust requirement of an installed four-bladed propeller can be computed.
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Aircraft Power Plant and Integration |
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Table 10.6. Turboprop-specific horsepower for sizes |
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SHPSLS/dry engine |
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SHP/m˙ a –SHP/lb/s |
weight–SHP/lb |
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Smaller turboprops ≤ 1,000 SHP |
≈ 0.012 |
(at TO) |
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≈ 2.2 to 2.75 |
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Larger turboprops > 1,000 SHP |
≈ |
0.010 |
(at TO) |
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2.5 to 3.00 |
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Notes:
Lower factor for lower SHP. SHP = shaft horsepower TO = takeoff
The psfc of turboprops at takeoff is from 0.475 to 0.6 lb/hr/shp. For an SHP of less than 1,000, use a psfc of 0.6 lb/hr/shp; for more than 1,000, use a psfc of approximately 0.48 lb/hr/shp.
Therefore, fuel flow at SHPSLS is 0.5 × 1,075 = 537.5 lb/hr. From Table 10.6, the intake airmass flow at SHPSLS is 0.011 × 1,075 = 11.83 lb/s. The dry-engine weight = 1,075/2.75 = 390 lb.
Maximum Climb Rating
Figure 10.43 shows the maximum climb SHP and fuel flow (sfc) in nondimensional form for the standard day up to a 30,000-ft altitude for four true air speeds from 50 to 200 kts. Intermediate values may be linearly interpolated. The break in SHP generation up to a 6,000-ft altitude is due to fuel control to keep the EGT low.
Equation 11.15 (see Chapter 11; the turboprop case is not worked out) requires a factor k2 (varies with speed and altitude) to be applied to the SHP. From Figure 10.43a, a value of 0.85 may be used to obtain the initial climb SHP. Initial climb is at an 800-ft altitude. In the example, the uninstalled initial climb power is then 0.85 × 1,075 = 914 SHP. The integrated propeller performance after deducting the installation losses gives the available thrust. Typically, the initial climb starts at a constant EAS of approximately 200 kts, which is approximately Mach 0.3. At a constant EAS climb, the Mach number increases with altitude; when it reaches 0.4, it
(a) Shaft Horsepower |
(b) Specific Fuel Consumption |
Figure 10.43. Uninstalled maximum climb rating (turboprop)