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Ординатура / Хирургия / Библиотека им академика М.И. Перельмана / Книга_5814_Библиотеки_им_академика_М_И_Перельмана

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47Chapter three: Ultrasonic transducers and arrays
EC
= 0.50
3
(a) (b)(c)
Table3.1 Properties of Important Piezoelectric Materials
Property PVDF
–12
d33 (10
c/n) 15 2.31 583 100
Quartz
(X-Cut) PZT-5H
Lead
Niobate
g33 (10–2 v-m/n) 14 5.78 191 430
ECC Kκ (10
t
–11
F/m)
0.11 0.14 0.55 0.34
9.7 3.98 3010 3054
c (m/s) 2070 5740 3970 3100 ρ (kg/m3) Curie temp (°C)
ρ and c denote density and sound speed, respectively.
1760 2650 7450 5900
100 573 190 500
electromechanical coupling coefcient is not necessarily 100% because some of the energy is stored as mechanical energy and the rest is stored dielectrically in the form of electrical potential energy. Since only the stored mechanical energy is useful, the electromechanical coupling coef­cient is a measure of the performance of a material as a transducer. The piezoelectric constants for a few important piezoelectric materials are listed in Table3.1.
There are a few important material geometries that are frequently encountered in ultrasonic imaging. These are shown in Figure3.7 using the effect of geometry on an electromechanical coupling coefcient as an example. For a disc of PZT-5H with the diameter much larger than the thickness (c), the thickness mode electromechanical coupling coefcient
For PZT-5H
C33 = 0.75
Figure 3.7 The effect of a piezoelectric material affects its piezoelectric proper­ties. This is illustrated by way of the electrical mechanical coupling coefcient. (a) A tall element of square cross section frequently seen in composite materials. (b) A tall element frequently seen in linear arrays. (c) A circular disc frequently seen in single-element transducers.
2
1
ECC
t
ECC33' = 0.69
48 Diagnostic ultrasound: imaging and blood ow measurements
ECCt is used. For a long tall element with the sides of the square cross sec­tion much smaller than the thickness (a) and a tall element with rectangular cross section (b), the electromechanical coupling coefcients are denoted as ECC33 and ECC33’, respectively. The geometry shown in Figure3.7(b) is the most important in that it is often used in linear arrays. It is interesting to note that the electromechanical coupling coefcient is highest in the bar mode shown in (a), attributable to the fact that more energy is irradiated in the long-axis direction because the bar is surrounded by air, which has a much lower acoustic impedance than PZT. The effect of material shape on other measured piezoelectric properties can be found in Table3.2. There is an additional denition for ECC, the planar ECC or ECCp, which is dened as the strain or displacement generated in the 1 or 2 direction of a thin disc for an electric eld applied in the 3 direction.
Ferroelectric ceramics are often classied as soft or hard by their rigid­ity. In general, soft ceramics have larger piezoelectric constants, dielectric constants, ECC, and loss, but poorer linearity. They are also easier to pole.
In addition to PZT, piezoelectric polymers have also been found to be useful in a number of applications (Brown, 2000). One of these polymers is polyvinylidence diuoride (PVDF), which is semicrystalline. After pro­cesses like polymerization, stretching, and poling, a thin sheet of PVDF with a thickness in the order of 6 to 50 μm can be used as a transducer material. The advantages of this material are that it is wideband, exible, and inexpensive. The disadvantages are that it has a very low transmit­ting constant, its dielectric loss is large, and the dielectric constant is low. Although PVDF is not an ideal transmitting material, it does possess a fairly high receiving constant. Miniature PVDF hydrophones are com­mercially available. P(VDF-TrFE) co-polymers have been shown to have a higher electromechanical coupling coefcient.
One of the most promising frontiers in transducer technology is the development of piezoelectric composite materials (Smith, 1989). Innovation in fabrication technology has allowed the preparation of PZT polymer 1-3 composites for applications in the 1 to 7.5 MHz range. These 1-3 composites, consisting of small PZT rods embedded in a low-density polymer, illustrated in Figure3.8, where the dark and light regions indi­cate the piezoelectric ceramic phase and the polymer phase, respectively,
Table3.2 Material Properties of PZT-5H of Different Geometries
Property Bar mode Plate mode Element mode
Velocity (m/s) 3850 4580 4000 Acoustic impedance
(Mrayl) Electromechanical
coupling coefcient
28.9 34.3 30.0
0.75 0.51 0.73
49Chapter three: Ultrasonic transducers and arrays
Bulk
2-2 Composite
1–3 Composite
tric
Polymer
(a) (b) (c)
Piezoelec
Figure 3.8 Congurations of piezoelectric composites: (a) Bulk, (b) 2-2 compos­ites, and (c) 1-3 composites.
have been used for low-frequency underwater applications for many years. The notation 1-3, 2-2, etc., has been coined by Newnham et al. (1978). A notation of 1-3 means that one phase of the composite is connected only in one direction, whereas the second phase is connected in all three directions. A notation of 2-2 means that both phases are connected in two directions, as illustrated in Figure3.8. These composites, typically in vol­ume concentration of 20 to 70% PZT, have a lower acoustic impedance (4 to 25 MRayl) than conventional PZT (34 MRayl), which better matches the acoustic impedance of human skin. The composite material can be made exible with a free dielectric constant, Kκ, from 44 10
–11
to 2213 10
–11
F/m , and with an ECCt higher than that of PZT. The higher coupling coefcient and better impedance matching can lead to higher transducer sensitivity and improved image resolution. An electron micrograph of a 2-2 compos­ite is shown in Figure3.9 with 28 μm PZT-5H piezoelectric ceramics and 5 μm polymer ller. In designing composites, care must be taken to avoid spurious lateral resonance modes. The height of a square pillar should be
5 µm wide
28 µm wide
PZT-5H
piezoelectric
Figure 3.9 An electron micrograph of a 2-2 composite consisting of PZT-5H piezo­electrics separated by polymer.
polymer
filled kerf
50 Diagnostic ultrasound: imaging and blood ow measurements
Table3.3 Piezoelectric Properties of Single-Crystal Piezoelectric Materials
Property PZN-PT PMN-PT PIN-PMN-PT
ECC
33
Tc, °C
ε
K Z, MRayl 26 30 30
0.93 0.94 0.94 140 155 160 294 800 700
much larger than the width of the sides and the width of the kerf, which is the gap among the pillars. The pillar and the kerf width should all be much smaller than the wavelength. The lateral resonance modes are also determined by the ller material, which must be carefully chosen. Epo­Tech 301-2 is a popular ller material that has a longitudinal velocity of 2650 m/s, a shear velocity of 1230 m/s, and a density of 1150 kg/m3. It also has fairly large attenuation coefcients for longitudinal (9.5 dB/mm at 30 MHz) and shear (3.6 dB/mm at 30 MHz) waves.
One of the problems associated with composite materials is the higher fabrication cost. Typical fabrication approaches include (1) dice and ll where PZT is rst diced and subsequently the gaps are lled with a poly­mer, and (2) injection molding. The performances of composite annular and linear arrays with frequencies from 3 to 7.5 MHz have been found to be superior to those of similar PZT devices. A substantial number of com­mercial high-performance arrays are made from composites.
Conventional PZT has a grain size in the order of 3 to 5 μm, which is not particularly suited for high-frequency applications. Fine-grain PZT and single-crystal ferroelectric materials like Pb(Zn (PZN-PT), Pb(Mg Pb(Mg
1/3Nb2/3)O3
1/3Nb2/3)O3
-PbTiO3 (PIN-PMN-PT), which have been shown to
-PbTiO3 (PMN-PT), and Pb(In
1/3Nb2/3)O3
-PbTiO3
1/2Nb1/2
)-
have a higher dielectric constant and electromechanical coupling coef­cient than conventional PZT, are potentially promising piezoelectric mate­rials for high-frequency applications (Shrout and Fielding, 1990; Zipparo et al., 1997; Tian et al., 2007). These materials possess extremely high ECC. Their ECC33 was found to be as high as 0.9. Table3.3 lists piezoelectric properties of these single-crystal materials. It is known that a number of commercial clinical scanner probes at frequencies from 3 to 7 MHz now are made from single-crystal piezoelectric materials, and they exhibit superior bandwidth and sensitivity, measures of transducer performance that will be discussed below.
3.3 Ultrasonic transducers
The simplest ultrasonic transducer is a single-element piston transducer shown in Figure3.10, where (a) and (b) show, respectively, a photo and the internal construction of a single-element ultrasonic transducer. The most
51Chapter three: Ultrasonic transducers and arrays
(a)
Lithium Niobate Transducers
(b)
Lens-focused
Epoxy Lens
SMA
Connector
Brass
Housing
Conductive
Backing
Insulating Epoxy
with
LiNbO
Cr/Au Electrodes
3
Silver Epoxy
Matching Layer
Press-focused
Parylene
Layer
Figure 3.10 (a) Photo and (b) detailed construction of two single-element ultra­sonic transducers with one or two matching layers and the backing material. The transducer on the left has a lens, whereas the one on the right is self-focused.
important component of such a device is the piezoelectric element. A number of factors are involved in choosing a proper piezoelectric material for transmitting or receiving the ultrasonic wave. They include stability, piezoelectric properties, and the strength of the material. The surfaces of the element are electroded with red-on silver or sputtered chrome-gold. The outside electrode is usually grounded to protect the patients from electrical shock. The housing is metallic or plastic. An acoustic isolating
52 Diagnostic ultrasound: imaging and blood ow measurements
L
2
acoustic
Ba acoustic po
port
L
ck
rt
Electrical
Figure 3.11 A piezoceramic disc can be treated as an electromechanical device with two acoustic ports representing the front and rear interfaces between the ceramic and the surrounding media and an electrical port.
Front
A
port
material is placed between the piezoelectric element and the housing to prevent ringing of the housing that follows the vibration of the piezoelec­tric element itself.
By considering the two surfaces of the piezoelectric element as two independent vibrators, as illustrated in Figure3.11, one can easily see that the resonant frequencies for such a transducer are given by
nc
p
=2f
o
(3.10)
with the lowest resonant frequency being n = 1, where cp is the acoustic wave velocity in the transducer material, L is the thickness of the piezo­electric material, and n is an odd integer. In other words, resonance occurs when L is equal to odd multiples of one-half wavelength, or
λ
=
Lnp (3.11)
where λp is the wavelength in the piezoelectric material.
The transducer can be treated as a three-port network, as shown in Figure3.12, two being mechanical ports representing the front and back surfaces of the piezoelectric crystal and one being an electrical port representing the electrical connection of the piezoelectric mate­rial to the electrical generator (Kino, 1987). Various sophisticated one­dimensional (1D) circuit models exist to model the behavior of the transducer. The most well known are the Mason model, the Redwood
53Chapter three: Ultrasonic transducers and arrays
Mechanical port I
Me
Electrical port
Mechanical port IMechanical port II
port
chanical port II
F2 and u
2
Transducer
I1 and V
1
F1 and u
1
Figure 3.12 A system model for a single-element transducer.
model, and the KLM model. Commercial software based on these mod­els is available.
The Mason model can be derived by considering the three-port con­guration shown in Figure3.13 for a circular disc with area A and thick­ness L, where I, V, F, and u denote current, voltage, force, and medium velocity, respectively.
Using the transmission line theory, the constitutive equations relating mechanical properties to electrical properties, and boundary conditions that u and F must be continuous across interfaces, the following simulta- neous equations can be obtained:
cotcos
ZkLZ eckL
cp cp
F
1
coscot
Zeck LZkL
j
=−
F
2
V
3
cp cp
e
εε
K
ωωω
e KC
e
ε
K
ω
e
ε
K
ω
1
0
u
1
u
I
(3.12)
2
3
where Zc = Z0A is called the radiation impedance and Z0 is the acoustic impedance of the piezoelectric element, e is the piezoelectric stress constant, kp is the wave number in the piezoelectric material, and C0 = Kε(A/L), the
Z
Z
11
12
F2 and u
2
Figure 3.13 The Mason model or equivalent circuit for a single-element transducer.
Z
Z
11
12
F1 and u
1
Z
12
n:1
C
0
I
3
+
C
Electrical
V
0
3
54 Diagnostic ultrasound: imaging and blood ow measurements
Zk
cp
clamped capacitance. These simultaneous equations can be represented by an electrical equivalent network, shown in Figure3.8, where Z11 = –jZccot(kpL),
Z12 = –jZccosec(kpL), Z11 – Z
= jZctan(kpL/2), and n = e(A/L).
12
Assuming that the loading media have acoustic impedances Z1 and
Z2, respectively, at ports I and II, the input electrical impedance Z3 of the
transducer at the electrical port can be readily calculated using this equiv­alent network.
Z
V
3
==
3
IjC
30
+−
()sin2(1 cos)
1
+
1
ω
ECC
jZ ZZ kL
2
t
[( )sin ()cos]
12
2
ZZZkLjZZZkLkL
+−+
12 12
cp cpp
cp
2
L
(3.13)
For the special case where Z1 and Z2 = 0, this means a disc loaded by air on both sides. Z3 becomes
1
=
Z
3
ω
jC
+
Z
(3.14)
a
0
where Za is given by
2
tan( /2)
ECC
=−
Z
a
t
ω
jCkLkL
0
p
(3.15)
/2
p
Equation (3.14) can be represented by an equivalent network con­sisting of an impedance Za in series with a capacitor C0. It can be shown easily that Za ECC
2
/(jωC0) when ω → 0. Therefore, at low frequen-
t
cies a circular disc resonating in air basically behaves like a free capacitor
C
= Za + C0 = Kκ(A/L). As ω → , Equation (3.14) yields Z3 → 1/(jωC0).
It behaves like a clamped capacitor, C0 = Kε(A/L). This phenomenon has been used as a method for measuring Kε and Kκ of a piezoelectric material.
A more careful examination of Equation (3.13) shows that the input impedance has a minimum and maximum as a function of frequency for a transducer irradiating into a medium with acoustic impedance Z1 with a backing medium of acoustic impedance Z2. These frequencies are called, respectively, the series and parallel resonant frequencies. At these frequencies the transducer can be represented by two-port networks con­sisting of a capacitor and a resistor. At series resonance or simply reso­nance, ω = ωr, Z3 is minimal, and the phase angle changes from –90° to 90°. At parallel or antiresonance, ω = ωa, Z3 is maximal, and the phase angle changes from 90° to –90°. These two networks are shown in Figure3.14(a)
55Chapter three: Ultrasonic transducers and arrays
()
2
12
ZZ
(
)
12
0
(a)
50 MHz LiNbO3 Transducer (6 mm Diameter)
(c)
Magnitude (Ohms)
Phase Angle (Degrees)
C
R
–40
–50
–60
–70
–80
–90
a
C
0
At series resonance
28
26
24
22
20
18
16
14
12
10
8
40 60 80 100
R
r
f
a
f
r
Frequency (MHz)
At parallel resonance
(b)
Magnitude Phase
Figure 3.14 Equivalent electrical network for a single-element transducer near resonance: (a) at series resonance and (b) at parallel resonance. (c) The magnitude and phase of the input electrical impedance of a circular disc resonating in air as a function of frequency.
and (b), where Ra and Rr are, respectively, the radiation resistances at par­allel and series resonances and are given by
4
ECCZ
=
R
a
=
R
r
πω +
4
tc
C
a
0
π+
ZZ
ECCC
ω
Z
t2r0
(3.16)
(3.17)
c
A plot of the magnitude and phase of a circular disc resonating in air as a function of frequency is shown in Figure3.14(c), where the resonance and antiresonance frequencies and the change in phase near these fre­quencies are clearly seen. A more popular 1D transducer mode is the KLM model, which is shown in Figure3.15. This model divides a piezoelectric
56 Diagnostic ultrasound: imaging and blood ow measurements
acoustic
Ele po
Transmission lineTransmission line
–15.000
–65.000
10.000
–5.000
Pulse-Echo (Two-way) Impulse Response - V(Rx)/V(Tx)
1.000
Frequency in MHz
sinc
Front
port
ω
a
Back acoustic port
ctrical
rt
Z
, cp, L/2
c
φ = k
ECC
t
C
0
t
C
0
φ: 1
C' = –
ωa C0 Z
sinc
2
Z
π
, cp, L/2
c
C
ω
ω
a
1/2
–1
ωa = anti-resonant frequency
Figure 3.15 The KLM model for a single-element transducer.
element into two halves, each represented by a transmission line. It is more physically intuitive. The effects of matching layers and backing material can be readily included.
A typical response for a PZT-5A single-element transducer of 1 cm diameter, 5.5 MHz resonant frequency, loaded by water, and air backed, obtained with the KLM model, is given in Figure3.16. Both the pulse-echo
5.000
V
o/Vi
mV/V
0.000
Figure 3.16 The pulse-echo waveform and its spectrum of a single-element trans­ducer with no matching and backing obtained by the KLM model.
Time in Usec
3.320
V
dB
o/Vi